parking brake TOYOTA CAMRY 1999 Service Workshop Manual

SS09X±01
SS±62
± SERVICE SPECIFICATIONSBRAKE
225 Author: Date:
BRAKE
SERVICE DATA
Brake pedal height (from asphalt sheet)152.0 ± 162.0 mm (5.984 ± 6.378 in.)
Brake pedal freeplay1 ± 6 mm (0.04 ± 0.24 in.)
Brake pedal reserve distance at 490 N (50 kgf, 110.2 lbf)More than 70 mm (2.76 in.)
Brake booster push rod to piston clearance (w/SST)0 mm (0 in.)
Front brake pad thickness (5S±FE engine) STD12.0 mm (0.472 in.)
Front brake pad thickness (1MZ±FE engine) STD11.0 mm (0.433 in.)
Front brake pad thickness Minimum1.0 mm (0.039 in.)
Front brake disc thickness STD28.0 mm (1.102 in.)
Front brake disc thickness Minimum26.0 mm (1.024 in.)
Front brake disc runout Maximum0.05 mm (0.0020 in.)
Rear brake drum inside diameter STD228.6 mm (9.000 in.)
Rear brake drum inside diameterMaximum230.6 mm (9.079 in.)
Rear brake shoe lining thickness STD5.0 mm (0.197 in.)
Rear brake shoe lining thickness Minimum1.0 mm (0.039 in.)
Rear brake drum to shoe clearance0.6 mm (0.024 in.)
Rear brake pad thickness STD10.0 mm (0.394 in.)
Rear brake pad thickness Minimum1.0 mm (0.039 in.)
Rear brake disc thickness STD10.0 mm (0.394 in.)
Rear brake disc thickness Minimum9.0 mm (0.354 in.)
Rear brake disc runout Maximum0.15 mm (0.0059 in.)
Rear brake disc inside diameter STD170 mm (6.69 in.)
Rear brake disc inside diameter Maximum171 mm (6.73 in.)
Parking brake lining thickness for rear disc brake STD2.0 mm (0.079 in.)
Parking brake lining thickness for rear disc brake Minimum1.0 mm (0.039 in.)
Parking brake lever travel at 196 N (20 kgf, 44 lbf)5 ± 8 clicks
Parking brake clearance between rear shoe and leverLess than 0.35 mm (0.0138 in.)
Parking brake adjusting shim thickness for rear disc brake
0.3 mm (0.012 in.)
0.6 mm (0.024 in.)
0.9 mm (0.035 in.)

SS09Y±03
± SERVICE SPECIFICATIONSBRAKE
SS±63
226 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Master cylinder x Piston stopper bolt101007
Master cylinder x Reservoir1.71816 in.´lbf
Master cylinder x Brake booster131309
Brake line union nut 10 mm nut1515511
12 mm nut2020014
Brake booster clevis lock nut2526019
Brake booster x Pedal bracket131309
Brake pedal x Pedal bracket3940029
Pedal bracket x Instrument panel reinforcement131309
Front brake caliper installation bolt3435025
Bleeder plug8.38574 in.´lbf
Front brake torque plate x Steering knuckle1071,09079
Front brake caliper x Flexible hose2930021
Flexible hose x Shock absorber bracket2930021
Rear drum brake wheel cylinder x Backing plate101007
Parking brake cable bracket x Backing plate7.88069 in.´lbf
Rear brake caliper installation bolt2020014
Rear disc brake cariper main pin installation bolt2627020
Rear brake caliper x Flexible hose2930021
Rear brake torque plate x Rear axle carrier4747534
Proportioning valve installation bolt8.89078 in.´lbf
ABS actuator x Actuator bracket DENSO type5.45548 in.´lbf
ABS actuator x Actuator bracket BOSCH type9.09280 in.´lbf
ABS actuator x ECU BOSCH type2.62723 in.´lbf
ABS & TRAC actuator x Actuator bracket5.45548 in.´lbf
ABS (& TRAC) actuator bracket x Body1919514
Front speed sensor installation bolt7.88069 in.´lbf
Front speed sensor harness clamp bolt5.45548 in.´lbf
Rear speed sensor installation bolt7.88069 in.´lbf
Rear speed sensor harness clamp bolt5.45548 in.´lbf

SS04X±03
SS±10
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
FRONT AXLE
Hub nut1031,05076
Steering knuckle x Shock absorber2112,150156
Steering knuckle x Brake caliper1071,09079
Steering knuckle x Tie rod end4950036
Axle hub x Drive shaft2943,000217
Lower ball joint x Lower suspension arm1271,30094
Lower ball joint x Steering knuckle1231,25090
ABS speed sensor set bolt8.08271 in.´lbf
Tie lod end lock nut7475054
FRONT DRIVE SHAFT
Drive shaft center bearing lock bolt3233024
FRONT SUSPENSION
Suspension support x Body8082059
Suspension support x Piston rod4950036
Flexible hose and ABS speed sensor wire harness x Shock absorber2930022
Lower suspension arm set bolt2062,100152
Stabilizer bar link set bolt3940029
REAR AXLE
Hub nut1031,05076
Axle hub set bolt8082059
Shock absorber x Rear axle carrier New nut
Reused nut (Apply engine oil to the threads.)255
1962,600
2,000188
145
No. 1, No. 2 lower suspension arm x Rear axle carrier1811,850134
Strut rod x Rear axle carrier11 31,15083
Flexible hose x Shock absorber2930022
ABS speed sensor set bolt8.08271 in.´lbf
REAR SUSPENSION
ABS speed sensor wire harness x Shock absorber5.45548 in.´lbf
Rear seat outer belt lower side set bolt4243031
Suspension support x Body3940029
Suspension support x Piston rod4950036
Parking brake cable set bolt5.45548 in.´lbf
No. 2 lower suspension arm lock nut5657041
No. 1, No. 2 lower suspension arm x Suspension member1811,850134
Strut rod x Body11 31,15083
Stabilizer bar bracket x Suspension member1919514
Stabilizer bar link set nut3940029

SA08G±01
56 (570, 41)
W03215
Suspension member
Suspension Member Lower Stopper
Suspension Member
Lower Stopper
Sub±Assembly
N´m (kgf´cm, ft´lbf): Specified torque

Non±reusable torqueStabilizer Bar
Bracket Bushing
Bracket Bushing Stabilizer Bar Link
Exhaust Center PipeClip
Heat Insulator Strut Rod Parking BrakeSuspension Arm Washer
No.2 Lower Suspension Arm
No.1 Lower Suspension Arm
Stabilizer

Gasket AdjustingNo.2 LOWER SUSPENSION ARM
RH
Tube
Adjusting
Tube

GasketBar Link Cable Clamp
51 (520, 38)
51 (520, 38)
LH
181 (1,850, 134)
38 (390, 28)56 (570, 41)56 (570, 41)
181 (1,850, 134)
113 (1,150, 83)
5.4 (55, 48 in.´lbf)
39 (400, 29)
113 (1,150, 83)
56 (570, 41)
19 (195, 14)Parking Brake Cable


± SUSPENSION AND AXLEREAR LOWER SUSPENSION ARM AND STRUT ROD
SA±63
2014 Author: Date:
REAR LOWER SUSPENSION ARM AND STRUT ROD
COMPONENTS

SA08H±01
W03216
W03217
Rear
W03219A B
A B SA±64
± SUSPENSION AND AXLEREAR LOWER SUSPENSION ARM AND STRUT ROD
2015 Author: Date:
REMOVAL
1. REMOVE REAR WHEEL
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
2. REMOVE EXHAUST CENTER PIPE
5S±FE Engine: (See page EM±114)
1MZ±FE Engine: (See page EM±111)
3. REMOVE STRUT ROD
(a) Remove the bolt and disconnect the parking brake cable.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(b) Remove the 2 bolts and nuts.
Torque: 113 N´m (1,150 kgf´cm, 83 ft´lbf)
HINT:
At the time of installtion,after stabilizing the suspension, torque
the bolts.
(c) Remove the strut rod.
4. REMOVE NO.2 LOWER SUSPENSION ARM
(a) Remove the 3 nuts, suspension arm washer and wash-
ers.
Torque: 181 N´m (1,850 kgf´cm, 134 ft´lbf)
HINT:
At the time of installtion, after stabilizing the suspension, torque
the nuts.
(b) Remove the No.2 lower suspension arm.
HINT:
At the time of installtion, face the paint mark to the rearward.
5. REMOVE LEFT AND RIGHT STABILIZER BRACKETS
(See page SA±70)
6. REMOVE NO.1 LOWER SUSPENSION ARM
(a) Support the suspension member with a jack.
(b) Remove the 4 nuts, 2 bolts and suspension member low-
er stoppers.
Torque:
Bolt: 51 N´m (520 kgf´cm, 38 ft´lbf)
Nut A: 51 N´m (520 kgf´cm, 38 ft´lbf)
Nut B: 38 N´m (390 kgf´cm, 28 ft´lbf)
(c) Lower the suspension member.

SA08L±01
56 (570, 41)
W03215
Suspension member
Suspension Member Lower Stopper
Suspension Member
Lower Stopper
Sub±Assembly
N´m (kgf´cm, ft´lbf): Specified torque

Non±reusable torqueStabilizer Bar
Bracket Bushing
Bracket Bushing Stabilizer Bar Link
Exhaust Center PipeClip
Heat Insulator Strut Rod Parking BrakeSuspension Arm Washer
No.2 Lower Suspension Arm
No.1 Lower Suspension Arm
Stabilizer

Gasket AdjustingNo.2 LOWER SUSPENSION ARM
RH
Tube
Adjusting
Tube

GasketBar Link Cable Clamp
51 (520, 38)
51 (520, 38)
LH
181 (1,850, 134)
38 (390, 28)56 (570, 41)56 (570, 41)
181 (1,850, 134)
113 (1,150, 83)
5.4 (55, 48 in.´lbf)
39 (400, 29)
113 (1,150, 83)
56 (570, 41)
19 (195, 14)Parking Brake Cable


± SUSPENSION AND AXLEREAR STABILIZER BAR
SA±69
2020 Author: Date:
REAR STABILIZER BAR
COMPONENTS

SA1F6±02
F08049
N´m (kgf´cm, ft´lbf) : Specified torque
Non±reusable part

56 (570, 41)
181 (1,850, 134)
181 (1,850, 134)
113 (1,150, 83)
5.4 (55, 48 in.´lbf)
113 (1,150, 83)
Suspension Member
Adjusting
Tube
Suspension
Arm Washer
No. 2 Lower Suspension Arm
No. 1 Lower Suspension Arm
Parking Brake Cable
Strut Rod
SA±20
± SUSPENSION AND AXLEREAR LOWER SUSPENSION ARM AND STRUT ROD
527 Author: Date:
REAR LOWER SUSPENSION ARM AND STRUT ROD
COMPONENTS

SA1JS±01
F08073
F08074
F08075
± SUSPENSION AND AXLEREAR LOWER SUSPENSION ARM AND STRUT ROD
SA±21
REMOVAL
1. REMOVE REAR WHEEL
2. REMOVE STRUT ROD
(a) Remove the bolt and disconnect the parking brake cable.
(b) Remove the 2 bolts, nuts and strut rod.
NOTICE:
Loossen the bolt since the nut cannot be rotated.
3. REMOVE NO. 2 LOWER SUSPENSION ARM
(a) Remove the 3 nuts, suspension arm washer and washer.
(b) Remove the No. 2 lower suspension arm and washer.
4. REMOVE NO. 1 LOWER SUSPENSION ARM
Remove the 2 bolts with the washer and No. 1 lower suspension
arm.

SA1JT±01
F08076
Rear
F08051
Rear
F08050
SA±22
± SUSPENSION AND AXLEREAR LOWER SUSPENSION ARM AND STRUT ROD
INSTALLATION
1. INSTALL NO. 1 LOWER SUSPENSION ARM
Install the No. 1 lower suspension arm, washer and 2 bolts.
HINT:
Face the paint mark to the rearward.
2. INSTALL NO. 2 LOWER SUSPENSION ARM
(a) Install the No. 2 lower suspension arm, washer and nut to
the axle carrier.
Torque: 181 N´m (1,850 kgf´cm, 134 ft´lbf)
HINT:

Face the paint mark to the rearward.

After stabilizing the suspension, torque the nut.
(b) Install the washer and connect the No. 2 lower suspen-
sion arm to the suspension member.
(c) Install the suspension arm washer and 2 nuts.
Torque: 181 N´m (1,850 kgf´cm, 134 ft´lbf)
HINT:
After stabilizing the suspension, torque the nut.
3. INSTALL STRUT ROD
Torque: 113 N´m (1,150 kgf´cm, 83 ft´lbf)
NOTICE:
Torque the bolt since the nut cannot be rotated.
HINT:
After stabilizing the suspension, torque the bolt.
4. CONNECT PARKING BRAKE CABLE
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
5. INSTALL REAR WHEEL
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
6. CHECK REAR WHEEL ALIGNMENT
(See Pub. No. RM654U on page SA±7)

READINESS MONITOR DRIVE PATTERNS ± EG003-02 RevisedMarch 29, 2002
Page 17 of 23
Drive Pattern Preconditions
The monitor will not run unless:

MIL is OFF.

Fuel level is between 1/2 to 3/4 full (for faster completion)
.

Altitude is 7800 feet (2400 m) or less.*

ECT (Coolant Temp) is between 40F and 95F (4.4C ± 35C).

IAT (Intake Air) is between 40F and 95F (4.4C ± 35C).*

Cold Soak Procedure has been completed.
* For 2002 MY and later vehicles: The readiness test can be completed in cold ambient conditions
(less than 40F / 4.4C) and/or at high altitudes (more than 7800 feet / 2400 m) if the complete drive
pattern (including Cold Soak) is repeated a second time after cycling the ignition OFF.
NOTE:
Before starting the engine, the difference between ECT (Coolant Temp) and IAT (Intake
Air) must be less than 13F (7C). (Refer to Examples 1 and 2 on previous page.)
Drive Pattern Procedure

Connect the OBDII Scantool to DLC3 to check monitor status and preconditions.

Release the pressure in the fuel tank by removing and then reinstalling the fuel tank
cap.
2a. Start the engine and allow it to idle until ECT (Coolant Temp) is 167F (75C) or
greater. (See illustration on previous page.)
2b. Race the engine at 3,000 rpm for approximately 10 seconds. (See illustration on
previous page.)
2c. Allow the engine to idle with the A/C ON (to create a slight load) for 15 ± 50
minutes. (See illustration on previous page.)
NOTE:
If the vehicle is not equipped with A/C put a slight load on the engine by doing the
following:

Securely set the parking brake.

Block the drive wheels with wheel chocks.

Allow the vehicle to idle in drive for 15 ± 50 minutes.
NOTE:
The readiness status may not switch to ªcompleteº after the first drive pattern trip if a
Pending Code has been set (first trip for a two±trip DTC).

Pending Codes are available from the DTC Info Menu in Enhanced OBDII.

Pending Codes indicate a POTENTIAL problem was detected. A second trip is
needed to confirm the DTC prior to diagnosis.

Once a second trip is completed, a current DTC will be stored. Readiness
Monitor
Drive
Patterns:
EVAP
Monitors
(Continued)