TOYOTA CAMRY 2000 Service Repair Manual

R10955
R06172
N00401
R11572
Teflon Ring
± STEERINGPOWER STEERING GEAR
SR±41
2136 Author: Date:
5. IF NECESSARY, REPLACE TEFLON RING AND O±
RING
(a) Using a screwdriver, remove the teflon ring and O±ring
from the steering rack.
NOTICE:
Be careful not to damage the groove for the teflon ring.
(b) Coat a new O±ring with power steering fluid and install it.
(c) Expand a new teflon ring with your fingers.
NOTICE:
Be careful not to over±expand the ring.
(d) Coat the ring with power steering fluid.
(e) Install the ring to the steering rack, and settle it down with
your fingers.
6. IF NECESSARY, REPLACE TEFLON RINGS
(a) Using a screwdriver, remove the 4 rings from the control
valve assembly.
NOTICE:
Be careful not to damage the grooves for the teflon ring.
(b) Expand 4 new teflon rings with your fingers.
NOTICE:
Be careful not to over±expand the teflon ring.
(c) Coat the rings with power steering fluid.
(d) Install the rings to the control valve assembly, and settle
them down with your fingers.

R11573
Teflon Ring SST SR±42
± STEERINGPOWER STEERING GEAR
2137 Author: Date:
(e) Carefully slide the tapered end of SST over the rings until
the rings fit to the steering rack.
SST 09631±20081
NOTICE:
Be careful not to damage the rings.

SR06X±01
W03561
Press
SST
SST
Oil Seal
W02101
SST Rack Teeth End
R11574
Vinyl Tape
± STEERINGPOWER STEERING GEAR
SR±43
2138 Author: Date:
REASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1. COAT WITH POWER STEERING FLUID OR MOLYBDE-
NUM DISULFIDE LITHIUM BASE GREASE
(See pages SR±31)
2. INSTALL OIL SEAL
(a) Coat a new oil seal lip with power steering fluid.
(b) Using SST, press in the oil seal.
SST 09950±60010 (09951±00240, 09951±00430,
09952±06010), 09950±70010 (09951±07360)
NOTICE:

Make sure to install the oil seal facing the correct
direction.

Take care that the oil seal does not get reversed as
you install it.
3. INSTALL STEERING RACK
(a) Install SST to the rack.
SST 09631±33010
HINT:
If necessary, scrape the burrs off the rack teeth end and bur-
nish.
(b) Coat the SST with power steering fluid.
(c) Install the rack into the rack housing.
NOTICE:
Be careful not to damage the oil seal lip.
(d) Remove SST.
4. INSTALL BUSHING
(a) Coat a new O±ring with power steering fluid and install it
to the bushing.
(b) To prevent oil seal lip damage, wind vinyl tape on the
steering rack end, and apply power steering fluid.
(c) Install the bushing.
NOTICE:

Make sure to install the bushing facing the correct
direction.

Be careful not to damage the oil seal lip.

R11656
SST
Wire
Cylinder End
Stopper
R00662
SST
R11657
R11658
R11575
Vinyl Tape SR±44
± STEERINGPOWER STEERING GEAR
2139 Author: Date:
5. INSTALL CYLINDER END STOPPER
(a) Align the installation hole for the wire of the stopper with
the slot of the rack housing.
(b) Install a new wire into the stopper.
(c) Using SST, turn the stopper clockwise 450 ± 50°.
SST 09631±10021
6. AIR TIGHTNESS TEST
(a) Install SST to the rack housing.
SST 09631±12071
(b) Apply 53 kPa (400 mmHg, 15.75 in.Hg) of vacuum for
about 30 seconds.
(c) Check that there is no change in the vacuum.
If there is change in the vacuum, check the installation of the oil
seals.
7. INSTALL RACK HOUSING NO.2 BRACKET AND
GROMMET
(a) Install the grommet to the bracket.
HINT:
Align the projection of the grommet with the hole of the bracket.
(b) Align the matchmarks on the bracket and rack housing.
(c) Place the bracket in a vise and tighten the vise to fasten
the clamp.
8. INSTALL CONTROL VALVE ASSEMBLY
(a) To prevent oil seal lip damage, wind vinyl tape on the ser-
rated part of the valve shaft.
(b) Coat the teflon rings with power steering fluid.
(c) Install the valve assembly into the valve housing.
NOTICE:
Be careful not to damage the teflon rings and oil seal.

W03562Oil Seal SST Press
R11648
SST
R11659
Punch
± STEERINGPOWER STEERING GEAR
SR±45
2140 Author: Date:
9. INSTALL OIL SEAL
(a) Coat a new oil seal lip with power steering fluid.
(b) Using SST, press in the oil seal.
SST 09612±22011
NOTICE:
Make sure to install the oil seal facing the correct direction.
10. INSTALL CONTROL VALVE HOUSING WITH CON-
TROL VALVE ASSEMBLY
(a) Place a new gasket on the rack housing.
(b) Align the matchmarks on the valve housing and rack
housing.
(c) Torque the 2 bolts.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
11. INSTALL SELF±LOCKING NUT
Using SST to stop the control valve shaft rotating, torque a new
nut.
SST 09616±00010
Torque: 25 N´m (250 kgf´cm, 18 ft´lbf)
12. INSTALL DUST COVER
13. INSTALL RACK HOUSING CAP
(a) Apply sealant to 2 or 3 threads of the cap.
Sealant:
Part No.08833±00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(b) Torque the cap.
Torque: 59 N´m (600 kgf´cm, 43 ft´lbf)
(c) Using a punch and hammer, stake the 2 parts of the cap.
14. INSTALL RACK GUIDE SEAT, RACK GUIDE, RACK
GUIDE SPRING AND RACK GUIDE SPRING CAP
(a) Install the seat to the guide.
(b) Apply sealant to 2 or 3 threads of the cap.
Sealant:
Part No.08833±00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(c) Temporarily install the cap.

W03098
Rack Guide
Spring Cap
SST
W03099
12°
W03100
SST
W03101
Rack GuideSST
SST
Spring Cap SR±46
± STEERINGPOWER STEERING GEAR
2141 Author: Date:
15. ADJUST TOTAL PRELOAD
(a) To prevent the steering rack teeth from damaging the oil
seal lip, temporarily install the RH and LH rack ends.
(b) Using SST, torque the rack guide spring cap.
SST 09631±10021
Torque: 25 N´m (250 kgf´cm, 18 ft´lbf)
(c) Using SST, return the cap 12°.
SST 09631±10021
(d) Using SST, turn the control valve shaft right and left 1 or
2 times.
SST 09616±00010
(e) Using SST, loosen the cap until the rack guide spring is
not functioning.
SST 09631±10021
(f) Using SST and a torque wrench, tighten the cap until the
preload is within specification.
SST 09616±00010, 09631±10021
Preload (turning):
0.8 ± 1.4 N´m (8 ± 14 kgf´cm, 6.9 ± 12.2 in.´lbf)

W03102
SST SST Rack Guide
Spring Cap
Lock NutFulcrum
Length
R11667
Claw
R15545
Fulcrum Length
SST
R11668
Brass Bar
± STEERINGPOWER STEERING GEAR
SR±47
2142 Author: Date:
16. INSTALL RACK GUIDE SPRING CAP LOCK NUT
(a) Apply sealant to 2 or 3 threads of the nut.
Sealant:
Part No.08833±00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(b) Using SST to hold the rack guide spring cap, and using
SST, torque the nut.
SST 09631±10021, 09922±10010
Torque: 50 N´m (513 kgf´cm, 37 ft´lbf)
NOTICE:
Use SST 09922±10010 in the direction shown in the illustra-
tion.
HINT:
Use a torque wrench with a fulcrum length of 345 mm (13.58
in.).
(c) Recheck the total preload.
Preload (turning):
0.8 ± 1.4 N´m (8 ± 14 kgf´cm, 6.9 ± 12.2 in.´lbf)
(d) Remove the RH and LH rack ends.
17. INSTALL RH AND LH CLAW WASHERS AND RACK
ENDS
(a) Install a new claw washer, and temporarily install the rack
end.
HINT:
Align the claws of the washer with the steering rack grooves.
(b) Using a spanner (24 mm) to hold the steering rack steady,
and using SST, torque the rack end.
SST 09922±10010
Torque: 60 N´m (615 kgf´cm, 45 ft´lbf)
NOTICE:
Use SST 09922±10010 in the direction shown in the illustra-
tion.
HINT:
Use a torque wrench with a fulcrum length of 345 mm (13.58
in.).
(c) Using a brass bar and hammer, stake the washer.
NOTICE:
Avoid any impact to the rack.

R11669
W04223
2 mm
(0.79 in.)
or less
SST
W04231
Fulcrum
LengthSST SR±48
± STEERINGPOWER STEERING GEAR
2143 Author: Date:
18. INSTALL RH AND LH RACK BOOTS, CLAMPS AND
CLIPS
(a) Ensure that the steering rack hole is not clogged with
grease.
HINT:
If the hole is clogged, the pressure inside the boot will change
after it is assembled and the steering wheel is turned.
(b) Install the boot.
NOTICE:
Be careful not to damage or twist the boot.
(c) Using SST, tighten the clamp as shown in the illustration.
SST 09521±24010
19. INSTALL RH AND LH TIE ROD ENDS AND LOCK NUTS
(a) Screw the lock nut and tie rod end onto the rack end until
the matchmarks are aligned.
(b) After adjusting toe±in, torque the nut.
(See page SA±4)
Torque: 74 N´m (750 kgf´cm, 54 ft´lbf)
20. INSTALL 2 TURN PRESSURE TUBES
(a) Coat 2 new O±rings with power steering fluid and install
them to the tube.
(b) Using SST, install the tube.
SST 09633±00020
Torque: 10 N´m (102 kgf´cm, 7 ft´lbf)
HINT:

Use a torque wrench with a fulcrum length of 250 mm
(9.84 in.).

This torque value is effective in case that SST is parallel
to a torque wrench.

SR06Y±01
W04224
SST
Fulcrum
Length
± STEERINGPOWER STEERING GEAR
SR±49
2144 Author: Date:
INSTALLATION
1. INSTALL PS GEAR ASSEMBLY
(a) Install the gear assembly from the LH of the vehicle.
NOTICE:
Do not damage the turn pressure tubes.
(b) Torque the 2 gear assembly set bolts and nuts.
Torque: 181 N´m (1,850 kgf´cm, 134 ft´lbf)
HINT:
Lift up the stabilizer bar and install the bolts.
2. INSTALL NO.1 FUEL TUBE PROTECTOR
Install the 2 bolts and nut.
3. CONNECT STABILIZER BAR
Torque the 4 bolts.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
4. CONNECT PRESSURE FEED AND RETURN TUBES
Using SST, connect the tube.
SST 09631±22020
Torque: 32 N´m (326 kgf´cm, 24 ft´lbf)
HINT:

Use a torque wrench with a fulcrum length of 300 mm
(11.81 in.).

This torque value is effective in case that SST is parallel
to a torque wrench.
5. CONNECT CLAMP PLATE
Torque the nut.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
6. CONNECT INTERMEDIATE SHAFT ASSEMBLY
(See page SR±16)
7. CONNECT RH AND LH TIE ROD ENDS
(See page SA±10)
8. POSITION FRONT WHEELS FACING STRAIGHT
AHEAD
HINT:
Do it with the front of the vehicle jacked up.
9. CENTER SPIRAL CABLE
(See page SR±16)
10. INSTALL STEERING WHEEL
(a) Install the wheel at straight±ahead position.
(b) Temporarily tighten the wheel set nut.
(c) Connect the connector.
11. BLEED POWER STEERING SYSTEM
(See page SR±4)
12. CHECK STEERING WHEEL CENTER POINT

SR±50
± STEERINGPOWER STEERING GEAR
2145 Author: Date:
13. TORQUE STEERING WHEEL SET NUT
Torque: 35 N´m (360 kgf´cm, 26 ft´lbf)
14. INSTALL STEERING WHEEL PAD
(See page SR±16)
15. CHECK FRONT WHEEL ALIGNMENT
(See page SA±4)