clutch TOYOTA CAMRY 1994 XV10 / 4.G Wiring Diagrams User Guide

74
STARTING AND IGNITION (5S±FE)
I12 IGNITION SW
4±7 : CLOSED WITH IGNITION SW AT ST POSITION
10±9 : CLOSED WITH IGNITION SW AT ON OR ST POSITION
C 7 CLUTCH START SW (M/T)
1±2 : CLOSED WITH CLUTCH PEDAL FULLY DEPRESSED
STARTER RELAY
(6) 2± (6) 4 : CLOSED WITH CLUTCH START SW ON AND IGNITION SW AT ST POSITION (M/T)
CLOSED WITH IGNITION SW AT ST POSITION (A/T)
STARTER
POINTS CLOSED WITH CLUTCH START SW ON AND IGNITION SW AT ST POSITION
P 1 PARK/NEUTRAL POSITION SW (NEUTRAL START SW) (A/T)
2±3 : CLOSED WITH A/T SHIFT LEVER IN P OR N POSITION
: PARTS LOCATION
CODESEE PAGECODESEE PAGECODESEE PAGE
C 732E11B32I1233
D 130F10A30P 131
D2A30F16B30S 3A31D 2B30I 231S 4B31
E 7A32I 331
: RELAY BLOCKS
CODESEE PAGERELAY BLOCKS (RELAY BLOCK LOCATION)
125R/B NO. 1 (LEFT KICK PANEL)
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODESEE PAGEJUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1A
1C
1E20COWL WIRE AND J/B NO. 1 (INSTRUMENT PANEL LEFT)
1G
20COWL WIRE AND J/B NO. 1 (INSTRUMENT PANEL LEFT)
1M
2C22ENGINE WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT)
2F22COWL WIRE AND J/B NO 2 (ENGINE COMPARTMENT LEFT)2G22COWL WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT)
2H22ENGINE WIRE AND J/B NO. 2 (ENGINE COMPARTMENT LEFT)
3B
3C24COWL WIRE AND J/B NO. 3 (BEHIND COMBINATION METER)
3D
24COWL WIRE AND J/B NO. 3 (BEHIND COMBINATION METER)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODESEE PAGEJOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
EF138 (1MZ±FE)EF140 (5S±FE)ENGINE WIRE AND COWL WIRE
IP144
ENGINE WIRE AND COWL WIRE
: GROUND POINTS
CODESEE PAGEGROUND POINTS LOCATION
EC38 (1MZ±FE)INTAKE MANIFOLD RHEC40 (5S±FE)INTAKE MANIFOLD RH
IG42INSTRUMENT PANEL BRACE LH
: SPLICE POINTS
CODESEE PAGEWIRE HARNESS WITH SPLICE POINTSCODESEE PAGEWIRE HARNESS WITH SPLICE POINTS
E1640 (5S FE)ENGINE WIREE2040 (5S±FE)ENGINE WIRE
E1940 (5S±FE)ENGINE WIRE
SERVICE HINTS

192
CRUISE CONTROL
B
ST1 IG1 ACC
AM1
7
IP3 8IP3 11
II1 4 2 1
1 1 213 41883
17 15
20 1420 510 2
13B 4 B 12 B5B9 A 6
1 2
IG CC
I13
11 R±L R±L
R±L
W±B
W±B W±B
B±R B±W
R±L B±W
B±R B
B
W±B
W±L
W
LG±R
R±W LG±R
R±W LG±R
R±W
R±WW±B
W±B
G±BG
V±Y
G±Y V±YP LG B
FROM POWER SOURCE SYSTEM(
SEEPAGE64)
10A
GAUGE
COMBINATON METER
DIODE
(
FOR CRUISE
CONTROL)VEHICLE
SPEED SENSOR
(
SPEED SENSOR)
DATA LINK CONNECTOR 2
(
TDCL)
A/D JUNCTION
CONNECTOR
CRUISE CONTROL
CLUTCH SW
(
M/T)
CRUISE CONTROL SW
[COMB. SW]
DA TA LINK CONNE CTOR 1
(
CHECK CONNECTOR)
PARKING
BRAKE SW
PARKING
BRAKE SWMAIN
CA NCELSET/
COAST RE SUME/
ACCEL N&C GND CMS CCS TC PKBBSPD PI
TC
IGNITION SW
P
N5
6EF1 1
B±W B±W
J1
P1
D5
C8 , C9
D3
V5A
PARK/NEUTRAL POSITION SW
(
NE UTRAL S TA RT SW)
(
A/T) B
TO STARTER RELAY
CRUIS E CONTROL ECU C16
C15
C13
D1
P3
P2
(
1MZ±FE)
SPEED
CRUISEI12
IP3 2
(
A/T)
(
5S±FE)IP3 14
(
A/T)
(
M/T) (
M/T)
R±L
TO BA CK ±UP LIGHT SW(
M/T)
TO PARK/NEUTRAL POSITION SW
(
NE UTRA L S TA RT SW)(
A/T)
TO GENERATOR(
ALTERNATOR)
R±L
I18
(
*2) O
(
*1)
G±L
(
*2) O
(
*1)
O
(
*1) G±L
(
*2)
1G 63C16
1A 14 3B16 1E 5
1A 71D61B6 15A
ECU±IG
3D 22 3B8
3B 10 3B19 3B9
3B 73B18
3B 17
3B 14 3B5
3C 18
1M1
1C11
3B 12
3D 83C83B 15
3D 16

196
CRUISE CONTROL
CURRENT IS APPLIED AT ALL TIMES THROUGH STOP FUSE TO TERMINAL 1 OF THE CRUISE CONTROL ECU AND TERMINAL 2 OF
STOP LIGHT SW, AND ALSO THROUGH THE STOP FUSE TO TERMINAL 15 OF CRUISE CONTROL ECU.
WITH THE IGNITION SW TURNED TO ON, THE CURRENT FLOWS THROUGH GAUGE FUSE TO TERMINAL (A) 6 OF COMBINATION
METER AND THE CURRENT THROUGH ECU±IG FUSE FLOWS TO TERMINAL 14 OF CRUISE CONTROL ECU.
WHEN THE IGNITION SW IS ON AND THE CRUISE CONTROL MAIN SW IS TURNED ON, A SIGNAL IS INPUT FROM TERMINAL 15 OF
CRUISE CONTROL MAIN SW TO TERMINAL 4 OF CRUISE CONTROL ECU. AS A RESULT, THE CRUISE CONTROL ECU FUNCTIONS
AND THE CURRENT TO TERMINAL 14 OF CRUISE CONTROL ECU TO TERMINAL 13 OF CRUISE CONTROL ECU " GROUND, AND
THE CRUISE CONTROL SYSTEM IS IN A CONDITION READY FOR OPERATION.
AT THE SAME TIME, THE CURRENT THROUGH THE GAUGE FUSE FLOWS FROM TERMINAL (A) 6 OF CRUISE CONTROL INDICATOR
LIGHT " TERMINAL (B) 9 " TERMINAL 5 OF CRUISE CONTROL ECU " TERMINAL 13 " TO GROUND, CAUSING THE CRUISE
CONTROL INDICATOR LIGHT TO LIGHT UP, INDICATING THAT THE CRUISE CONTROL IS READY FOR OPERATION.
1. SET OPERATION
WHEN THE CRUISE CONTROL MAIN SW IS TURNED ON AND THE SET SW IS TURNED ON WITH THE VEHICLE SPEED WITHIN THE
SET LIMIT (APPROX. 40 KM/H, 25 MPH TO 200 KM/H, 124 MPH), A SIGNAL IS INPUT TO TERMINAL 18 OF THE CRUISE CONTROL ECU
AND THE VEHICLE SPEED AT THE TIME THE SET SW IS RELEASED IS MEMORIZED IN THE ECU AS THE SET SPEED.
2. SET SPEED CONTROL
DURING CRUISE CONTROL DRIVING, THE ECU COMPARES THE SET SPEED MEMORIZED IN THE ECU WITH THE ACTUAL VEHICLE
SPEED INPUT INTO TERMINAL 20 OF THE CRUISE CONTROL ECU FROM THE VEHICLE SPEED SENSOR (SPEED SENSOR), AND
CONTROLS THE CRUISE CONTROL ACTUATOR TO MAINTAIN THE SET SPEED.
WHEN THE ACTUAL SPEED IS LOWER THAN THE SET SPEED, THE ECU CAUSES THE CURRENT TO THE CRUISE CONTROL
ACTUATOR TO FLOW FROM TERMINAL 12" TERMINAL 6 OF CRUISE CONTROL ACTUATOR "TERMINAL 7 "TERMINAL 11 OF
CRUISE CONTROL ECU. AS A RESULT, THE MOTOR IN THE CRUISE CONTROL ACTUATOR IS ROTATED TO OPEN THE THROTTLE
VALVE AND THE THROTTLE CABLE IS PULLED TO INCREASE THE VEHICLE SPEED. WHEN THE ACTUAL DRIVING SPEED IS HIGHER
THAN THE SET SPEED, THE CURRENT TO CRUISE CONTROL ACTUATOR FLOWS FROM TERMINAL 11 OF ECU "TERMINAL 7 OF
CRUISE CONTROL ACTUATOR "TERMINAL 6 "TERMINAL 12 OF CRUISE CONTROL ECU.
THIS CAUSES THE MOTOR IN THE CRUISE CONTROL ACTUATOR TO ROTATE TO CLOSE THE THROTTLE VALVE AND RETURN THE
THROTTLE CABLE TO DECREASE THE VEHICLE SPEED.
3. COAST CONTROL
DURING THE CRUISE CONTROL DRIVING, WHILE THE COAST SW IS ON, THE CRUISE CONTROL ACTUATOR RETURNS THE
THROTTLE CABLE TO CLOSE THE THROTTLE VALVE AND DECREASE THE DRIVING SPEED. THE VEHICLE SPEED WHEN THE COAST
SW IS TURNED OFF IS MEMORIZED AND THE VEHICLE CONTINUES AT THE NEW SET SPEED.
4. ACCEL CONTROL
DURING CRUISE CONTROL DRIVING, WHILE THE ACCEL SW IS TURNED ON, THE CRUISE CONTROL ACTUATOR PULLS THE
THROTTLE CABLE TO OPEN THE THROTTLE VALVE AND INCREASE THE DRIVING SPEED.
THE VEHICLE SPEED WHEN THE ACCEL SW IS TURNED OFF IS MEMORIZED AND THE VEHICLE CONTINUES AT THE NEW SET
SPEED.
5. RESUME CONTROL
UNLESS THE VEHICLE SPEED FALLS BELOW THE MINIMUM SPEED LIMIT (APPROX. 40 KM/H, 25 MPH) AFTER CANCELING THE SET
SPEED BY THE CANCEL SW, PUSHING THE RESUME SW WILL CAUSE THE VEHICLE TO RESUME THE SPEED SET BEFORE
CANCELLATION.
6. MANUAL CANCEL MECHANISM
IF ANY OF THE FOLLOWING OPERATIONS OCCURS DURING CRUISE CONTROL OPERATION, CURRENT FLOW TO MAGNETIC
CLUTCH OF THE ACTUATOR IS CUT TURNS OFF AND THE MOTOR ROTATES TO CLOSE THE THROTTLE VALVE AND THE CRUISE
CONTROL IS RELEASED.
*PLACING THE SHIFT LEVER IN ªNº POSITION (PARK/NEUTRAL POSITION SW (NEUTRAL START SW ON). ªSIGNAL INPUT TO
TERMINAL 2 OF ECUº (A/T)
*DEPRESSING THE CLUTCH PEDAL (CLUCH SW ON). ªSIGNAL INPUT TO TERMINAL 2 OF THE ECUº (M/T)
*DEPRESSING THE BRAKE PEDAL (STOP LIGHT SW ON). ªSIGNAL INPUT TO TERMINAL 16 OF ECUº
*PUSH THE CANCEL SW (CANCEL SW ON). ªSIGNAL INPUT TO TERMINAL 18 OF ECUº
*DEPRESSING THE PARKING BRAKE PEDAL (PARKING BRAKE SW ON). ªSIGNAL INPUT TO TERMINAL 3 OF ECUº (3VZ±FE)
*PULLING THE PARKING BRAKE LEVER (PARKING BRAKE SW ON). ªSIGNAL INPUT TO TERMINAL 3 OF THE ECUº (5S±FE)
SYSTEM OUTLINE

197
7. AUTO CANCEL FUNCTION
A) IF ANY OF THE FOLLOWING OPERATING CONDITIONS OCCURS DURING CRUISE CONTROL OPERATION, THE SET SPEED IS
ERASED, CURRENT FLOW TO MAGNETIC CLUTCH IS CUT OFF AND THE CRUISE CONTROL IS RELEASED. (MAIN SW TURNS OFF).
WHEN THIS OCCURS, THE IGNITION SW MUST BE TURNED OFF ONCE BEFORE THE MAIN SW WILL TURN ON AGAIN.
*OVER CURRENT TO TRANSISTOR DRIVING MOTOR AND/OR MAGNETIC CLUTCH.
*WHEN CURRENT CONTINUED TO FLOW TO THE MOTOR INSIDE THE ACTUATOR IN THE THROTTLE VALVE ªOPENº DIRECTION.
*OPEN CIRCUIT IN MOTOR AND/OR MAGNETIC CLUTCH.
*MOMENTARY INTERRUPTION OF VEHICLE SPEED SIGNAL.
*SHORT CIRCUIT IN CRUISE CONTROL SW.
*MOTOR DOES NOT OPERATE DESPITE THE MOTOR DRIVE SIGNAL BEING OUTPUT.
B) IF ANY OF THE FOLLOWING CONDITIONS OCCURS DURING CRUISE CONTROL OPERATION, THE SET SPEED IS ERASED AND
THE CRUISE CONTROL IS RELEASED. CURRENT FLOW TO MAGNETIC CLUTCH IS CUT OFF UNTIL THE SET SW IS ªONº AGAIN.)
*WHEN THE VEHICLE SPEED HAS FALLEN BELOW THE MINIMUM SPEED LIMIT, APPROX. 40 KM/H (25 MPH)
*WHEN THE VEHICLE SPEED HAS FALLEN MORE THAN 16 KM/H (10 MPH) BELOW THE SET SPEED, E.G. ON AN UPWARD SLOPE.
*WHEN POWER TO THE CRUISE CONTROL SYSTEM IS MOMENTARILY CUT OFF.
C) IF ANY OF THE FOLLOWING CONDITIONS OCCURS DURING CRUISE CONTROL OPERATION, THE CRUISE CONTROL IS
RELEASED.
*OPEN CIRCUIT FOR TERMINAL 1 OF CRUISE CONTROL ECU.
8. AUTOMATIC TRANSMISSION CONTROL FUNCTION
*IN OVERDRIVE. IF THE VEHICLE SPEED BECOMES LOWER THAN THE OVERDRIVE CUT SPEED (SET SPEED MINUS APPROX. 4
KM/H, 2.5 MPH) DURING CRUISE CONTROL OPERATION, SUCH AS DRIVING UP A HILL, THE OVERDRIVE IS RELEASED AND THE
POWER INCREASED TO PREVENT A REDUCTION IN VEHICLE SPEED.
*AFTER RELEASING THE OVERDRIVE, IF VEHICLE SPEED BECOMES HIGHER THAN THE OVERDRIVE RETURN SPEED (SET
SPEED MINUS APPROX. 2 KM/H, 1.2 MPH) AND THE ECU JUDGES BY THE SIGNALS FROM POTENTIOMETER OF THE ACTUATOR
THAT THE UPWARD SLOPE HAS FINISHED, OVERDRIVE IS RESUMED AFTER A WHILE.
C 2 CRUISE CONTROL ACTUATOR
1±3 : APPROX. 2 K

5±4 : APPROX. 38

C13 CRUISE CNTROL SW MAIN [COMB. SW]
15±20 : CONTINUITY WITH MAIN SW ON
20±17 : APPROX. 418
WITH CANCEL SW ON
APPROX. 68
WITH RESUME/ACCEL SW ON
APPROX. 198
WITH SET/COAST SW ON
C16 CRUISE CONTROL ECU
14±GROUND : APPROX. 12 VOLTS WITH IGNITION SW AT ON POSITION
1,15±GROUND : ALWAYS APPROX. 12 VOLTS
3±GROUND : CONTINUITY WITH PARKING BRAKE SW ON (ONE OF THE CANCEL SW) OR BRAKE LEVEL WARNING SW ON
20±GROUND :4 PULSE WITH 1 ROTATION OF ROTOR SHAFT
18±GROUND : APPROX. 418
WITH CANCEL SW ON IN CONTROL SW
APPROX. 68
WITH RES/ACC SW ON IN CONTROL SW
APPROX. 198
WITH SET/COAST SW ON IN CONTROL SW
13±GROUND : ALWAYS CONTINUITY
2±GROUND : CONTINUITY WITH SHIFT LEVER AT N POSITION (A/T) OR CLUTCH PEDAL DEPRESSED (M/T)
SERVICE HINTS

198
ELECTRONIC CONTROLLED TRANSMISSION AND A/T INDICATOR (1MZ±FE)
A
2D 22C32D4 2B 2
I23
I18
2 1
EBED IP 1 18 IP1 11 IP312
D 7 D 24 D 14 D 22 D 23
A 27 A11 A17 A33 B4
26FROM POWER SOURCE SYSTEM(
SEE PAGE 64)
P±L P±LV L±Y W±B
B±O
B±OB±O
W±L
G±W G±W
Y±BW±GB±OR±Y
W±L Y±L W±BB±O
15A
EFI
SL S1 S2 E02 NC2± +B +B1 BATT STP OD1EFI MAIN
RELAY
FROM
CRUIS E CONTROL ECU
BR P±L
TO CRUISE
CONTROL ECU
15 23
O/D DIRECT CLUTCH
SPEED SENSOR O6STOP LIGHT SW
G±R
G±W
2 1
S10
B 1 A 2
B 2B1NOISE FILTER
(
FOR STOP LIGHT) N2 ,N3 A
G±W
G±R
B E7 ,E8AC,E9
ENGINE CONTROL MODULE(
ENGINE AND ELECTRONIC CONTROLLED TRANSMISSION ECU)
B±O
D ,E10
A
3
ELECTRONIC CONTROLLED
TRANSMISSION SOLENOID E2 4 A
1
J UNCTION
CONNECTOR J7
A 3SLN±
Y±GB±O
B±OB±O
W±B
W±B
BR
A 34E01
A 28E03
A 16E1
B 9NC2+
Y±L
W±B
1D 91M3 7. 5A
IGN15A
STOP
1A 15
3B 43C 191M 6

242
RADIATOR FAN AND CONDENSER FAN (5S±FE)
2B 12E82B32E6
55 55
55 55 2G 6
2E5
1 2EA1 1
M
1 2M
1 2
E5 5
EB EB
W±B W±B B±R B±R L±B
B±R
L
B W±B
W±R R WB±O B±R
W±B W±B
L
B±R
BW±BW±B
B±W
OM POWER SOURCE SYSTEM(
SEE PAGE 64)
30A
RDI FAN
24 13
4
FROM A/C
MAGNETIC
CLUTCH RELAY RADIATOR
FAN RELAY
RADIATOR
FAN RELAY
NO. 2
RADIATOR
FAN RELAY
NO. 3
A/C SINGLE
PRESSURE SW
WATER
TEMP. SW
(
FOR COOLING
FA N)RADIATOR
FAN MOTORA/C CONDE NSE R
FAN MOTOR A1
A2
R1
E532 51 15 23
3 2
EA1 2
1A 7FR
15A
ECU±IG
3A 153C 16
2B 40A
CDS FAN
3

243
FAN MOTOR OPERATION
WITH THE IGNITION SW IS TURNED ON, CURRENT FLOWS FROM ECU±IG FUSE TO RADIATOR FAN RELAY NO. 1 (COIL SIDE) AND
RADIATOR FAN RELAY NO. 2 (COIL SIDE) " TERMINAL 2 OF THE A/C SINGLE PRESSURE SW " TERMINAL 3 " TERMINAL 2 OF THE
WATER TEMP. SW " TERMINAL 1 " GROUND, AND RADIATOR FAN RELAY NO. 1 AND NO. 2 ARE TURNED ON.
*RADIATOR FAN MOTOR OPERATION
WHEN THE IGNITION SW IS TURNED ON, RADIATOR FAN RELAY NO. 1 IS TURNED ON. IF AT THIS TIME THE ENGINE COOLANT
TEMPERATURE IS APPROX. 90°C (194°F) OR HIGHER, THE WATER TEMP. SW IS TURNED OFF, RADIATOR FAN RELAY NO. 1 IS
TURNED OFF.
AS A RESULT, CURRENT FROM THE RDI FAN FUSE TO RADIATOR FAN RELAY NO. 1 (POINT SIDE) " TERMINAL 2 OF THE
RADIATOR FAN MOTOR " TERMINAL 1 " GROUND, THUS ACTIVATING THE ROTATION OF THE RADIATOR FAN MOTOR.
*LOW SPEED OPERATION
WHEN THE IGNITION SW IS TURNED ON AND THE A/C ACTIVATED, RADIATOR FAN RELAY NO. 1 AND RADIATOR FAN RELAY NO. 2
ARE TURNED ON, CURRENT FLOWS FROM A/C MAGNETIC CLUTCH RELAY (POINT SIDE) TO RADIATOR FAN RELAY NO. 3 (COIL
SIDE) " GROUND, AND RADIATOR FAN RELAY NO. 3 IS TURNED ON.
AS A RESULT, CURRENT FLOWS FROM CDS FAN FUSE TO TERMINAL 2 OF THE A/C CONDENSER FAN MOTOR " TERMINAL 1 "
RADIAOTR FAN RELAY NO. 2 (POINT SIDE) " RADIATOR FAN RELAY NO. 3 (POINT SIDE) " TERMINAL 2 OF THE RADIATOR FAN
MOTOR " TERMINAL 1 " GROUND, FLOWING TO EACH FAN MOTOR IN SERIES, CAUSING THE FAN TO AT LOW SPEED.
*HIGH SPEED OPERATION OF THE FAN MOTOR DUARING A/C OPERATION
WHEN THE A/C OPERATION, THE REFRIGERRANT PRESSURE BECOME HIGHER THAN OR DINARY LEVEL (APPROX. 15.58 KG/CM
2
(221.2 PSI, 1527 KPA)) THE A/C SINGLE PRESSURE SW IS TURNED OFF. AS A RESULT, RADIATOR FAN RELAY NO. 1 AND RADIATOR
FAN RELAY NO. 2 ARE TURNED OFF, AND CURRENT FLOWS FROM RDI FUSE TO RADIATOR FAN RELAY NO. 1 (POINT SIDE) "
TERMINAL 2 OF THE RADIATOR FAN MOTOR " TERMINAL 1 " GROUND, AND CURRENT FLOWS FROM CDS FAN FUSE TO
TERMINAL 2 OF THE A/C CONDENSER FAN MOTOR " TERMINAL 1 " RADIATOR FAN RELAY NO. 2 (POINT SIDE) " GROUND, AND
TO EACH FAN MOTOR IN PARALLEL, THUS CAUSING THE FAN MOTORS OPERATE HIGH SPEED.
NOTE THAT, BECAUSE THE CURRENT FLOWS IN THE SAME MENNER EVEN IF THE ENGINE COOLANT TEMPERATURE IS APPROX.
90°C (194°F) OR HIGHER, THE FAN MOTOR OPERATE AT HIGH SPEED.
A 2 A/C SINGLE PRESSURE SW
2±3 : OPEN ABOVE APPROX. 15.58 KG/CM2 (221.2 PSI, 1527 KPA)
CLOSE BELOW APPROX. 15.56 KG/CM2 (178.4 PSI, 1231 KPA)
2 1
2 1 A1R1 BLACKGRAY
12E5 A2BLACK
23
SYSTEM OUTLINE
SERVICE HINTS

248
AIR CONDITIONING (PUSH CONTROL SW TYPE)
5 5
55
1 2
IP1 8EC1 4
IP3 9
IP3 4 I191
4
IR1 5IR16 IR14
5471
4 10 8 9 13 14 12 21
2 R±WR± BR±L
W± BW±R
L±WR±B R±W
W±R
W±L
L±Y
G B±Y LG±BB B BW±B
L± W(
*1)
L±Y
GL±B(
*1)
B± W
L± Y
R±LR± L R±L W±R
R±L
W±R
A/C DUAL
PRESSURE SW
A/C MAGNETIC
CLUTCH AND
LOCK SENSOR
A/C EVAPORATOR
TEMP. SENSOR
A/C MAGNETIC
CLUTCH RELAY
A/C AMPLIFIER
TO ENGINE CONTROL MODULE
(
ENGINE AND ELECTRONIC
CONTROLLED TRANSMISSION
ECU)(
A/T)
OR ENGINE CONTROL MODULE
(
ENGINE ECU)(
M/T) FROM ENGINE CONTROL MODULE
(
ENGINE AND ELECTRONIC
CONTROLLED TRANSMISSION
ECU)(
A/T)
OR ENGINE CONTROL MODULE
(
ENGINE ECU)(
M/T)
IGNITER245
13
W±R
A3A2
A11
A10
I2B±W
(
*
2) TO RADIATOR
FAN RELAY NO. 3E6
B± W
(
*1)
(
*2)
B±W(
*2) W±L(
*2)
TACH6
TAC
(
*2)
B
(
*1)
C14
COOLING FAN
ECU*1 : 1MZ±FE
*
2 : 5S±FE
1B 1
1D 12

249
1. AIR INLET CONTROL SERVO MOTOR OPERATION (FOR PUSH SW TYPE)
(SWITCHING FROM FRESH TO RECIRC)
WITH THE IGNITION SW ON, CURRENT FROM THE GAUGE FUSE FLOWS TO TERMINAL 1 OF THE SERVO MOTOR. WHEN THE
RECIRC SW IS TURNED ON, THE CURRENT FLOWS FROM SERVO MOTOR " TERMINAL 3 " TERMINAL 5 OF THE HEATER
CONTROL SW " TERMINAL 1 " GROUND, THE MOTOR ROTATES AND THE DAMPER MOVES TO THE RECIRC SIDE. WHEN IT IS IN
THE RECIRC POSITION, THE CIRCUIT IS CUT INSIDE THE SERVO MOTOR AND THE DAMPER STOPS IN THAT POSITION.
WHEN THE CIRCUIT FOR THE INDICATOR LIGHT, CURRENT FLOWS FROM THE GAUGE FUSE " TERMINAL 12 OF THE HEATER
CONTROL SW " INDICATOR LIGHT " TERMINAL 1 " GROUND AND THE INDICATOR LIGHT CONTINUES TO LIGHT UP WHILE THE
RECIRC SW IS ON.
(SWITCHING FROM RECIRC TO FRESH)
WHEN THE IGNITION IS ON AND THE FRESH SW IS TURNED ON, CURRENT FLOWS FROM TERMINAL 2 OF THE SERVO MOTOR "
TERMINAL 6 OF THE HEATER CONTROL SW " TERMINAL 1 " GROUND, THE MOTOR ROTATES AND THE DAMPER MOVES TO THE
FRESH SIDE. WHEN THE DAMPER IS IN THE FRESH POSITION, THE CIRCUIT IS CUT INSIDE THE SERVO MOTOR AND THE DAMPER
STOPS IN THAT POSITION.
2. OPERATION OF AIR VENT MODE CONTROL SERVO MOTOR
WHEN THE IGNITION SW ON, CURRENT FLOWS FROM THE GAUGE FUSE TO TERMINAL 12 OF THE HEATER CONTROL SW,
TERMINAL 6 OF THE AIR VENT MODE CONTROL SERVO MOTOR.
WHEN THE DAMPER IS IN FACE POSITION AND THE BI±LEVEL OF THE HEATER CONTROL SW IS THEN TURNED ON, CURRENT
FLOWS FROM TERMINAL 3 OF THE HEATER CONTROL SW " TERMINAL 4 OF THE AIR VENT MODE CONTROL SERVO MOTOR SO
THAT A SINGAL THAT THE GROUND CIRCUIT IS ACTIVATED IS INPUT TO TERMINAL ªBº OF THE CONTROL CIRCUIT INSIDE THE AIR
VENT MODE CONTROL SERVO MOTOR.
SIMULTANEOUSLY, A SIGNAL THAT THE GROUND CIRCUIT IS NOT ACTIVATED IS INPUT TO TERMINAL ªAº OF THE CONTROL
CIRCUIT INSIDE THE SERVO MOTOR. THESE TWO SIGNALS ACTIVATE THE CONTROL CIRCUIT SO THAT CURRENT FROM THE
GAUGE FUSE TO THE SERVO MOTOR, CAUSING THE SERVO MOTOR TO OPERATE AND THE DAMPER TO MOVE TO BI±LEVEL
POSITION. WHEN THE DAMPER REACHES BI±LEVEL POSITION, A GROUND CUT SIGNAL IS INPUT TO TERMINAL ªBº OF THE
CONTROL CIRCUIT, THE CONTROL CIRCUIT OPERATES, THE SERVO MOTOR STOPS ROTATING AND THE DAMPER STOPS AT
BI±LEVEL.
WHEN ANOTHER MODE POSITION IS SWITCHED TO, INPUT OF SIGNALS TO TERMINAL ªAº AND TERMINAL ªBº OF THE CONTROL
CIRCUIT THAT GROUND IS MADE OR GROUND IS NOT MADE (AS EXPLAINED ABOVE) ACTIAVTES THE CONTROL CIRCUIT AND
MOVES THE SERVO MOTOR TO THE DESIRED POSITION.
3. AIR CONDITIONING OPERATION
WHEN THE IGNITION SW ON, CURRENT FLOWS FROM GAUGE FUSE TO TERMINAL 12 OF THE HEATER CONTROL SW, TERMINAL 6
OF THE AIR VENT MODE CONTROL SERVO MOTOR.
WHEN THE BLOWER SW IS ON, CURRENT FLOWS FROM THE GAUGE FUSE " HEATER RELAY (COIL SIDE) " TERMINAL 7 OF THE
BLOWER SW " TERMINAL 5 " GROUND, ACTIVATING THE HEATER RELAY. THIS CAUSES CURRENT TO FLOW FROM THE HEATER
FUSE TO THE HEATER RELAY (POINT SIDE) " A/C FUSE " TERMINAL 7 OF THE HEATER CONTROL SW (A/C SW). IF THE HEATER
CONTROL (A/C SW) IS THEN TURNED ON AT THIS TIME, A SIGNAL IS INPUT TO THE A/C AMPLIFIRE. THIS ACTIVATES THE A/C
AMPLIFIER AND A/C MAGNETIC CLUTCH RELAY SO THAT CURRENT FLOWS FROM THE GAUGE FUSE TO THE A/C MAGNETIC
CLUTCH RELAY (POINT SIDE) " A/C MAGNETIC CLUTCH, CAUSING THE COMPRESSOR TO OPERATE. THE VSV (FOR A/C IDLE±UP)
IS TURNED ON SIMULTANEOUSLY TO PREVENT A DECREASE IN ENGINE SPEED DUE TO A/C OPERATION.
HEATER RELAY
(4)5± (4)4 : CLOSED WITH THE IGNITION SW ON AND BLOWER SW ON
A/C MAGNETIC CLUTCH RELAY
(4)5± (4)3 : CLOSED WITH THE IGNITION SW ON AND BLOWER SW ON AND A/C SW ON
A 2 A/C DUAL PRESSURE SW
1±4 : OPEN WITH PRESSURE 2.1 KG/CM (30 PSI, 206 KPA) OR ABOVE 27 KG/CM (384 PSI, 2646 KPA)
B 5 BLOWER RESISTOR
6±2 : APPROX. 1.12 W
2±3 : APPROX. 0.5 W
3±1 : APPROX. 0.2 W
SYSTEM OUTLINE
SERVICE HINTS

253
*2 : 5S±FE *
1 : 1MZ±FE
5 5
55
1 2
IP1 8EC1 4
IP3 9
IP 3 4 I191
4
IR1 5IR16 IR14
471
4 913 14 12 224
1 W±R
L±W
W±R
W±L
L±Y
G B±Y LG±BB B
L±W(*
1)
GL±B(*
1)
B±W
L±Y
R±LR±L R±L
R±L
W±R
A/C DUAL
PRESSURE SW
A/C MAGNETIC
CLUTCH AND
LOCK SENSOR
A/C EVAPORATOR
TEMP. SENSOR
A/C MAGNETIC
CLUTCH RELAY
A/C AMPLIFIER
TO ENGINE CO NTRO L MO DULE
(
ENGINE AND E LECTRO NIC CO NTRO LLED
TRANSMISSION ECU)(
A/T)
OR ENGINE CONTROL MODULE
(
ENGINE ECU)(
M/T) FROM ENGINE CONTROL MODULE
(
ENGINE AND E LECTRO NIC CO NTRO LLED
TRANSMISSION ECU)(
A/T)
OR ENGINE CONTROL MODULE
(
ENGINE ECU)(
M/T)
IGNITER 2
15
8 104
4
5
W±B
W±BR±L
Y±G
R±B R±W
B
ON
OFF
A/C SW
A3
A1 1
A2
232 1
51
10A
A/C
TO RADIATOR FAN
RELAY NO. 3
(*
2) B±W
A10
I2 A1 2E6
B±W
(*
1)
(
*
2)
W±R
B±W(
*
2) W±L(
*
2)
6
B
(
*
1) B
(
*
2)
TAC
C14
COOLING FAN
ECU FACH
1B 1
1D 12