window TOYOTA AVENSIS 2005 Service Repair Manual

01±40
± INTRODUCTIONTERMS
AVENSIS REPAIR MANUAL (RM1018E)Abbreviations Meaning
OEMOriginal Equipment Manufacturing
OHCOverhead Camshaft
OHVOverhead Valve
OPTOption
ORVROn±board Refilling Vapor Recovery
O/SOversize
P & BVProportioning And Bypass Valve
PCSPower Control System
PCVPositive Crankcase Ventilation
PKBParking Brake
PPSProgressive Power Steering
PTCPositive Temperature Coefficient
PSPower Steering
PTOPower Take±Off
P/WPower Window
R & PRack And Pinion
RAMRandom Access Memory
R/BRelay Block
RBSRecirculating Ball Type Steering
R/FReinforcement
RFSRigid Front Suspension
RHRight±Hand
RHDRight±Hand Drive
RLYRelay
ROMRead Only Memory
RrRear
RRSRigid Rear Suspension
RWDRear±Wheel Drive
SDNSedan
SENSensor
SICSStarting Injection Control System
SOCState Of Charge
SOHCSingle Overhead Camshaft
SPECSpecification
SPISingle Point Injection
SRSSupplemental Restraint System
SSMSpecial Service Materials
SSTSpecial Service Tools
STDStandard
STJCold±Start Fuel Injection
SWSwitch
SYSSystem
T/ATransaxle
TACHTachometer
TBIThrottle Body Electronic Fuel Injection
TCTurbocharger
TCCSTOYOTA Computer±Controlled System
TCVTiming Control Valve
TDCTop Dead Center
TEMP.Temperature
TEMSTOYOTA Electronic Modulated Suspension

D25085
B02389
ON 01±28
± INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
AVENSIS REPAIR MANUAL (RM1018E)

Do not apply heat directly to the parts in the ECU.
3. WATER SPRINKLING METHOD: When the malfunc-
tion seems to occur on a rainy day or in high±humid-
ity.
(a) Sprinkle water onto the vehicle and check if the malfunc-
tion occurs.
NOTICE:

Never sprinkle water directly onto the engine
compartment, but indirectly change the temperature
and humidity by spraying a mist of water onto the ra-
diator front surface.

Never apply water directly onto the electronic compo-
nents.
HINT:
If a vehicle is subject to water leakage, the leaking water may
contaminate the ECU. When testing a vehicle with a water leak-
age problem, this factor must also be considered.
4. OTHERS: If the malfunction seems to occur when
electrical load is excessive.
(a) Turn on all the electrical equipment including the heater
blower, headlights, rear window defogger, etc., and check
if the malfunction occurs.

022L7±01
± PREPARATIONWINDSHIELD/WINDOWGLASS/MIRROR
02±57
AVENSIS REPAIR MANUAL (RM1018E)
WINDSHIELD/WINDOWGLASS/MIRROR
PREPARATION
Recomended Tools
09070±20010Moulding RemoverWINDSHIELD GLASS
09082±00040TOYOTA Electrical TesterPOWER WINDOW CONTROL
SYSTEM
WINDOW DEFOGGER SYSTEM
POWER MIRROR CONTROL
SYSTEM
(09083±00150)Test Lead SetPOWER WINDOW CONTROL
SYSTEM
(09083±00350)AC/DC 400 A ProbePOWER WINDOW CONTROL
SYSTEM
Equipment
Knife
Piano wireWindshield
Plastic sheetTo avoid surface damage.
Sealer gun
TapeTo avoid surface damage.
Torque wrench
Wooden block or similar objectFor tying both piano wire ends
SSM
08850±00065Butyl Tape SetINNER REAR VIEW MIRROR ASSY
08850±00801Windshield Glass Adhesive Set
or equivalentWINDSHIELD GLASS
BACK DOOR GLASS(LIFTBACK
MODELS)
BACK WINDOW GLASS(SEDAN
MODELS)
QUARTER WINDOW ASSY
LH(WAGON MODELS)
BACK DOOR GLASS(WAGON
MODELS)

031HO±01
± SERVICE SPECIFICATIONSWINDSHIELD/WINDOWGLASS/MIRROR
03±69
AVENSIS REPAIR MANUAL (RM1018E)
WINDSHIELD/WINDOWGLASS/MIRROR
TORQUE SPECIFICATION
Part TightenedN
mkgf
cmft
lbf
OUTER REAR VIEW MIRROR ASSY LH
Outer rear view mirrror assy x Front door101027

031GG±01
± SERVICE SPECIFICATIONSENGINE HOOD/DOOR
03±73
AVENSIS REPAIR MANUAL (RM1018E)
ENGINE HOOD/DOOR
TORQUE SPECIFICATION
Part TightenedNmkgfcmftlbf
HOOD
Hood hinge x Hood1313310
Hood hinge x Body5.55649 in.lbf
Hood lock x Hood8.08271 in.lbf
FRONT DOOR
Door check x Body3030622
Door check x Door panel5.55646 in.lbf
Door frame sub±assy rear lower x Door panel8.08271 in.lbf
Door glass x Front door window regulator5.55649 in.lbf
Door hinge x Body2626519
Door hinge x Door panel2626519
Door lock x Door panel5.05144 in.lbf
Door lock striker x Body2323517
Door outside handle cover x Door panel7.07162 in.lbf
Door outside handle frame x Door panel4.04135 in.lbf
Outer view mirror x Door panel101027
Window regulator x Door panel8.08271 in.lbf
REAR DOOR
Door check x Body3030622
Door check x Door panel5.55649 in.lbf
Door hinge x Body2626519
Door hinge x Door panel2626519
Door lock x Door panel5.05144 in.lbf
Door lock striker x Body2323517
Door outside handle cover x Door panel4.04135 in.lbf
Door outside handle frame x Door panel7.07162 in.lbf
Window division bar sub±assy x Door panel5.55649 in.lbf
LAGGAGE COMPERTMENT DOOR
Back door striker assy x Body11.51208.0
Luggage compertment door x Hinge7.07062 in.lbf
Luggage lock assy x Luggage compertment door5.05144 in.lbf
Luggage compertment outside garnish x Luggage compertment door4.94943 in.lbf
BACK DOOR (LIFTBACK MODEL)
Back door femaie stopper x Door panel5.55649 in.lbf
Back door hinge assy x Body19.520014
Back door hinge assy x Door panel19.520014
Back door lock assy x Door panel8.08271 in.lbf
Back door lock Striker x Body11.51208.0
Back door stay sub±assy x Body7.07162 in.lbf
Back door stay sub±assy x Door panel2222416
Center stop lamp assy x Door panel5.55649 in.lbf
BACK DOOR (WAGON MODEL)
Back door femaie stopper x Door panel5.55649 in.lbf
Back door hinge assy x Body19.520014
Back door hinge assy x Door panel19.520014
Back door lock assy x Door panel8.08271 in.lbf
Back door lock Striker x Body11.51208.0
Back door stay sub±assy x Body7.07162 in.lbf

05±1404
± DIAGNOSTICSAUDIO SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
2. IDENTIFICATION OF NOISE SOURCE
(a) Identify the condition under which the noise occurs, and
check the noise filter on the related part.
Condition in which noise occursNoise Source
Depressing the acceleration pedal increases noise, and stopping the engine
erases the noise immediately.Generator
Noise occurs during the A/C or the heater operation.Blower motor
Rapid acceleration while driving on the unpaved road or after the IG switch is
turned ON makes noise.Fuel pump
Pressing and then releasing the horn switch, and keeping pressing the horn
switch makes unusual noise.Horn
Stopping the engine erases small noise that has been heard.Ignition
Noise occurs synchronously with the turn signal flash.Flasher
Noise occurs during the window washer operation.Washer
Noise occurs during the engine running, and it continues after the engine
stops.Engine coolant temperature sensor
Noise occurs during the wiper operation.Wiper
Noise occurs when the brake pedal is depressed.Stop light switch
Others.Static electricity stored on the vehicle
(b) Reference:

Make sure first that there is no noise from outside.
Failing to do so makes the noise source detection
difficult and leads to misunderstanding.

The noise should be removed in descending order
of loudness.

Setting the radio untuned makes noise noticeable,
making the recognition of the phenomenon easier.

± DIAGNOSTICSAUDIO SYSTEM
05±1419
AVENSIS REPAIR MANUAL (RM1018E)
NOISE OCCURS
INSPECTION PROCEDURE
1 CHECK OF SPEAKER INSTALLATION
(a) Check the speaker installation condition.
(1) Check that each speaker is securely installed.
Standard: Malfunction disappears.
HINT:
The radio is equipped with the noise prevention system that works against only the excessively large noise,
thereby excessively large noise do not occur in the radio. If large noise occurs, check whether or not the earth
on the antenna installation part and the proper noise±prevention equipment are all installed, and whether
or not the improper wiring is held.
Condition in which noise occursNoise type
Depressing the acceleration pedal increases noise, and stopping the engine
erases the noise immediately.Alternator noise
Noise occurs during the A/C or the heater operation.Blower motor noise
Rapid acceleration during the drive on the unpaved road or after the IG
switch is turned ON makes noise.Fuel pump noise
Pressing and then releasing the horn switch, and keeping pressing the horn
switch makes noise.Horn noise
Stopping the engine erases the small noise that has been heard.Ignition noise
Noise occurs in turn with the blink of the turn signal flash.Flasher noise
Noise occurs during the window washer operation.Washer noise
Noise occurs during the engine running, and it continues to occur after the
engine is stopped.Water temperature sensor noise
Noise occurs during the wiper operation.Wiper noise
Noise occurs when the brake pedal is depressed.Stop light switch noise
Others.Static electricity on the vehicle
HINT:

Identify the condition under which the noise occurs, and check the noise filter on the related part.

Make sure first that there is no noise from outside. Failing to do so makes the noise occurrence source
detection impossible and leads to misunderstanding.

The noise should be removed in descending order of loudness.
NG INSTALL IT PROPERLY
OK
IDENTIFICATION OF NOISE SOURCE
054A1±09

±
DIAGNOSTICS NAVIGATION SYSTEM
05±1487
AVENSIS REPAIR MANUAL (RM1018E)
GPS MARK DOES NOT APPEAR
INSPECTION PROCEDURE
1CHECK MARK DISPLAY
(a)Check that the malfunction disappears when placing the vehicle outdoors with \
a good view.
Standard: GPS mark is displayed.
HINT:
At the place surrounded by the architecture, the vehicle cannot receive \
the GPS radio wave.
OKSYSTEM OK
NG
2CHECK OPTIONAL COMPONENT
(a)Check for optional component. (1)Check if there are any optional components on the vehicle.
Standard: There are no optional components on the vehicle.
(2)Check if there is anything such as film stuck to the window or any metal obje\
cts on the instrument
panel.
Standard: There is nothing such as film stuck to the window or any metal objects on the instru-
ment panel.
NGEFFECT FROM OPTIONAL COMPONENT
OK
3REPLACE NAVIGATION ANTENNA ASSY (See page 67±28)
Standard: Normally returns. NG REPLACE NAVIGATION ECU (See page 67±27)
OK
SYSTEM OK
05C3R±01

B70496
Front Door w/ Motor
Lock Assy LH
Front Door Courtesy
Lamp Switch Assy
Rear Door w/ Motor
Lock Assy LH
Rear Door Courtesy
Lamp Switch AssyFront Door Courtesy
Lamp Switch Assy
Rear Door w/ Motor
Lock Assy RH
Rear Door Courtesy
Lamp Switch Assy Front Door w/ Motor
Lock Assy RH
Sedan Models
Wagon Models Liftback Models
Back Door Lock Assy Power Window Regulator Master Switch Assy

Door Control SwitchBack Door Lock Assy
Back Door Opener Switch Assy
(Outside Handle Switch)
Back Door Lock Assy
Back Door Opener Switch Assy
(Outside Handle Switch)Back Door Opener Switch Assy
(Outside Handle Switch)
± DIAGNOSTICSPOWER DOOR LOCK CONTROL SYSTEM
05±1541
AVENSIS REPAIR MANUAL (RM1018E)

B66818
ACT+ L1
UL1
Integration Relay
DA
DA11
10 29
13
5 8
D17
Power Window Regulator
Master Switch Assy (Door Control Switch)
7
L2 9
10
18
4 7
D13
Front Door w/ Motor Lock Assy LH
UL2
LSWD
ACT±
20
10
D15
Front Door w/ Motor Lock Assy RH
B7
Back Door Lock AssyInstrument Panel J/B Assy
LHD Models
4
5
3
DJ1
DJ4
DM7
DM6
1 4
D18
Rear Door w/ Motor Lock Assy LH
DB
DB 1 4D20
Rear Door w/ Motor
Lock Assy RH
1 4
BDCYI1412
12
4
3
LACT4
DM3
1
2
3 2
12
L3 Back Door Lock Assy
I14 Back Door Opener
Switch Assy
(Outside Handle Switch)
L4 Back Door Opener Switch Assy
LGCY
1
1BDSU
10 W±BBR±W
IA2
IC1
IA1
BA1
CA
CJ
CC
CC
CK IL1
BC1IM2
BE2
BG2R±Y*
3BF2
BD2
J34A
W±B*2J/C
J31 IA1
IJG±W
IA2
IC1
IC1
IA1BR±W
G±W 4
3
17
7
16
7
2
2
11
BA1 L±R
L
L±R
L±B
Center J/B LG
L±R
L±B
L±R
L±B
L±R
L±B L±R
L±B L±R
L±B
BC1IL1
IM2
R±Y*
3
R±Y*4R±Y*4
8
5 2
117
172
1
W±B*2
W±B*2
BE2
5 4
BG27
L*
4
L*3
J34
J34
BX
BS
J30 W±B*
1C
B
B J30W±B*1
W±B*1
A
AA
J33 BE26*
4*3R±Y*
228
A
A
I14
I14
L±B*
1 A
A
J32 J/C
R±Y*1
R±Y*1
L*3BF2BD2
*4*3
7 6
L*2
L*1
BF2BD26
*4*3
CBL±R
L±B
L±R
L±B
8 7
7
112 4
L±R
L±B
L*
4
L±B*3L±B*2L*3
L±R*2L±Y*1
I14
I14
I14 L
LG
2
3
*
1: Sedan
*2: Liftback and Wagon
*3: Liftback
*4: Wagon9W±B
L±R
L±B
R±Y*2
J/C
BG23
L*
4
L±B*4
J32 J/C
L±R
L
LGIA2
IA22
1
18 IA2
W±B
W±B
± DIAGNOSTICSPOWER DOOR LOCK CONTROL SYSTEM
05±1547
AVENSIS REPAIR MANUAL (RM1018E)
WIRING DIAGRAM