TOYOTA CAMRY 2000 Service Repair Manual

SR06T±01
W03350
Stabilizer Bar
No.1 Fuel Tube Protector
Intermediate Shaft
Assembly
Pressure Feed Tube
PS Gear Assembly
N´m (kgf´cm, ft´lbf) : Specified torque
Non±reusable part
For use with SSTClamp Plate
Return
Tube

* Cotter pin 
19 (195, 14)
19 (195, 14)
25 (250, 18)
*32 (326, 24)
181 (1,850, 134)
49 (500, 36)
49 (500, 36)
35 (360, 26)
181 (1,850, 134)
10 (100, 7)
± STEERINGPOWER STEERING GEAR
SR±31
2126 Author: Date:
POWER STEERING GEAR
COMPONENTS

W04225
Rack Housing
No.2 Grommet
Rack Housing
No.2 Bracket
Rack Housing
 Claw Washer
Rack End Lock NutTie Rod End Rack Boot
 ClampClip
Steering Rack
 Teflon Ring
 Oil Seal
Cylinder End Stopper
Bushing
 O±Ring  Oil Seal  Wire 

N´m (kgf´cm, ft´lbf) : Specified touque
Power steering fluid
For use with SST Non±reusable part
Molybdenum disulfide lithium base grease 
*
74 (750, 54)
83 (850, 61)
*60 (615, 45)
83 (850, 61)
*60 (615, 45)
74 (750, 54)
 O±Ring SR±32
± STEERINGPOWER STEERING GEAR
2127 Author: Date:

Z18921
Turn Pressure Tube
 O±RingDust Seal
Turn Pressure Tube
 O±RIngControl Valve
Housing
 Oil Seal
 Bearing
 Teflon Ring

Rack Guide
Spring Cap
Lock Nut

Rack Guide
Spring Cap
Rack Guide Spring
Rack Guide
 Self±Locking Nut Bearing

Rack Housing Cap
N´m (kgf´cm, ft´lbf) : Specified torque
Non±reusable part
Precoated part
Molybdenum desulfide lithium base grease
Power steering fluid
For use with SSTRack Housing Bearing
 GasketControl Valve Assembly  
13 (130, 9)
*10 (102, 7) 13 (130, 9)
*10 (102, 7)
18 (185, 13)
69 (700, 51)
*50 (513, 37)
25 (250, 18)
59 (600, 43)
18 (185, 13)
13 (130, 9)
*10 (102, 7) 13 (130, 9)
*10 (102, 7)



*Rack Guide
Seat Oil seal
± STEERINGPOWER STEERING GEAR
SR±33
2128 Author: Date:

SR06U±01
W04222
SST SR±34
± STEERINGPOWER STEERING GEAR
2129 Author: Date:
REMOVAL
1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
2. REMOVE STEERING WHEEL PAD
(See page SR±11)
3. REMOVE STEERING WHEEL
(See page SR±11)
4. DISCONNECT RH AND LH TIE ROD ENDS
(See page SA±10)
5. DISCONNECT INTERMEDIATE SHAFT ASSEMBLY
(See page SR±11)
6. DISCONNECT CLAMP PLATE
Remove the nut.
7. DISCONNECT PRESSURE FEED AND RETURN
TUBES
Using SST, disconnect the tube.
SST 09631±22020
8. DISCONNECT STABILIZER BAR
Remove the 4 bolts.
HINT:
Do not remove the bar.
9. REMOVE NO.1 FUEL TUBE PROTECTOR
Remove the 2 bolts and nut.
10. REMOVE PS GEAR ASSEMBLY
(a) Remove the 2 gear assembly set bolts and nuts.
HINT:
Lift up the stabilizer bar and remove the bolts.
(b) Remove the gear assembly from the LH of the vehicle.
NOTICE:
Do not damage the turn pressure tubes.

SR06V±01
W04228
SST
W04229
SST
R00429
Matchmarks
W04230
R11644
Claw Washer
± STEERINGPOWER STEERING GEAR
SR±35
2130 Author: Date:
DISASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1. SECURE PS GEAR ASSEMBLY IN VISE
Using SST, secure the gear assembly in a vise.
SST 09612±00012
2. REMOVE 2 TURN PRESSURE TUBES
(a) Using SST, remove the tube.
SST 09633±00020
(b) Remove the 2 O±rings from the tube.
3. REMOVE RH AND LH TIE ROD ENDS AND LOCK
NUTS
(a) Place matchmarks on the tie rod end and rack end.
(b) Loosen the lock nut.
4. REMOVE RH AND LH CLIPS, RACK BOOTS AND
CLAMPS
Using a screwdriver, loosen the clamp.
NOTICE:

Be careful not to damage the boot.

Mark the RH and LH boots.
5. REMOVE RH AND LH RACK ENDS AND CLAW WASH-
ERS
(a) Using a screwdriver and hammer, stake back the washer.
NOTICE:
Avoid any impact to the steering rack.

R11645
SST
R11646
SSTRack Guide
Spring Cap Lock Nut
R11647
Rack Guide
Spring Cap
SST
R11648
SST
R11553
Matchmarks SR±36
± STEERINGPOWER STEERING GEAR
2131 Author: Date:
(b) Using a spanner (24 mm) to hold the steering rack steady,
and using SST, remove the rack end.
SST 09922±10010
NOTICE:

Use SST 09922±10010 in the direction shown in the il-
lustration.

Mark the RH and LH rack ends.
(c) Remove the washer from the rack end.
6. REMOVE RACK GUIDE SPRING CAP LOCK NUT
Using SST, remove the nut.
SST 09922±10010
NOTICE:
Use SST 09922±10010 in the direction shown in the illustra-
tion.
7. REMOVE RACK GUIDE SPRING CAP, RACK GUIDE
SPRING, RACK GUIDE AND RACK GUIDE SEAT
(a) Using SST, remove the cap.
SST 09631±10021
(b) Remove the seat from the guide.
8. REMOVE RACK HOUSING CAP
9. REMOVE SELF±LOCKING NUT
Using SST to stop the control valve shaft rotating, remove the
nut.
SST 09616±00010
10. REMOVE DUST COVER
11. REMOVE CONTROL VALVE HOUSING WITH CON-
TROL VALVE ASSEMBLY
(a) Place matchmarks on the valve housing and rack hous-
ing.
(b) Remove the 2 bolts.
(c) Remove the gasket from the rack housing.

R11554
Vinyl Tape
Shop RagPress
R11649
Matchmarks
R11650
R11651
Cylinder End
StopperWire
SST
± STEERINGPOWER STEERING GEAR
SR±37
2132 Author: Date:
12. REMOVE CONTROL VALVE ASSEMBLY
(a) To prevent oil seal lip damage, wind vinyl tape on the ser-
rated part of the valve shaft.
(b) Press out the valve assembly with the oil seal.
NOTICE:

Place a shop rag between the valve housing and the
blocks.

Be careful not to drop the valve assembly.

Be careful not to damage the oil seal lip.
13. REMOVE OIL SEAL
Remove the oil seal from the control valve assembly.
14. REMOVE RACK HOUSING NO.2 BRACKET AND
GROMMET
(a) Place matchmarks on the bracket and rack housing.
(b) Using a screwdriver, pry the clamp of the bracket.
(c) Remove the grommet from the bracket.
15. REMOVE CYLINDER END STOPPER
(a) Using SST, turn the stopper clockwise until the wire end
is visible through the service hole.
SST 09631±10021
(b) Using SST, turn the stopper counterclockwise, and re-
move the wire.
SST 09631±10021

R11555
Brass Bar
Bushing
F01791
SST
Oil Seal
SR±38
± STEERINGPOWER STEERING GEAR
2133 Author: Date:
16. REMOVE STEERING RACK AND BUSHING
(a) Using a brass bar and hammer, tap out the rack with the
bushing.
(b) Remove the bushing from the rack.
(c) Remove the O±ring from the bushing.
17. REMOVE OIL SEAL
Using SST, press out the oil seal.
SST 09950±60010 (09951±00290),
09950±70010 (09951±07360)

SR06W±01
R10072
Dial Indicator
F01792
Press
SST
Oil Seal
Bearing
W03560
Press
SST
SST Bearing
F01793
Press
SST
Bearing
F01794
Brass Bar
Bearing
± STEERINGPOWER STEERING GEAR
SR±39
2134 Author: Date:
INSPECTION
NOTICE:
When using a vise, do not overtighten it.
1. INSPECT STEERING RACK
(a) Using a dial indicator, check the rack for runout and for
teeth wear and damage.
Maximum runout: 0.03 mm (0.0118 in.)
(b) Check the back surface for wear and damage.
2. IF NECESSARY, REPLACE OIL SEAL AND BEARING
(a) Using SST, press out the oil seal and bearing from the
control valve housing.
SST 09950±60010 (09951±00250),
09950±70010 (09951±07200)
(b) Coat a new oil seal lip with power steering fluid.
(c) Using SST, press in the oil seal.
SST 09950±60010 (09951±00180, 09951±00320,
09952±06010), 09950±70010 (09951±07200)
NOTICE:
Make sure to install the oil seal facing the correct direction.
(d) Coat a new bearing with molybdenum disulfide lithium
base grease.
(e) Using SST, press in the bearing.
SST 09950±60010 (09951±00340),
09950±70010 (09951±07200)
3. IF NECESSARY, REPLACE 2 BEARINGS
(a) Using a brass bar and hammer, tap out the bearing from
the rack housing.

F01795
Press
SST
Bearing
F01796
Bearing SST
Press
F01797
BearingSST Press
F01798Bushing SSTSST
Oil Seal
F01799
Press
Oil Seal
SST
SST
SR±40
± STEERINGPOWER STEERING GEAR
2135 Author: Date:
(b) Using SST, press out the bearing from the rack housing.
SST 09950±60010 (09951±00260),
09950±70010 (09951±07200)
(c) Coat a new bearing with molybdenum disulfide lithium
base grease.
(d) Using SST, press in the bearing.
SST 09950±60010 (09951±00310),
09950±70010 (09951±07200)
(e) Coat a new bearing with molybdenum disulfide lithium
base grease.
(f) Using SST, press in the bearing.
SST 09950±60010 (09951±00320),
09950±70010 (09951±07200)
4. IF NECESSARY, REPLACE OIL SEAL
(a) Using SST, remove the oil seal from the bushing.
SST 09527±20011, 09612±24014 (09613±22011)
NOTICE:
Be careful not to damage the bushing.
(b) Coat a new oil seal lip with power steering fluid.
(c) Using SST, press in the oil seal.
SST 09950±60010 (09951±00240, 09951±00400,
09952±06010)
NOTICE:
Make sure to install the oil seal facing the correct direction.