engine TOYOTA CAMRY HV 2012 Workshop Manual

384
4-3. Do-it-yourself maintenance
Checking and replacing fuses
If any of the electrical components do not operate, a fuse may have
blown. If this happens, check and replace the fuses as necessary.
Turn the “POWER” switch off.
Open the fuse box cover.
Engine compartment (type A fuse box) Push the tabs in and lift the lid
off.
Engine compartment (type B fuse box) Push the tabs in and lift the lid
off.
Under the instrument panel Remove the lid.STEP1
STEP2

386 4-3. Do-it-yourself maintenance
Fuse layout and amperage ratings■ Engine compartment (type A fuse box)
Fuse block
Ty p e C Normal fuse
Blown fuse
Contact your Toyota dealer.

390 4-3. Do-it-yourself maintenance
■Engine compartment (type B fuse box)
FuseAmpereCircuit
1 PM IGCT 7.5 A Hybrid system, electronic con-
trolled transmission
2 BATT VL SSR 10 A Hybrid system
3 INV 7.5 A Hybrid system
4 DC/DC IGCT 10 A Hybrid system
5 INV W/PMP
RLY 7.5 A Hybrid system
6 BATT FAN 7.5 A Battery cooling fan
7 INV W/PMP 15 A Hybrid system
8 IGCT-MAIN 25 A DC/DC IGCT, INV, BATT VL SSR,
PM IGCT, INV W/PMP RLY, BATT
FA N

412
5-1. Essential information
If you think something is wrong
If you notice any of the following symptoms, your vehicle probably
needs adjustment or repair. Contact your Toyota dealer as soon as
possible.
■ Visible symptoms
●Fluid leaks under the vehicle
(Water dripping from the air cond itioning after use is normal.)
● Flat-looking tires or uneven tire wear
● The rightmost segment of the engine coolant temperature dis-
play flashes
■ Audible symptoms
●Changes in exhaust sound
● Excessive tire squeal when cornering
● Strange noises related to the suspension system
● Pinging or other noises related to the hybrid system
■ Operational symptoms
●Engine missing, stumbling or running roughly
● Appreciable loss of power
● Vehicle pulls heavily to one side when braking
● Vehicle pulls heavily to one side when driving on a level road
● Loss of brake effectiveness, s pongy feeling, pedal almost
touches the floor

414 5-2. Steps to take in an emergency
Stop the vehicle immediately.The following warning indicates the possibility of damage to the vehi-
cle that may lead to an accident. Immediately stop the vehicle in a
safe place and contact your Toyota dealer.
Have the vehicle inspected by your Toyota dealer immediately.Failing to investigate the cause of the following warnings may lead to
the system operating abnormally and possibly cause an accident.
Have the vehicle inspected by your Toyota dealer immediately.
Warning lightWarning light/Details
Charging system warning light Indicates a malfunction in the vehicle’s charging system.
Low engine oil pressure warning light Indicates that the engine oil pressure is too low.
High engine coolant temper ature warning light (the
rightmost segment of the engine coolant temperature
display flashes) Indicates that the engine is almost overheating. ( P. 465)
Warning lightWarning light/Details
(U.S.A.)
(Canada) Malfunction indicator lamp
Indicates a malfunction in:
• The hybrid system;
• The electronic engine control system; or
• The electronic throttle control system; or
• The hybrid transmission control system.
SRS warning light
Indicates a malfunction in:
• The SRS airbag system; or
• The front passenger occupant classification system; or
• The seat belt pretensioner system.

5
When trouble arises
439
5-2. Steps to take in an emergency

Power was
turned off due to
the automatic
power off func-
tion.Next time when
starting the
hybrid system,
increase the
engine speed
slightly and
maintain that
level for approx-
imately 5 min-
utes to recharge
the 12-volt-bat-
tery.
Once
The electronic
key has a low
battery.Replace the
electronic key
battery.
(
P. 382)
Interior
buzzerExterior
buzzerWarning messageDetailsCorrection
procedure

462 5-2. Steps to take in an emergency
■Starting the hybrid system when the 12-volt battery is discharged
The hybrid system cannot be started by push-starting.
■ To prevent 12-volt battery discharge
●Turn off the headlights and the audio system while the hybrid system is
off.
● Turn off any unnecessary electrical components when the vehicle is run-
ning at a low speed for an extended period, such as in heavy traffic.
■ When the 12-volt battery is removed or discharged
The hybrid system may not start. ( P. 362)
Start the engine of the second vehicle. Increase the gaso-
line engine speed slightly and maintain at that level for
approximately 5 minutes to recharge the 12-volt battery of
your vehicle.
Open and close any of the doors with the “POWER” switch
OFF.
Maintain the engine speed of the second vehicle and turn
the “POWER” switch to ON mode, then start the hybrid sys-
tem.
Make sure the “READY” indicator comes on. If the indicator
does not come on, contact your Toyota dealer.
Once the hybrid system has started, remove the jumper
cables in the exact reverse or der from which they were con-
nected.
Once the hybrid system starts, have the vehicle checked at your
Toyota dealer as soon as possible.STEP3
STEP4
STEP5
STEP6
STEP7

5
When trouble arises
465
5-2. Steps to take in an emergency
If your vehicle overheats
Correction procedures■ If the rightmost segment of th e engine coolant temperature
display are flashing
Stop the vehicle in a safe place and turn off the air condition-
ing system.
Check to see if steam is coming out from the engine area.
If you see steam: Stop the hybrid system. Carefully lift the hood after the
steam subsides and then restart the hybrid system.
If you do not see steam: Leave the hybrid system operating and carefully lift the
hood.
Check to see if the cooling fans are operating.
If the fans are operating: Wait until the rightmost segm ent of the engine coolant tem-
perature display stops flashing and returns to normal dis-
play. Then stop the hybrid system.
If the fans are not operating: Stop the hybrid system immediately and call your Toyota
dealer.
The following may indicate that your vehicle is overheating:
●The rightmost segment of the engine coolant temperature dis-
play is flashing:
The engine may be overheating.
● “HYBRID SYSTEM OVERHEAT” is shown on the multi-informa-
tion display:
The electric motor or power control unit may be overheating.
Follow the correction procedure as described below.
STEP1
STEP2
STEP3

466 5-2. Steps to take in an emergency
After the hybrid system has
cooled down sufficiently, check
the engine coolant level and
inspect the radiator core (radia-
tor) for any leaks.
Add engine coolant if necessary.
Water can be used in an emer-
gency if engine coolant is unavail-
able.
( P. 477)
Have the vehicle inspected at the nearest Toyota dealer as soon as
possible.
■ If “HYBRID SYSTEM OVERHEAT” is shown on the multi-infor-
mation display
Stop the vehicle in a safe place and turn off the air condition-
ing system.
Leave the hybrid system operating and carefully lift the hood.
Check if the cooling fans are operating.
If the fans are operating: Wait until the “HYBRID SYSTEM OVERHEAT” message
disappears and then stop the hybrid system.
If the message does not disapp ear, call your Toyota dealer.
If the fans are not operating: Stop the hybrid system immediately and call your Toyota
dealer.
STEP4
STEP5
STEP1
STEP2
STEP3

5
When trouble arises
467
5-2. Steps to take in an emergency
After the hybrid system has
cooled down, check the power
control unit coolant level and
inspect the cooling system for
leaks.
Add power control unit coolant if
necessary.
Water can be used in an emer-
gency if power control unit cool-
ant is unavailable. (

P. 477)
Have the vehicle inspected at the nearest Toyota dealer as soon as
possible.
STEP4
STEP5
■Overheating
The following symptoms may occur when your vehicle is overheating:
●Hybrid system output decreases.
● Steam comes out from the engine area.
● “HYBRID SYSTEM OVERHEAT” is shown on the multi-information dis-
play.