engine TOYOTA CAMRY 1996 Workshop Manual

Part 7Checking the engine oil level
185
DO-IT-YOURSELF
MAINTENANCEÐ
Chapter 7-2
Engine and Chassis

Checking the engine oil level

Checking the engine coolant
level

Checking brake fluid

Checking power steering fluid

Checking tire pressure

Checking and replacing tires

Rotating tires

Installing snow tires and chains

Replacing wheels

Aluminum wheel precautions
With the engine at operating tempera-
ture and turned off, check the oil level
on the dipstick.
1. To get a true reading, the vehicle
should be on a level spot. After turning off
the engine, wait a few minutes for the oil
to drain back into the bottom of the en-
gine.
2. Pull out the dipstick, and wipe it clean
with a rag.
3. Reinsert the dipstick'push it in as far
as it will go, or the reading will not be cor-
rect.
4. Pull the dipstick out and look at the oil
level on the end.
CAUTION!
Be careful not to touch the hot ex-
haust manifold.
If the oil level is below or only slightly
above the low level line, add engine oil
of the same type as already in the en-
gine.
Remove the oil filler cap and add engine
oil in small quantities at a time, checking
the dipstick.
The approximate quantity of oil needed to
fill between the low level line and the full
level line on the dipstick is indicated below
for reference.
When the level reaches within the correct
range, install the filler cap hand-tight.
Oil quantity, L (qt., Imp. qt.):
5S-FE engine 1.0 (1.1, 0.9)
1MZ-FE engine 1.5 (1.6, 1.3)
NOTICE
Avoid overfilling, or the engine
could be damaged.
Check the oil level on the dipstick
once again after adding the oil.
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186ENGINE OIL SELECTION
5S-FE engineÐUse API SH, Energy-
Conserving IIº multigrade engine oil or IL-
SAC multigrade engine oil.
Recommended viscosity (SAE):
If you use SAE 10W-30 engine oil in
extremely low temperatures, the en-
gine may become difficult to start, so
SAE 5W-30 engine oil is recom-
mended.1MZ-FE engineÐUse API SH, Energy-
Conserving IIº multigrade engine oil or IL-
SAC multigrade engine oil.
Recommended viscosity (SAE):
SAE 5W-30 is the best choice for your
vehicle, for good fuel economy, and
good starting in cold weather.
If you use SAE 10W-30 engine oil in
extremely low temperatures, the en-
gine may become difficult to start, so
SAE 5W-30 engine oil is recom-
mended.
Oil identification marks
Either or both API registered marks are
added to some oil containers to help
you select the oil you should use.
The API Service Symbol is located any-
where on the outside of the container.
The top portion of the label shows the oil
quality by API (American Petroleum Insti-
tute) designations such as SH. The cen-
ter portion of the label shows the SAE vis-
cosity grade such as SAE 5W-30.
Energy-Conserving IIº shown in the low-
er portion, indicates that the oil has fuel-
saving capabilities. Oils marked Energy-
Conserving IIº will have higher
fuel-saving capabilities than oils marked
Energy- Conservingº.
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187
The ILSAC (International Lubricant Stan-
dardization and Approval Committee)
Certification Mark is displayed on the front
of the container.Look at the see-through coolant res-
ervoir when the engine is cold. The
coolant level is satisfactory if it is be-
tween the FULLº and LOWº lines on
the reservoir. If the level is low, add
ethylene-glycol type coolant.
The coolant level in the reservoir will vary
with engine temperature. However, if the
level is on or below the LOWº line, add
coolant. Bring the level up to the FULLº
line.
Use only ethylene-glycol type coolant.
See information in the next column.
If the coolant level drops within a short
time after replenishing, there may be a
leak in the system. Visually check the ra-
diator, hoses, engine coolant filler cap, ra-
diator cap and drain cock and water
pump.
If you can find no leak, have your Toyota
dealer test the cap pressure and check for
leaks in the cooling system.
CAUTION!
To prevent burning yourself, do not
remove the radiator cap when the
engine is hot.Coolant type selection
Your coolant must contain ethylene-gly-
col antifreeze. In addition to preventing
freezing and subsequent damage to the
engine, this will also prevent corrosion.
Further supplemental inhibitors or addi-
tives are neither needed nor recom-
mended.
Read the antifreeze container for informa-
tion on freeze protection. Follow the
manufacturer 's directions for how much
to mix with water. The total capacity of the
cooling system is given in Part 8. We rec-
ommend 50% solution be used for your
Toyota, or a sufficient quantity to provide
protection to about -35C (-31F).
NOTICE
Do not use alcohol type antifreeze
or plain water alone.
Checking the engine coolant
level
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188
To check the fluid level, simply look at
the see-through reservoir. The level
should be between the MAXº and
MINº lines on the tank.
It is normal for the brake fluid level to go
down slightly as the brake pads wear. So
be sure to keep the reservoir filled.
If the reservoir needs frequent refilling, it
may indicate a serious mechanical prob-
lem.If the level is low, add SAE J1703 or
FMVSS No. 116 DOT 3 brake fluid to the
brake reservoir.
Remove and replace the reservoir cover
by hand.
Use only newly opened brake fluid. Once
opened, brake fluid absorbs moisture
from the air, and excess moisture can
cause a dangerous loss of braking.
CAUTION!
Take care when filling the reservoir
because brake fluid can harm your
eyes and damage painted surfaces.
If fluid gets in your eyes, flush your
eyes with clean water.
NOTICE
If you spill some of the fluid, be sure
to wash it off with water to prevent
it from damaging the parts or paint.
Check the fluid level through the reser-
voir. If necessary, add automatic trans-
mission fluid DEXRON
[-II or -III.
If the vehicle has been driven around 80
km/h (50 mph) for 20 minutes (a little more
in frigid temperatures), the fluid is hot
60C'80C (140F'175F). You may
also check the level when the fluid is cold
(about room temperature, 10C'30C
or 50F'85F) if the engine has not been
run for about five hours.
Checking power steering fluid Checking brake fluid
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196
Check the battery for corroded or
loose terminal connections, cracks, or
loose hold-down clamp.
a. If the battery is corroded, wash it off
with a solution of warm water and baking
soda. Coat the outside of the terminals
with grease to prevent further corrosion.
b. If the terminal connections are loose,
tighten their clamp nutsÐbut do not over-
tighten.
c. Tighten the hold-down clamp only
enough to keep the battery firmly in place.
Overtightening may damage the battery
case.
NOTICE
Be sure the engine and all acces-
sories are off before performing
maintenance.
When checking the battery, re-
move the ground cable from the
negative terminal (-º mark) first
and reinstall it last.
Be careful not to cause a short cir-
cuit with tools.
Take care no solution gets into the
battery when washing it.
There are two types of batteries: main-
tenance type and non-maintenance
type.
A non-maintenance battery has MAIN-
TENANCE FREE BATTERYº on its top. A
maintenance type battery does not have
such indication.
Maintenance type batteryÐ
Check the fluid condition by the fluid level
lines on the side of the battery. Or if the
battery has a hydrometer on its top, you
can also check the hydrometer.
Non-maintenance batteryÐ
Check the battery condition by the
hydrometer on the top of the battery.
ÐChecking battery exterior ÐChecking battery fluid
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198
ADDING DISTILLED WATER (MAINTE-
NANCE TYPE BATTERY ONLY)
1. Remove the vent plugs.
2. Add distilled water to cells needing
fluid.
If the side of your battery is covered,
check the water level by looking down di-
rectly above the cell as illustrated above.
3. Retighten the vent plugs securely.
NOTICE
Do not overfill the cells. Excess
electrolyte could squirt out of the
battery during heavy charging,
causing corrosion or damage.
During recharging, the battery is pro-
ducing hydrogen gas.
Therefore, before recharging:
1. Maintenance type batteriesÐRemove
the vent plugs.
2. If recharging with the battery installed
on the vehicle, be sure to disconnect the
ground cable.
3. Be sure the power switch on the re-
charger is off when connecting the char-
ger cables to the battery and when dis-
connecting them.

Always charge the battery in an
unconfined area. Do not charge
the battery in a garage or closed
room where there is not sufficient
ventilation.

Non-maintenance batteries: Only
do a slow charge (5A or less).
Charging at a quicker rate is dan-
gerous. The battery may explode,
causing personal injuries.
Maintenance type batteries: Be
sure to remove the vent plugs be-
fore recharging.CAUTION
!
NOTICE
Never recharge the battery while the
engine is running. Also, be sure all
accessories are turned off.
Battery recharging precautions
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200
Never use a fuse with a higher am-
perage rating, or any other object,
in place of a fuse. This may cause
extensive damage and possibly a
fire.CAUTION
!
If any washer does not work, the wash-
er tank may be empty. Add washer
fluid.
You may use plain water as washer fluid.
However, in cold areas where tempera-
tures range below freezing point, use
washer fluid containing antifreeze. This
product is available at your Toyota dealer
and most auto parts stores. Follow the
manufacturer 's directions for how much
to mix with water.
NOTICE
Do not use engine antifreeze or any
other substitute because it may
damage your vehicle's paint.
The following illustrations show how to
gain access to the bulbs. When replacing
a bulb, make sure the ignition switch and
light switch are off. Use bulbs with the
wattage ratings given in the table.
Halogen bulbs have pressurized
gas inside and require special han-
dling. They can burst or shatter if
scratched or dropped. Hold a bulb
only by its plastic or metal case. Do
not touch the glass part of a bulb
with bare hands.CAUTION
!
NOTICE
Only use a bulb of the listed type.
Light BulbsBulb No.WType
Headlights (outer)900655A
Headlights (inner)900565B
Parking and front side
marker lights1685D
Front turn signal lights115627C
Rear turn signal lights115627C
Rear side marker lights1685D
Replacing light bulbsÐ
Adding washer fluid
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Sedan Coupe Wagon
Overall length mm (in.) 4770 (187.8) 4770 (187.8) 4810 (189.4)
Overall width mm (in.) 1770 (69.7) 1770 (69.7) 1770 (69.7)
Overall height mm (in.) 1400 (55.1)*
11395 (54.9)*11430 (56.3)*3
1415 (55.7)*21410 (55.5)*21450 (57.1)*4
1435 (56.5)*5
1455 (57.3)*6
Wheelbase mm (in.) 2620 (103.1) 2620 (103.1) 2620 (103.1)
Front tread mm (in.) 1550 (61.0) 1550 (61.0) 1550 (61.0)
Rear tread mm (in.) 1500 (59.1) 1500 (59.1) 1500 (59.1)
Vehicle capacity weight kg (lb.) 410 (900) 410 (900) 495 (1095)*
7
(occupants + luggage) 430 (945)*8
*1: Unladen vehicle plus two occupants
*
2: Unladen vehicle
*
3: Unladen vehicle plus two occupants with 5S-FE engine
*
4: Unladen vehicle with 5S-FE engine
*
5: Unladen vehicle plus two occupants with 1MZ-FE engine
*
6: Unladen vehicle with 1MZ-FE engine
*
7: With third seat
*
8: Without third seat
Part 8Dimensions and weight
209
SPECIFICATIONS

Dimensions and weight

Engine

Fuel

Service specifications

Tires

Fuses
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210 Model:
5S-FE and 1MZ-FE
Type:
5S-FE engine
4 cylinder in line, 4 cycle, gasoline
1MZ-FE engine
6 cylinder V type, 4 cycle, gasoline
Bore and stroke, mm (in.):
5S-FE engine
87.0 x 91.0 (3.43 x 3.58)
1MZ-FE engine
87.5 x 83.0 (3.44 x 3.27)
Displacement, cm
3 (cu. in):
5S-FE engine 2164 (132.0)
1MZ-FE engine 2995 (182.8)Fuel type:
5S-FE engine
Unleaded gasoline, Research Oc-
tane Number 91 (Octane Rating
87) or higher
1MZ-FE engine
Unleaded gasoline, Research Oc-
tane Number 91 (Octane Rating
87) or higher. For improved vehicle
performance, the use of premium
unleaded gasoline with a Research
Octane Number of 96 (Octane Rat-
ing 91) or higher is recommended.
Fuel tank capacity, L (gal., Imp. gal.):
70 (18.5, 15.4)ENGINE
Valve clearance (engine cold), mm (in.)
5S-FE engine
Intake 0.19'0.29 (0.007'0.011)
Exhaust 0.28'0.38 (0.011'0.015)
1MZ-FE engine
Intake 0.15'0.25 (0.006'0.010)
Exhaust 0.25'0.35 (0.010'0.014)
Spark plug type:
5S-FE engine
NIPPONDENSO PK20R11
NGK BKR6EP11
1MZ-FE engine
NIPPONDENSO PK20TR11
NGK BKR6EKPB11
Spark plug gap, mm (in.):
1.1 (0.043)
Drive belt tension measured with Bor-
roughs drive belt tension gauge No.
BT-33-73F (used belt), Ibf:
5S-FE engine
With air conditioning
Generator belt 130 + 10
Power steering pump belt 80 + 20
Without air conditioning
Generator belt 95 + 20
Power steering pump belt 80 + 20
Engine Fuel Service specifications
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211 1MZ-FE engine
With air conditioning
Generator belt 115 + 20
Power steering pump belt 115 + 20
Without air conditioning
Generator belt 115 + 20
Power steering pump belt 115 + 20
ENGINE LUBRICATION
Oil capacity (drain and refill), L (qt., Imp.
qt.):
5S-FE engine
With filter 3.6 (3.8, 3.2)
Without filter 3.4 (3.6, 3.0)
1MZ-FE engine
With filter 4.7 (5.0, 4.1)
Without filter 4.5 (4.8, 4.0)
Oil grade:
API SH, Energy-Conserving IIº multi-
grade engine oil or ILSAC multigrade
engine oil is recommended.Recommended oil viscosity (SAE):
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
5S-FE engine 6.3 (6.7, 5.5)
1MZ-FE engine 9.3 (9.3, 8.2)Coolant type:
With ethylene-glycol antifreeze
(Do not use alcohol type.)
BATTERY
ÐMaintenance type battery
Specific gravity reading at 20C (68F):
1.260 Fully charged
1.160 Half charged
1.060 Discharged
ÐNon-Maintenance battery
Open voltage* at 20C (68F):
12.7V Fully charged
12.3V Half charged
11.9V Discharged
*: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates:
Non-maintenance battery 5 A max.
Maintenance type battery
Quick charge 15 A max.
Slow charge 5 A max.
CLUTCH
Pedal freeplay, mm (in.):
5'15 (0.2'0.6)
Fluid type:
SAE J1703 or FMVSS No. 116 DOT 3
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