display TOYOTA CAMRY 2000 Service Repair Manual

CAMRY ± NEW FEATURES
172CM05
: Wood-grain 32
INTERIOR
A clock with an outside temperature gauge has been provided on the models with manual air conditioning.
Pressing the mode switch changes the display to show the clock, outside air temperature in Fahrenheit,
outside air temperature in Centigrade, and back to the clock.
The models with the fully automatic control type air conditioning are provided with an outside temperature
gauge on the heater control panel.
Wood-grain panels have been adopted in the interior of the XLE grade model.

SUB OXYGEN SENSOR
SUB OXYGEN SENSOR INSPECTION
INSPECT SUB OXYGEN SENSOR
HINT: Inspect only when code No. 27 is displayed.
(a) Cancel the diagnostic trouble code. (See page EG1±299)
(b) Warm up the engine until it reaches normal operating
temperature.
(c) M/T:
Drive for 5 minutes or more at a speed less than 80
km/h (50 mph) in 4th or 5th gear.
A/T:
Drive for 5 minutes or more at a speed less than 80
km/h (50 mph) in ªDº position.
(d) Following the conditions in step (c), fully depress on
the accelerator pedal for 2 seconds or more.
(e) Stop the vehicle and turn the ignition switch OFF.
(f) Carry out steps (b), (c) and (d) again to test accelera±
tion. If code No.27 appears again, check the sub oxygen
sensor circuit. If the circuit is normal, replace the sub
oxygen sensor.
± 5S±FE ENGINEMFI/SFI SYSTEMEG1±233

HOW TO PROCEED WITH TROUBLESHOOTING
The Engine Control System broadly consists of the sensors, Engine Control Module (ECM) and actuators.
The ECM receives signals from various sensors, judges the operating conditions and determines the
optimum injection duration, timing, ignition timing and idle speed.
In general, the Engine Control System is considered to be a very intricate system to troubleshoot. But, the
fact is that if you proceed to inspect the circuit one by one following the procedures directed in this manu-
al, troubleshooting of this system is not complex.
This section explains the most ideal method of troubleshooting and tells how to carry out the necessary
repairs.
1. CUSTOMER PROBLEM ANALYSIS
Using the customer problem analysis check sheet for reference, ask the customer in as much details
as possible about the problem.
2. CHECK AND CLEAR DIAGNOSTIC TROUBLE CODE (PRECHECK)
Before confirming the problem symptom, first check the diagnostic trouble code and make a note of
any malfunction code which is output, then clear the code.
HINT: Output of the malfunction code indicates that there is a malfunction in the circuit indicated.
However, it does not indicate whether the malfunction is still occurring or occurred in the past and
returned to normal. In order to determine this, the problem sym toms should be confirmed in step 4
first and the diagnostic trouble code be rechecked in step [6].
Accordingly, if troubleshooting is begun based on the malfunction code only in diagnostic trouble
code check in step [2], it could result in a misdiagnosis, leading to troubleshooting of circuits which
are normal and making it more difficult to locate the cause of the problem.
3. SETTING THE TEST MODE DIAGNOSIS, [4] PROBLEM SYMPTOM CONFIRMATION,
[5] SYMPTOM SIMULATION
In order to find out the trouble more quickly, set the diagnosis check in test mode and with higher
sensing ability of the ECM, confirm the problem symptoms. If the trouble does not reappear, use the
symptom simulation method to make sure the trouble is reproduced.
6. DIAGNOSTIC TROUBLE CODE CHECK IN TEST MODE
Check the diagnostic trouble code in test mode. If the malfunction code is output, proceed to step. If the
normal code is output, proceed to step [7].
7. BASIC INSPECTION
Carry out basic inspection such as the spark check and fuel pressure check, etc.
8. DIAGNOSTIC TROUBLE CODE CHART
If the malfunction code is displayed, proceed to inspect the circuit indicated by the chart for each
code.
9. MATRIX CHART OF PROBLEM SYMPTOMS
If the normal code is displayed in the diagnosis in test mode, perform troubleshooting according to
the inspection order in the Matrix Chart of Problem Symptoms.
10. PARTS INSPECTION
When the Matrix Chart of Problem Symptoms instructs to check the parts, proceed to parts inspection
section included in this manual.
11. CIRCUIT INSPECTION
Determine if the malfunction is the sensor, actuator, wire harness, connector or the ECM.
± 5S±FE ENGINEHOW TO PROCEED WITH TROUBLESHOOTINGEG1±292

Diagnosis Inspection (Normal Mode)
MALFUNCTION INDICATOR LAMP CHECK
1. The Malfunction indicator lamp will come on when the
ignition switch is turned ON and the engine is not run±
ning.
HINT: If the malfunction indicator lamp does not light
up, proceed to troubleshooting of the combination meter
(See page BE±64).
2. When the engine is started, the malfunction indicator
lamp should go off.
If the light remains on, the diagnosis system has detected
a malfunction or abnormality in the system.
DIAGNOSTIC TROUBLE CODE CHECK
1. Turn ignition switch on.
2. Using SST, connect terminals between TE1 and E1 of
data link connector 1 or 2.
SST 09843±18020
As an example, the blinking patterns for codes;normal,
12 and 31 are as shown on the illustration.
4. Check the details of the malfunction using the diagnostic
trouble code table on page EG1±300.
5. After completing the check, disconnect terminals TE1
and E1, and turn off the display.
HINT: I n the event of 2 or more malfunction codes,
indication will begin from the smaller numbered code
and continue in order to the larger.3. Read the diagnostic trouble code from malfunction indi±
cator lamp.
HINT: If a diagnostic trouble code is not output, check
the TE1 terminal circuit (See page EG1±430).
± 5S±FE ENGINEDIAGNOSIS SYSTEMEG1±297

Diagnosis Inspection (Test Mode)
Compared to the normal mode, the test mode has high sens±
ing ability to detect malfunctions.
It can also detect malfunctions in the starter signal circuit, the
IDL contact signal of the throttle position sensor, air condi±
tioning signal and Park/Neutral Position switch signal.
Furthermore, the same diagnostic items which are detected in
the normal mode can also be detected in the test mode.
DIAGNOSTIC TROUBLE CODE CHECK
1. Initial conditions.
(a) Battery voltage 11 V or more.
(b) Throttle valve fully closed.
(c) Transmission in neutral position.
(d) Air conditioning switched off.
2. Turn ignition switch off.
3. Using SST, connect terminals TE2 and E1 of data link
connector 1 or 2.
SST 09843±18020
4. Turn ignition switch on.
HINT:
wTo confirm that the test mode is operating, check that
the malfunction indicator lamp flashes when the igni±
tion switch is turned to ON.
wIf the malfunction indicator lamp does not flash, pro±
ceed to troubleshooting of the TE2 terminal circuit on
page EG1±430.
5. Start the engine.
6. Simulate the conditions of the malfunction described by
the customer.
7. After the road test, using SST, connect terminals TE1 and
E1 of data link connector 1 or 2.
SST 09843±18020
8. Read the diagnostic trouble code on malfunction indica±
tor lamp on the combination meter (See page EG1±297).
9. After completing the check, disconnect terminals TE1,
TE2 and E1, and turn off the display.
HINT:
wThe test mode will not start if terminals TE2 and E1 are
connected after the ignition switch is turned on.
wWhen vehicle speed is 3 mph (5 km/h) or below,
diagnostic trouble code ª42º (Vehicle speed signal) is
output, but this is not abnormal.
wWhen the engine is not cranked, diagnostic trouble
code ª43º (Starter signal) output, but this is not ab±
normal.
wWhen the automatic transmission shift lever is in the
ªDº, ª2º, ªLº or ªRº shift position, or when the air
conditioning is on or when the accelerator pedal is
depressed, code ª51º (Switch condition signal) is
output, but this is not abnormal.
± 5S±FE ENGINE DIAGNOSIS SYSTEMEG1±298

If a malfunction code is displayed during the diagnostic trouble code check in test mode, check the circuit
for that code listed in the table below (Proceed to the page given for that circuit).
wOpen or short in IGF or IGT circuit from igniter to ECM
wIgniter
wECM wOpen or short in NE, G circuit
wDistributor
wOpen or short in STA circuit
9 ECM
wOpen or short in NE circuit
wDistributor
wECM
Malfunction
Indicator
Lamp*

*
,*: See page EG1±306Normal
Mode Trouble Area
Memory*
Test
ModeSee page
EG1±351EG1±339
wECM
E G ±343 EG1±336
EG1±344 N.A.
N.A.N.A.
N.A. N.A.
N.A.N.A.
± 5S±FE ENGINEDIAGNOSTIC TROUBLE CODE CHARTEG1±301

*1; ªONº displayed in the diagnosis mode column indicates that the Malfunction Indicator Lamp is lighted up when a
malfunction is detected. ªOFFº indicates that the ªCHECKº does not light up during malfunction diagnosis, even if a
malfunction is detected. ªN.A.º indicates that the item is not included in malfunction diagnosis.
*2; ªOº in the memory column indicates that a diagnostic trouble code is recorded in the ECM memory when a malfunction
occurs. ªXº indicates that a diagnostic trouble code is not recorded in the ECM memory even if a malfunction occurs.
Accordingly, output of diagnostic results in normal or test mode is performed with the IG switch ON.
*3; Only for California specification vehicles.
*4; Only vehicles with A/T.EGR gas temp. is 70C (158F) or below for 50 sec. under
conditions (a) and (b).
(2 trip detection logic)*
(a) Engine coolant temp.: 80C (176F) or more.
(b) EGR operation possible (Ex. A/T in 3rd speed (5th for
M/T), 55 ± 60 mph (88 ± 96 km/h), Flat road).
(1) 3 sec. or more after engine starts with closed throttle position
switch OFF (IDL).
(2) * Park/Neutral switch OFF (PNP).
(Shift position in ªRº, ªDº, ª2º, or ªLº positions).
(3) A/C switch ON. Open or short in knock sensor circuit with engine speed
between 1,200 rpm and 6,000 rpm.Diagnostic trouble Code
Detecting Condition
Switch Condition
SignalNo starter signal to ECM.
Knock Sensor
Signal
EG R System
Malfunction Number of
MIL Blinks
Starter Signal DTC
No.Circuit
± 5S±FE ENGINEDIAGNOSTIC TROUBLE CODE CHARTEG1±306

BASIC INSPECTION
When the normal code is displayed in the diagnostic trouble code check, troubleshooting should be
performed in the order for all possible circuits to be considered as the causes of the problems.
In many cases, by carrying out the basic engine check shown in the following flow chart, the location
causing the problem can be found quickly and efficiently. Therefore, use of this check is essential in en-
gine troubleshooting.
Remove air filter.
Visually check that the air filter is not excessively
damaged or oily.
If necessary, clean the air filter with compressed
air. First blow from inside thoroughly, then blow
off outside of the air filter.
Is battery positive voltage 11 V or more when engine is stopped?
Proceed to matrix chart of problem
symptoms on page EG1±327.
Is engine cranked ?
Does engine start
Charge or replace battery.
Check air filter.
Repair or replace. Go to step
Go to step
YESYES
YES
± 5S±FE ENGINEBASIC INSPECTIONEG1±310

REFERENCE VALUE OF ECM DATA
*1: If the engine coolant temp, sensor circuit is open or shorted, the ECM assumes an engine coolant temp, value of 80
C (176
F).
*2: When feedback control is forbidden, 0 V is displayed,
*3: A/T only.Closed throttle position
Wide open throttle
From closed throttle position to wide open throttle
When shifting from ªPº or ªNº position into a position
other than ªPº or ªNºEngine idling at normal operating temp.
increase engine loadEngine cold to hot
Engine idling at normal operating temp.
RPM stable at 2,500 rpm with normal operating temp.
PRM stable at 2,500 rpm with normal operating temp.RPM kept stable (Comparison with tachometer)
During driving (Comparison with speedometer)Below 5

Above 70

Gradually increases Approx. 180 ~ 280 mm Hg
Gradually increases
Engine idling at normal operating temp.Engine idling at normal operating temp.Gradually decreases
Approx. 2 ~ 5 msecs
REFERENCE VALUE
Engine at normal operating temp. 75 ± 95
C (185 ± 203
F) *1
Closed throttle position
RICH LEAN is repeated Increase engine speed
No large differences Inspection condition
Gradually increases
No great changes
2.50+ 1.25 V *2
During cranking
PNP SIGNAL *3A/C switch ON ENGINE SPEEDReference value
TARGET A/F LVEHICLE SPD
A/F FB LEFT
A/C SIGNALSTA SIGNAL
CTP SIGNAL30~60% INJECTOR
THROTTLEIAC DUTYIGNITION
G EAR MAPItem
OxLECT
HINT: ECM data can be monitored by TOYOTA hand±held
tester.
1. Hook up the TOYOTA hand±held tester to the DLC2.
2. Monitor ECM data by following the prompts on the tester
screen.
Please refer to the TOYOTA hand±held tester operator's
manual for further details.
± 5S±FE ENGINEREFERENCE VALUE OF ECM DATAEG1±326

Check for open and short in harness and
connector between manifold absolute pressure
sensor and ECM.
Check and replace manifold absolute pressure
sensor.When diagnostic trouble code 31 is
displayed, check and replace ECM.
Repair or replace harness or
connector.
DIAGNOSTIC CHART
Check voltage of terminal PIM.Check voltage of terminal VC. Check and replace ECM.
DIA RAMWIRING DIAGRAM
± 5S±FE ENGINECIRCUIT INSPECTIONEG1±373