service TOYOTA AYGO 2011 Service Manual

264DO−IT−YOURSELF MAINTENANCE: Engine and Chassis
Checking the engine oil level
MS72006a
Low level Full level
Add oil O.K. Too full
With the engine at operating tempera-
ture and turned off, check the oil level
on the dipstick.
1. To get a correct reading, the vehicle
should be on level ground. After turning
off the engine, wait more than 5 min-
utes for the oil to drain back into the
bottom of the engine.
2. Pull the dipstick out, hold a rag under
the end and wipe it clean.
3. Reinsert the dipstick—push it in as far
as it will go, or the reading will not be
correct.
4. Pull the dipstick out and look at the oil
level while holding a rag under the
end.
CAUTION
Be careful not to touch the hot ex-
haust manifold.
NOTICE
Be careful not to drop engine oil on
the vehicle components.
If the oil level is below or only slightly
above the low level, add engine oil of
the same type as already in the engine.
Remove the oil filler cap and add engine
oil in small quantities at a time, checking
the dipstick. We recommend that you use
a funnel when adding oil.
The approximate quantity of oil needed to
raise the level between low and full on the
dipstick is indicated as follows:
1.5L(1.6 qt.,1.3 Imp. qt.)
For the engine oil capacity, see “Service
specifications” on page 294 in Section 8.
When the level reaches within the correct
range, install the filler cap hand−tight.
NOTICE
zBe careful not to spill engine oil on
the vehicle components.
zAvoid overfilling, or the engine
could be damaged.
zCheck the oil level on the dipstick
once again after adding the oil.
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266DO−IT−YOURSELF MAINTENANCE: Engine and Chassis
How to read oil container labels
Either or both API registered marks are
added to some oil containers to help you
select the oil you should use.
SOIL24
API Service Symbol
Top portion: The oil quality designation by
API (American Petroleum Institute) (SM)
Center portion: The SAE viscosity grade
(SAE 0W−20)
Lower portion: “Energy−Conserving” means
that the oil has fuel−saving capabilities.
ILSAC Certification Mark
The ILSAC (International Lubricant Stan-
dardization and Approval Committee) Certi-
fication Mark is displayed on the front of
the container.
Z72109
To ensure excellent lubrication perfor-
mance for your engine, Toyota recom-
mends the use of “Toyota Genuine Motor
Oil”, which has been specifically tested
and approved for all Toyota engines.
Please contact any authorized Toyota
dealer or repairer for further details about
“Toyota Genuine Motor Oil”. Other Motor
oils of matching quality can also be used.
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SPECIFICATIONS291
Section 8
SPECIFICATIONS
DDimensions 292...........................................
DWeights 293...............................................
DEngine 294................................................
DFuel 294..................................................
DService specifications 294..................................
DTires 299.................................................
DFuses 300................................................
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294SPECIFICATIONS
Engine
Model:
1KR−FE
Type:
3 cylinder in line, 4cycle, gasoline
Bore and stroke, mm (in.):
71.0×84.0 (2.79×3.30)
Displacement, cm
3(cu. in.):
998 (60.9)
Fuel
Fuel type:
EU area:
Unleaded gasoline conforming to Euro-
pean standard EN228, Research Oc-
tane Number of 95 or higher
Except EU area:
Unleaded gasoline, Research Octane
Number of 95 or higher
Fuel tank capacity, L (gal., lmp. gal.):
35 (9.2, 7.7)
Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):
Intake 0.145—0.235 (0.006—0.009)
Exhaust 0.275—0.365 (0.011—0.014)
Spark plug type:
DENSO K16HR−U11
Spark plug gap, mm (in.):
1.1 (0.043)
Drive belt deflection with 98 N (10 kgf, 22
lbf) thumb force (used belt), mm (in.):
9.0—11.0 (0.35—0.43)
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SPECIFICATIONS297
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.):
1.7 (1.8, 1.5)
Oil type:
TOYOTA Genuine Manual Transmission
Gear Oil LV API GL−4
Recommended oil viscosity:
SAE 75W
Change manual transmission gear oil
only as necessary.
Generally, it is necessary to change
manual transmission gear oil only if your
vehicle is driven under one of the
Special Operating Conditions listed in
your “Toyota Service Booklet” or “Toyota
Warranty Booklet”. When changing the
manual transmission gear oil, use only
“TOYOTA Genuine Manual Transmission
Gear Oil LV API GL−4 SAE 75W” to aid
in assuring optimum transmission
performance.
Notice: Using manual transmission
gear oil other than “TOYOTA Genuine
Manual Transmission Gear Oil LV API
GL−4 SAE 75W” may cause occur-
rence of idle rattling noise and bad
fuel consumption.
Please contact any authorized Toyota
dealer, or repairer or another duly quali-
fied and equipped professional, for fur-
ther details.MULTI−MODE MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.):
1.7 (1.8, 1.5)
Oil type:
TOYOTA Genuine Manual Transmission
Gear Oil LV API GL−4
Recommended oil viscosity:
SAE 75W
Change manual transmission gear oil
only as necessary.
Generally, it is necessary to change
manual transmission gear oil only if your
vehicle is driven under one of the
Special Operating Conditions listed in
your “Toyota Service Booklet” or “Toyota
Warranty Booklet”. When changing the
manual transmission gear oil, use only
“TOYOTA Genuine Manual Transmission
Gear Oil LV API GL−4 SAE 75W” to aid
in assuring optimum transmission
performance.
Notice: Using manual transmission
gear oil other than “TOYOTA Genuine
Manual Transmission Gear Oil LV API
GL−4 SAE 75W” may cause occur-
rence of idle rattling noise and bad
fuel consumption.
Please contact any authorized Toyota
dealer, or repairer or another duly quali-
fied and equipped professional, for fur-
ther details.
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304INDEX
A
Adding washer fluid 282..................
Adjustment
Front seats 42.........................
Seat belts 48..........................
Air conditioning filter 184.................
Air conditioningsystem 175..............
Airbag manual on−off system 78..........
Airbags 55,62,68........................
Aluminum wheel precautions 275.........
Anti−glare inside rear view mirror 114.....
Anti−lock brake system warning
light 127..............................
Anti−theft steering column lock 138.......
Appearance care
Cleaning the interior 250...............
Protecting your Toyota from
corrosion 246.......................
Washing and waxing 247...............
Audio system 161.......................
Auxiliary catch, Engine hood 36..........
B
Back door 33............................
Battery
Checking battery condition 278.........
Gas caution 278.......................
Handling safety 278....................
Recharging precautions 280............
Winter driving tips 215.................
Before starting the engine 210............
Brake system 200.......................
Brake system warning light 127...........
Brakes
Parking 160...........................
Break−in tips 194........................
C
Carbon monoxide caution 198............
Charging system warning light 127........
Checking and replacing fuses 280........
Checking the engine oil level 264.........
Checking the radiator and
condenser 268........................
Child restraint
Child restraint system 81...............
Installation 90.........................Installation with ISOFIX rigid
anchor 109..........................
ISOFIX child restraint system 109.......
Precautions 80........................
Types of child restraint system 82.......
Using a top strap 106..................
Cleaning the interior 250.................
Clock 188...............................
Cold weather
Operation 215.........................
Compact disc player 162.................
Condenser
Checking the condenser 268...........
Controls, Instrument panel 2.............
Cooling system
Coolant level 267......................
Engine overheating 225................
Radiator 268..........................
Radiator and reservoir 267.............
Radiator cap 225......................
Winter driving tips 215.................
Corrosion prevention 246................
Cup holders 189.........................
D
Defogger
Rear window 121......................
Dimmer switch, Headlight 116............
Directional signals 116...................
Do−it−yourself maintenance
Service precautions 260...............
Does your vehicle need repairing? 255....
Doors
Side doors 28.........................
Driver ’s seat belt reminder buzzer 127....
Driver ’s seat belt reminder light 127.......
Driving
Driving tips 213,215....................
Manual transmission 156...............
Driving in the rain 214....................
Driving tips
Driving in the rain 214..................
Driving tips in various conditions 213....
Driving with a manual
transmission 156....................
Economical driving 216................
Good driving practice 156..............
Pre−trip safety check 211..............
Winter driving tips 215.................
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306INDEX
H
Hazard switch 118.......................
Head restraints 47.......................
Headlight beam level control switch 117...
Headlight switch 116.....................
High speed operation
During break−in 194...................
Hood release, Engine 36.................
How to start the engine 210...............
I
Identification
Engine 207............................
Vehicle 206...........................
Ignition switch 138.......................
Indicator symbols 7.....................
Instrument panel
Fuel gauge 124........................
Indicator symbols 7....................
Odometer 126.........................
Tachometer 126.......................
Trip meter 126.........................
Instrument panel overview 2.............
Interior light 119.........................
Installation with ISOFIX rigid anchor 109..
J
Jack
Location 227..........................
Jump starting 221.......................
K
Keys 10,243............................
L
Light bulbs
Back−up lights 286....................
Front turn signal lights 285.............
Headlights 283........................
High−mounted stoplight 288............
License plate lights 289................
Position lights 285.....................
Rear fog light 286......................
Rear turn signal lights 286..............
Side turn signal lights 286..............
Stop/tail lights 286.....................
Light bulbs, Replacing 282...............Light, Interior
Interior light 119.......................
Light reminder buzzer 127................
Lock
Back door 33..........................
Side doors 28.........................
Steering column 138...................
Low engine oil pressure warning light 127..
Low fuel level warning light 127...........
Luggage cover 189......................
Luggage stowage precautions 205........
M
Maintenance
Do−it−yourself maintenance 260........
Does your vehicle need
repairing? 255.......................
Maintenance facts 254.................
Where to go for service 254.............
Malfunction indicator lamp 127...........
Manual transmission
Driving with a manual
transmission 156....................
Shift pattern 156.......................
Maximum allowable speed
Manual transmission 156...............
Multi−mode manual transmission 139.....
Mirror
Anti−glare inside rear view 114.........
Remote controlled rear view 113........
Mirrors
Folding rear view 113..................
Outside rear view 112..................
Vanity 114............................
Multi−mode manual transmission
Driving with a multi−mode
manual transmission 139.............
Shift pattern 140.......................
N
New vehicle break−in 194................
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INDEX307
O
Odometer 126...........................
Oil
Consumption 199......................
Viscosity and grade 265................
Oil consumption 199.....................
Operation in foreign countries 196........
Outside rear view mirrors
Rear view mirror remote control 113.....
Overheating, Engine 225.................
Overheating, Engine coolant 125.........
Overview
Engine compartment 258...............
Instrument cluster 6...................
Instrument panel 2....................
P
Parking brake
Operation 160.........................
Reminder light 160....................
Polishing 247...........................
Positioning a floor jack 261...............
Power outlet 188........................
Power window switches 30...............
Pre−trip safety check 211................
Pretensioners
(seat belt pretensioners) 51............
Protecting your Toyota from
corrosion 246.........................
R
Radiator
Checking the radiator 268..............
Coolant, Engine 267...................
Radio 162...............................
Rear fog light switch 119.................
Rear seat
Fold−down 46.........................
Rear view mirror remote control 113.......
Rear view mirror, Anti−glare inside 114....
Rear view mirror, Remote controlled 113..
Rear view mirrors, Folding 113...........
Rear view mirrors, Outside 112...........
Rear window defogger switch 121.........
Rear window wiper and washer
switch 120............................
Rear windows 31........................
S
Safety check, Pre−trip 211...............
Seat adjustment precautions
Front seats 44.........................
Seat belts
Cleaning 250..........................
Fastening 49..........................
Seat belt precautions 48...............
Seat belt pretensioners 51.............
Seats 42................................
Service and maintenance 254............
Service reminder indicators 127..........
Side door locks 28.......................
Side doors 28...........................
Side vents 183..........................
Spare fuse 280..........................
Spare tire 227...........................
Specifications 291.......................
SRS driver and front passenger
airbags 55............................
SRS side airbags 62.....................
SRS side airbags and curtain shield
airbags 68............................
SRS warning light 127...................
Starting
Cold weather 215......................
Engine 209............................
Jump starting 221.....................
Steering
Adjusting steering wheel 112...........
Column lock 138.......................
“STOP” warning light 127.................
Suspension and chassis 208.............
Switch
Airbag manual on−off 78...............
Emergency flasher 118................
Headlight, dimmer and turn
signal 116...........................
Headlight beam level control 117........
Ignition 138...........................
Rear fog light 119......................
Rear window defogger 121.............
Rear window wiper and washer 120.....
Power window 30......................
Windshield wiper and washer 120.......
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