cooling TOYOTA AYGO 2011 Owners Manual

GAUGES, METERS AND SERVICE REMINDER INDICATORS125
MS15003
The warning lights indicate the engine
coolant temperature when the engine
switch is on. The engine operating tem-
perature will vary with changes in
weather and engine load.
The engine coolant temperature warning
light will come on when the engine switch
is turned to the “ON” position. After a few
seconds, the light will go off.
Engine coolant temperature is high...
When the engine coolant temperature be-
comes high, the engine coolant tempera-
ture warning light blinks. If the tempera-
ture rises further, the engine coolant
temperature warning light remains on and
at the same time, the “STOP” warning
light blinks. In such cases, the engine is
too hot. If your vehicle overheats, stop the
vehicle and allow the engine to cool down.
Your vehicle may overheat during severe
operating conditions, such as:
DDriving up a long hill on a hot day.
DReducing speed or stopping after high
speed driving.
DIdling for a long period with the air
conditioning on in stop−and−go traffic.
NOTICE
zDo not remove the thermostat from
the engine cooling system as this
may cause the engine to overheat.
The thermostat is designed to con-
trol the flow of coolant to keep the
temperature of the engine within
the specified operating range.
zDo not continue driving with an
overheated engine. See “If your
vehicle overheats” on page 225 in
Section 4.
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Engine coolant temperature
warning lights

AIR CONDITIONING SYSTEM181
CAUTION
To prevent the windshield from fog-
ging up, do not select the windshield
air outlets during cool air operation
in extremely humid weather. The dif-
ference between the temperature of
the outside air and that of the wind-
shield can cause the outer surface of
the windshield to fog up, blocking
your vision.
NOTICE
To prevent battery discharge, do not
leave the air conditioning system on
longer than necessary when the en-
gine is stopped.
Heating
For best results, set controls to:
With air conditioning—
Fan speed—Any setting except
“”(OFF)
Temperature—To w a r d sWARM
(red zone)
Air intake—FRESH(outside air)
Air flow—FLOOR
Air conditioning—OFF
Without air conditioning—
Fan speed—Any setting except
“”(OFF)
Temperature—To w a r d sWARM
(red zone)
Air flow—FLOOR
DWith air conditioning:For quick heat-
ing, select recirculated air for a few
minutes. To keep the windows from
fogging, select fresh after the vehicle
interior has been warmed.
DWith air conditioning:Press the “A/C”
button on for dehumidified heating.
DWith air conditioning:Choose floor/
windshield air flow to heat the vehicle
interior while defrosting or defogging
the windshield.
Air conditioning (with air conditioning)
For best results, set controls to:
Fan speed—Any setting except
“”(OFF)
Temperature—To w a r d sCOLD
(blue zone)
Air intake—FRESH(outside air)
Air flow—PANEL
Air conditioning—ON
DFor quick cooling, move the air intake
selector to recirculate for a few min-
utes.
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198INFORMATION BEFORE DRIVING YOUR TOYOTA
Engine exhaust cautions
CAUTION
DExhaust gases include harmful car-
bon monoxide (CO) that is colorless
and odorless. Inhaling exhaust
gases may lead to death or a seri-
ous health hazard.
DThe exhaust should be checked oc-
casionally. If there is a hole or
crack caused by corrosion, damage
to a joint or abnormal exhaust
noise, be sure to have the vehicle
inspected and repaired by any au-
thorized Toyota dealer or repairer,
or another duly qualified and
equipped professional. Failure to do
so may allow exhaust gases to en-
ter the vehicle, resulting in death or
a serious health hazard.
DIf the vehicle is in a poorly venti-
lated area, turn the engine off. In a
closed area, such as a garage, ex-
haust gases may collect and enter
the vehicle. This may lead to death
or a serious health hazard.
DDo not remain for a long time in a
parked vehicle with the engine run-
ning. If it is unavoidable, however,
do so only in an unconfined area
and adjust the heating or cooling
system to force outside air into the
vehicle.
DKeep the back door closed while
driving. An open or unsealed back
door may cause exhaust gases to
be drawn into the vehicle.
DTo allow proper operation of your
vehicle’s ventilation system, keep
the inlet grilles in front of the wind-
shield clear of snow, leaves, and
other obstructions.
DIf the smell of exhaust is noticed
inside the vehicle, open the win-
dows. Large amounts of exhaust in
the vehicle can cause driver drowsi-
ness and an accident, resulting in
death or a serious health hazard.
Have the vehicle inspected by any
authorized Toyota dealer or repairer,
or another duly qualified and
equipped professional immediately.
DDo not leave the engine running in
an area with snow build−up, or
where it is snowing. If snowbanks
build up around the vehicle while
the engine is running, exhaust
gases may collect and enter the ve-
hicle. This may lead to death or a
serious health hazard.
DWhen taking a nap in the vehicle,
always turn the engine off. Other-
wise, you may accidentally move
the shift lever or depress the accel-
erator pedal, which could cause an
accident or fire due to engine over-
heating. Additionally, if the vehicle
is parked in a poorly ventilated
area, exhaust gases may collect and
enter the vehicle, leading to death
or a serious health hazard.
AYGO WE 99E37E11 02.18

INFORMATION BEFORE DRIVING YOUR TOYOTA199
FUNCTIONS OF ENGINE OIL
Engine oil has the primary functions of
lubricating and cooling the inside of the
engine, and plays a major role in main-
taining the engine in proper working order.
ENGINE OIL CONSUMPTION
It is normal that an engine should con-
sume some engine oil during normal
engine operation. The causes of oil
consumption in a normal engine are as
follows.
DOil is used to lubricate pistons, piston
rings and cylinders. A thin film of oil
is left on the cylinder wall when a pis-
ton moves downwards in the cylinder.
High negative pressure generated when
the vehicle is decelerating sucks some
of this oil into the combustion chamber.
This oil as well as some part of the oil
film left on the cylinder wall is burned
by the high temperature combustion
gases during the combustion process.
DOil is also used to lubricate the stems
of the intake valves. Some of this oil
is sucked into the combustion chamber
together with the intake air and is
burned along with the fuel. High tem-
perature exhaust gases also burn the
oil used to lubricate the exhaust valve
stems.
The amount of engine oil consumed de-
pends on the viscosity of the oil, the
quality of the oil and the conditions the
vehicle is driven under.
More oil is consumed by high−speed driv-
ing and frequent acceleration and decel-
eration.
A new engine consumes more oil, since
its pistons, piston rings and cylinder walls
have not become conditioned.Oil consumption:Max. 1.0 L per 1000
km (1.1 qts./600 miles, 0.9 lmp.qts./600
miles)
When judging the amount of oil con-
sumption, note that the oil may become
diluted and make it difficult to judge
the true level accurately.
As an example, if a vehicle is used for
repeated short trips, and consumes a nor-
mal amount of oil, the dipstick may not
show any drop in the oil level at all, even
after 1000 km (600 miles) or more. This
is because the oil is gradually becoming
diluted with fuel or moisture, making it
appear that the oil level has not changed.
The diluting ingredients evaporate out
when the vehicle is then driven at high
speeds, as on an expressway, making it
appear that oil has been excessively con-
sumed while driving at high speeds.
IMPORTANCE OF ENGINE OIL LEVEL
CHECK
One of the most important points in prop-
er vehicle maintenance is to keep the en-
gine oil at the optimum level so that oil
function will not be impaired. Therefore, it
is essential that the oil level be checked
regularly. Toyota recommends that the oil
level be checked every time you refuel
the vehicle.
NOTICE
Failure to check the oil level regularly
could lead to serious engine trouble
due to insufficient oil.
For detailed information on oil level check,
see “Checking the engine oil level” on
page 264 in Section 7−2.
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Facts about engine oil
consumption

IN CASE OF AN EMERGENCY225
If engine speed does not increase when
the accelerator pedal is depressed, there
may be a problem somewhere in the elec-
tronic throttle control system.
At this time, vibration may occur. Howev-
er, if you depress the accelerator pedal
more firmly and slowly, you can drive your
vehicle at low speeds. Have your Toyota
checked by any authorized Toyota dealer
or repairer, or another duly qualified and
equipped professional, as soon as pos-
sible.
Even if the abnormality of the electronic
throttle control system is corrected during
low speed driving, thesystem may not be
recovered until the engine is stopped and
the engine switch is turned to “ACC” or
“LOCK” position.
CAUTION
Be especially careful to prevent erro-
neous pedal operation.
If your high engine coolant temperature
warning light flashes to indicates over-
heating, if you experience a loss of
power, or if you hear a loud knocking
or pinging noise, the engine has prob-
ably overheated. You should follow this
procedure...
1. Pull safely off the road, stop the ve-
hicle and turn on your emergency
flashers. Put the transmission in “N”
(multi−mode manual transmission), or
neutral (manual transmission) and ap-
ply the parking brake. Turn off the air
conditioning if it is being used.
2. If coolant or steam is boiling out of the
radiator or reservoir, stop the engine.
Wait until the steam subsides before
opening the hood. If there is no coolant
boiling over or steam, leave the engine
running and make sure the electric
cooling fan is operating. If it is not,
turn the engine switch off.
CAUTION
To help avoid personal injury, keep
the hood closed until there is no
steam. Escaping steam or coolant is
a sign of very high pressure.
3. Look for obvious coolant leaks from the
radiator, hoses, and under the vehicle.
However, note that water draining from
the air conditioning is normal if it has
been used.
CAUTION
When the engine is running, keep
hands and clothing away from the
moving fan and engine drive belts.
AYGO WE 99E37E11 02.18
If you cannot increase engine
speed (vehicles with multi−mode
manual transmission or vehicle
stability control system)
If your vehicle overheats

MAINTENANCE REQUIREMENTS255
Note, however, that some maintenance
tasks require special tools and skills.
These are best performed by qualified
technicians. Even if you’re an experienced
do−it−yourself mechanic, we recommend
that repairs and maintenance be
conducted by an authorized Toyota dealer
or repairer, or another duly qualified and
equipped professional. Any authorized
Toyota dealer or repairer will keep a
record of maintenance, which could be
useful should you ever require Warranty
Service. Should you choose to select a
qualified and equipped professional other
than an authorized Toyota repairer to
service or maintain your vehicle, we
recommend that you request that a record
of maintenance be kept.
The service interval for scheduled main-
tenance is determined by the odometer
reading or time interval, whichever
comes first, shown in the schedule.
Rubber hoses (for cooling and heater
system, brake system and fuel system)
should be inspected by a qualified tech-
nician in accordance with the Toyota
maintenance schedule.
They are particularly important mainte-
nance items. Have any deteriorated or
damaged hoses replaced immediately.
Note that rubber hoses will deteriorate
with age, resulting in swelling, chafing or
cracks.Be on the alert for changes in perfor-
mance, sounds, and visual tip−offs that
indicate service is needed. Some impor-
tant clues are as follows:
DEngine missing, stumbling, or pinging
DAppreciable loss of power
DStrange engine noises
DA leak under the vehicle (however, wa-
ter dripping from the air conditioning
after use is normal.)
DChange in exhaust sound (This may
indicate a dangerous carbon monoxide
leak. Drive with the windows open and
have the exhaustsystem checked im-
mediately.)
DFlat−looking tire; excessive tire squeal
when cornering; uneven tire wear
DVehicle pulls to one side when driving
straight on a level road
DStrange noises related to suspension
movement
DLoss of brake effectiveness; spongy
feeling brake or clutch pedal; pedal al-
most touches floor; vehicle pulls to one
side when braking
DEngine coolant temperature continually
higher than normal
If you notice any of these cues, take your
vehicle to any authorized Toyota dealer or
repairer, or another duly qualified and
equipped professional, as soon as pos-
sible. It probably needs adjustment or re-
pair.
CAUTION
Do not continue driving with the ve-
hicle unchecked. It could result in se-
rious vehicle damage and possibly
personal injury.
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Does your vehicle need
repairing?

258DO−IT−YOURSELF MAINTENANCE: Introduction
MS71020
1. Windshield washer and rear window
washer fluid tank
2. Engine oil level dipstick
3. Engine oil filler cap
4. Fuse block
5. Battery6. Engine coolant reservoir
7. Condenser
8. Electric cooling fan
9. Radiator
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Engine compartment overview

260DO−IT−YOURSELF MAINTENANCE: Introduction
If you perform maintenance by yourself,
be sure to follow the correct procedure
given in this Section.
You should be aware that improper or in-
complete servicing may result in operating
problems.
This Section gives instructions only for
those items that are relatively easy for an
owner to perform. As explained in Section
6, there are still a number of items that
must be done by a qualified technician
with special tools.
Utmost care should be taken when work-
ing on your vehicle to prevent accidental
injury. Here are a few precautions that
you should be especially careful to ob-
serve:
CAUTION
DWhen the engine is running, keep
hands, clothing, and tools away
from the moving fan and engine
drive belts. (Removing rings,
watches, and ties is advisable.)
DRight after driving, the engine
compartment—the engine, radiator,
exhaust manifold, and spark plug
boots, etc. —will be hot. So be
careful not to touch them. Oil,
fluids and spark plugs may also be
hot.
DIf the engine is hot, do not remove
the radiator cap or coolant reser-
voir cap or loosen the drain plugs,
to prevent burning yourself.
DDo not leave anything that may
burn easily, such as paper or rags,
in the engine compartment.
DDo not smoke, cause sparks or al-
low open flames around fuel or the
battery. Their fumes are flammable.
DBe extremely cautious when work-
ing on the battery. It contains poi-
sonous and corrosive sulfuric acid.
DDo not get under your vehicle with
just the body jack supporting it. Al-
ways use automotive jack stands or
other solid supports.
DBe sure that the engine is off if you
work near the electric cooling fan
or radiator grille. With the engine
on, the electric cooling fan will au-
tomatically start to run if the en-
gine coolant temperature is high
and/or the air conditioning is on.
DUse eye protection whenever you
work on or under your vehicle
where you may be exposed to flying
or falling material, fluid spray, etc.
DUsed engine oil contains potentially
harmful contaminants which may
cause skin disorders such as in-
flammation or skin cancer, so care
should be taken to avoid prolonged
and repeated contact with it. To re-
move used engine oil from your
skin, wash thoroughly with soap
and water.
DDo not leave used oil within the
reach of children.
DDispose of used oil and filter only
in a safe and acceptable manner.
Do not dispose of used oil and fil-
ter in household trash, in sewers or
onto the ground. Call your dealer or
a service station for information
concerning recycling or disposal.
DTake care when filling the brake
fluid reservoir because brake fluid
can harm your hands or eyes. If
fluid gets on your hands or in your
eyes, flush the affected area with
clean water immediately. If you still
feel uncomfortable with your hands
or eyes, go to the doctor.
AYGO WE 99E37E1102.18
Do−it−yourself service
precautions

DO−IT−YOURSELF MAINTENANCE: Engine and Chassis267
Look at the see−through coolant reser-
voir when the engine is cold. The cool-
ant level is satisfactory if it is between
the “F” and “L” lines on the reservoir.
If the level is low, add coolant. (For the
coolant type, see “Coolant type selec-
tion” described below.)
The coolant level in the reservoir will vary
with engine temperature. However, if the
level is on or below the “L” line, add
coolant. Bring the level up to the “F” line.
If the coolant level drops within a short
time after replenishing, there may be a
leak in the system. Visually check the
radiator, hoses, engine coolant filler cap,
radiator cap and drain cock and water
pump.
If you can find no leak, have any autho-
rized Toyota dealer or repairer, or another
duly qualified and equipped professional,
test the cap pressure and check for leaks
in the cooling system.
CAUTION
To prevent burning yourself, do not
remove the radiator cap when the en-
gine is hot.
Coolant type selection
Use of improper coolants may damage
your engine coolingsystem.
Only use “Toyota Super Long Life Coolant”
or similar high quality ethylene glycol
based non−silicate, non−amine, non−nitrite,
and non−borate coolant with long−life hy-
brid organic acid technology. (Coolant with
long−life hybrid organic acid technology is
a combination of low phosphates and or-
ganic acids.)
“Toyota Super Long Life Coolant” is a mix-
ture of 50% coolant and 50% deionized
water. This coolant provides protection
down to about−35_C(−31_F).
NOTICE
Do not use plain water alone.
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Checking the engine coolant
level

268DO−IT−YOURSELF MAINTENANCE: Engine and Chassis
Z72109
Toyota recommends “Toyota Super Long
Life Coolant”, which has been tested to
ensure that it will not cause corrosion nor
result in the malfunction of your engine
coolant system, with proper usage.
“Toyota Super Long Life Coolant” is
formulated with long−life hybrid organic
acid technology and has been specifically
designed to avoid engine coolingsystem
malfunction in Toyota vehicles.
Please contact any authorized Toyota
dealer or repairer, or another duly quali-
fied and equipped professional, for further
details.If any of the above parts are extremely
dirty or you are not sure of their condi-
tion, take your vehicle to any authorized
Toyota dealer or repairer, or another duly
qualified professional.
CAUTION
To prevent burning yourself, be care-
ful not to touch the radiator or con-
denser, when the engine is hot.
NOTICE
To prevent damage to the radiator
and condenser, do not perform the
work by yourself.
AYGO WE 99E37E1102.18
Checking the radiator and
condenser