Head TOYOTA CAMRY 1999 Service Repair Manual

Q10172
Front
Q10064
Rear
Q10065
TMC : Bolt
TMMK : Nut
± AUTOMATIC TRANSAXLE (A140E)AUTOMATIC TRANSAXLE UNIT
AX±23
1916 Author: Date:
(d) Remove the 6 bolts and 4 nuts.
Torque:
19 mm head bolt: 181 N´m (1,850 kgf´cm, 134 ft´lbf)
14 mm head bolt: 32 N´m (330 kgf´cm, 24 ft´lbf)
Nut: 36 N´m (370 kgf´cm, 27 ft´lbf)
(e) Remove the front frame assembly.
33. SUPPORT TRANSAXLE WITH A TRANSMISSION
JACK
34. REMOVE FRONT SIDE STIFFENER PLATE
TMMK made:
Remove the nut, 2 bolts and stiffener plate.
Torque: 42 N´m (430 kgf´cm, 31 ft´lbf)
TMC made:
Remove the 3 bolts and stiffener plate.
Torque: 42 N´m (430 kgf´cm, 31 ft´lbf)
35. REMOVE REAR END PLATE
(a) Remove the 2 bolts and No.1 exhaust pipe support brack-
et.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
(b) Remove the 2 bolts and rear end plate with oil pan insula-
tor.
Torque: 25 N´m (250 kgf´cm, 18 ft´lbf)

Q10172
Front
Q10064
Rear
Q04660
Q10036
Z14284
Left and lower AX±28
± AUTOMATIC TRANSAXLE (A541E)AUTOMATIC TRANSAXLE UNIT
1948 Author: Date:
(d) Remove the 6 bolts and 4 nuts.
Torque:
19 mm head bolt: 181 N´m (1,850 kgf´cm, 134 ft´lbf)
14 mm head bolt: 32 N´m (330 kgf´cm, 24 ft´lbf)
Nut: 36 N´m (370 kgf´cm, 27 ft´lbf)
(e) Remove the front frame assembly.
33. SUPPORT TRANSAXLE WITH A TRANSMISSION
JACK
34. REMOVE TORQUE CONVERTER CLUTCH MOUNT-
ING BOLTS
Turn the crankshaft to gain access to each bolt, remove the 6
bolts with holding the crankshaft pulley bolt by a wrench.
Torque: 41 N´m (420 kgf´cm, 30 ft´lbf)
HINT:
At the time of installation, please refer to the following item.
First install black colored bolt and then the 5 other bolts.
35. REMOVE EXHAUST MANIFOLD PLATE
(a) Remove the bolt, nut and exhaust manifold plate.
Torque:
Except California: 20 N´m (200 kgf´cm, 15 ft´lbf)
California: 34 N´m (350 kgf´cm, 25 ft´lbf)
36. REMOVE 3 LOWER TRANSAXLE±TO±ENGINE
BOLTS
Torque: 46 N´m (470 kgf´cm, 34 ft´lbf)
37. REMOVE TRANSAXLE ASSEMBLY
Separate the transaxle and engine, and lower the transaxle.

INTRODUCTIONHOW TO USE THIS MANUAL ±
IN±1
HOW TO USE THIS MANUAL
To assist you in finding your way through the manual, the Section Title and major heading are given
at the top of every page.
PREPARATION
Preparation lists the SST (Special Service Tools), recommended tools, equipment, lubricant and SSM
(Special Service Materials) which should be prepared before beginning the operation and explains the
purpose of each one.
REPAIR PROCEDURES
Most repair operations begin with an overview illustration. It identifies the components and shows how
the parts fit together.
Example:
IN002±0W

INTRODUCTIONHOW TO USE THIS MANUAL ±
IN±2
The procedures are presented in a step±by±step format:

The illustration shows what to do and where to do it.

The task heading tells what to do.

The detailed text tells how to perform the task and gives other information such as specifications
and warnings.
Example:
This format provides the experienced technician with a FAST TRACK to the information needed. The
upper case task heading can be read at a glance when necessary, and the text below it provides de-
tailed information. Important specifications and warnings always stand out in bold type.
REFERENCES
References have been kept to a minimum. However, when they are required you are given the page
to refer to.
SPECIFICATIONS
Specifications are presented in bold type throughout the text where needed. You never have to leave
the procedure to look up your specifications. They are also found at the back of AX section, for quick
reference.

INTRODUCTIONHOW TO USE THIS MANUAL ±
IN±1
HOW TO USE THIS MANUAL
To assist you in finding your way through the manual, the Section Title and major heading are given
at the top of every page.
PREPARATION
Preparation lists the SST (Special Service Tools), recommended tools, equipment, lubricant and SSM
(Special Service Materials) which should be prepared before beginning the operation and explains the
purpose of each one.
REPAIR PROCEDURES
Most repair operations begin with an overview illustration. It identifies the components and shows how
the parts fit together.
Example:
IN002±0W

INTRODUCTIONHOW TO USE THIS MANUAL ±
IN±2
The procedures are presented in a step±by±step format:

The illustration shows what to do and where to do it.

The task heading tells what to do.

The detailed text tells how to perform the task and gives other information such as specifications
and warnings.
Example:
This format provides the experienced technician with a FAST TRACK to the information needed. The
upper case task heading can be read at a glance when necessary, and the text below it provides de-
tailed information. Important specifications and warnings always stand out in bold type.
REFERENCES
References have been kept to a minimum. However, when they are required you are given the page
to refer to.
SPECIFICATIONS
Specifications are presented in bold type throughout the text where needed. You never have to leave
the procedure to look up your specifications. They are also found at the back of AX section, for quick
reference.

INTRODUCTIONHOW TO USE THIS MANUAL ±
IN±1
HOW TO USE THIS MANUAL
To assist you in finding your way through the manual, the Section Title and major heading are given
at the top of every page.
PREPARATION
Preparation lists the SST (Special Service Tools), recommended tools, equipment, lubricant and SSM
(Special Service Materials) which should be prepared before beginning the operation and explains the
purpose of each one.
REPAIR PROCEDURES
Most repair operations begin with an overview illustration. It identifies the components and shows how
the parts fit together.
Example:
IN002±0W

INTRODUCTIONHOW TO USE THIS MANUAL ±
IN±2
The procedures are presented in a step±by±step format:

The illustration shows what to do and where to do it.

The task heading tells what to do.

The detailed text tells how to perform the task and gives other information such as specifications
and warnings.
Example:
This format provides the experienced technician with a FAST TRACK to the information needed. The
upper case task heading can be read at a glance when necessary, and the text below it provides de-
tailed information. Important specifications and warnings always stand out in bold type.
REFERENCES
References have been kept to a minimum. However, when they are required you are given the page
to refer to.
SPECIFICATIONS
Specifications are presented in bold type throughout the text where needed. You never have to leave
the procedure to look up your specifications. They are also found at the back of AX section, for quick
reference.

BE09Y±01
± BODY ELECTRICALBODY ELECTRICAL SYSTEM
BE±1
2221 Author: Date:
BODY ELECTRICAL SYSTEM
PRECAUTION
Take care to observe the following precautions when performing inspections or removal and replacement
of body electrical related parts.
1. HEADLIGHT SYSTEM

Halogen bulbs have pressurized gas inside and require special handling. They can burst if scratched
or dropped. Hold a bulb only by its plastic or metal case. Don't touch the glass part of a bulb with bare
hands.
2. SRS (SUPPLEMENTAL RESTRAINT SYSTEM)

The CAMRY is equipped with an SRS (Supplemental Restraint System) such as the driver airbag and
front passenger airbag. Failure to carry out service operation in the correct sequence could cause the
SRS to unexpectedly deploy during servicing, possibly leading to a serious accident. Before servicing
(including removal or installation of parts, inspection or replacement), be sure to read the precaution-
ary notices in the RS section.
3. AUDIO SYSTEM

If the negative (±) terminal cable is disconnected from the battery, the preset AM, FM 1 and FM 2 sta-
tions stored in memory are erased, so make sure to note the stations and reset them after the negative
(±) terminal cable is reconnected to the battery.

If the negative (±) terminal cable is disconnected from the battery, the ºANTI±THEFT SYSTEMº will
operate when the cable is reconnected, but the radio, tape player and CD player will not operate. Be
sure to input the correct ID number so that the radio, tape player and CD player can be operated again.
4. MOBILE COMMUNICATION SYSTEM

If the vehicle is equipped with a mobile communication system, refer to precautions in the IN section.

BE09Z±03
BE±2
± BODY ELECTRICALBODY ELECTRICAL SYSTEM
2222 Author: Date:
PROBLEM SYMPTOMS TABLE
POWER OUTLET
SymptomSuspect AreaSee page
Electric power source cannot be taken out of the power outlet
11. Battery
12.POWER OUTLET Fuse (I/P J/B No.1)
13.Wire Harness±
±
±
HEADLIGHT AND TAILLIGHT SYSTEM (USA)
SymptomSuspect AreaSee page
Headlight does not light.
(Taillight is normal)1. HEAD±(LH, RH) Fuse (E/G Room J/B No.2)
2. Headlight Bulb
3. Wire Harness±
±
±
Headlight does not light.
(Taillight does not light up)
1. HEAD±(LH, RH) Fuse (E/G Room J/B No.2)
2. Headlight Control Relay (E/G Room J/B No.2)
3. Headlight Bulb
4. Wire Harness±
BE±24
±
±
Only one side light does not light.
1. HEAD±(LH, RH) Fuse (E/G Room J/B No.2)
2. Headlight Bulb
3. Wire Harness±
±
±
ºLo±Beamº does not light.
1. Headlight Bulb
2. Light Control Switch
3. Wire Harness±
BE±24
±
ºHi±Beamº does not light.
1. Headlight Dimmer Switch
2. Light Control Switch
3. Wire HarnessBE±24
BE±24
±
ºFlashº does not light.1. Headlight Dimmer Switch
2. Wire HarnessBE±24
±
ºAuto Turn±off Systemº does not operate.
1. GAUGE Fuse (I/P J/B No.1)
2. DOME Fuse (E/G Room J/B No.2)
3. Integration Relay (I/P J/B No.2)
4. Door Courtesy Switch (Driver's)
5. Ignition Switch
6. Wire Harness±
±
BE±14
BE±24
BE±14
±
Taillight does not light. (Headlight does not light)
1. Light Control Switch
2. Integration Relay (I/P J/B No.1)
3. Wire HarnessBE±24
BE±14
±
Taillight does not light.
(Headlight is normal)
1. TAIL Fuse (I/P J/B No.1)
2. Taillight Control Relay (I/P J/B No.1)
3. Light Control Switch
4. Integration Relay (I/P J/B No.1)
5. Wire Harness±
BE±24
BE±24
BE±14
±
Only one side light does not light.1. Bulb
2. Wire Harness±
±
Rear Combination light does not light.
1. Bulb
2. Light Failure Sensor
3. Wire Harness±
BE±37
±
ºAuto Turn±off Systemº does not operate.
1. GAUGE Fuse (I/P J/B No.1)
2. Integration Relay (I/P J/B No.1)
3. Door Courtesy Switch (Driver's)
4. Wire Harness±
BE±14
BE±32
±