automatic transmission fluid TOYOTA CAMRY V20 1986 Service Information

ABBREVIATIONS USED IN THIS MANUAL
A/T ATM Automatic Transmission
ATF Automatic Transmission Fluid
B
0 Overdrive Brake
B
1 Second Coast Brake
B
2 Second Brake
B
3 First and Reverse Brake
C
0 Overdrive Clutch
C
1 Forward Clutch
C
2 Direct Clutch
D Disc
D/F Differential
LH Left
MP Multipurpose
O/D Overdrive
P Plate
RH Right
SSM Special Service Materials
SST Special Service Tools
IN-6- INTRODUCTIONAbbreviations Used in This Manual

COMPONENT PARTS
General Notes
The instructions here are organized so that you work on only one component group at a time.
This will help avoid confusion from similar-looking parts of different subassemblies being on
your workbench at the same time.
The component groups are inspected and repaired from the converter housing side.
As much as possible, complete the inspection, repair and assembly before proceeding to the
next component group. If a component group can not be assembled because parts are being or-
dered, be sure to keep all parts of that group in a separate container while proceeding with disas-
sembly, inspection, repair and assembly of other component groups.
Recommended fluid for the automatic transaxle: A540E ATF DEXRON
II
A540H ATF Type T or equivalent
Recommended oil for the transfer: Transaxle oil E50, API GL5, SAE 75W-90 or equivalent
GENERAL CLEANING NOTES:
1. All disassembled parts should be washed clean, with any fluid passages and holes blown
through with compressed air.
2. When using compressed air to dry parts, always aim away from yourself to prevent acciden-
tally spraying automatic transaxle fluid or kerosene in your face.
3. The recommended automatic transaxle fluid or kerosene should be used for cleaning.
PARTS ARRANGEMENT:
1. After cleaning, the parts should be arranged in proper order to allow efficient inspection,
repairs, and reassembly.
2. When disassembling a valve body, be sure to keep each valve together with the corre-
sponding spring.
3. New brakes and clutches that are to be used for replacement must be soaked in transaxle
fluid for at least fifteen minutes before assembly.
GENERAL ASSEMBLY:
1. All oil seal rings, clutch discs, clutch plates, rotating parts, and sliding surfaces should be
coated with transmission fluid prior to reassembly.
2. All gaskets and rubber O-rings should be replaced.
3. Make sure that the ends of a snap ring are not aligned with one of the cutouts and are
installed in the groove correctly.
4. If a worn bushing is to be replaced, the subassembly containing that bushing must be re-
placed.
5. Check thrust bearings and races for wear or damage. Replace if necessary.
6. Use petroleum jelly to keep parts in place.
- AUTOMATIC TRANSAXLEComponent Parts (General Notes)AT-39

A140L Automatic Transaxle
CONSTRUCTION AND OPERATION
The A140L automatic transaxle can be roughly divided into the automatic transmission section and the
differential section. The automatic transmission section is composed of the torque converter, planetary
gear unit and the hydraulic control system.
OPERATION
The pump impeller is rotated by the engine, which
causes a flow in the ATF inside the torque converter.
The flow of ATF caused by the pump impeller strikes
the turbine runner, providing a force to rotate the tur-
bine runner, and transmits torque to the input shaft.
The flow of ATF which has hit the turbine runner re-
bounds and tries to flow in the direction opposite to
the direction of rotation of the pump impeller, but the
stator returns the flow the original direction of rotation.
So the ATF
becomes a force which supports the pump impeller
and increases torque.
HINT: Although the stator is immobilized by the one-
way clutch, should the one±way clutch become de-
fective the stator will be rotated by the flow of ATF,
the flow of
ATF will not be reversed, torque will not be increased
and the problem of inadequate acceleration will occur.
The lock±up clutch is pushed against the front cover
by fluid pressure so that the engine revolutions are
directly transmitted to the input shaft without the me-
dium of the
AT F.
1. Torque Converter
CONSTRUCTION
The torque converter is composed of the pump impeller
which is rotated by the engine, the turbine runner and
lock±up clutch which are fixed to the transmission input
shaft, and the stator which is attached to the stator
shaft via the one±way clutch.
The torque converter is filled with ATF.
± AUTOMATIC TRANSAXLEDescription (A140L and A140E)AT±5

Preliminary Check
11. CHECK FLUID LEVEL
HINT: The vehicle must have been driven so that the
engine and transmission are at normal operating tem-
perature. (fluid temperature: 158 ± 176
°F or 70 ±80°C)
(a) Park the vehicle on a level surface, set the parking
brake.
(b) With the engine idling, shift the shift lever into all posi-
tions from P to L position and return to P position.
HINT: Depress the brake pedal.
(a) Pull out the transaxle dipstick and wipe it clean.
(b) Push it back fully into the tube.
(c) Pull it out and check that the fluid level is in the HOT
range. If the level is at the low side of the hot range,
add fluid.
Fluid type: ATF DEXRON) II
NOTICE: Do not overfill.
2. CHECK FLUID CONDITION
If the fluid smells burnt or is black, replace it
3. REPLACE ATF
NOTICE: Do not overfill.
(a) Remove the drain plug and drain the fluid.
(b) Reinstall the drain plug securely.
(c) With the engine OFF, and new fluid through the dip
stick tube.
SST 09043±38100
Fluid: ATF DEXRON) II
Capacity:
Dry fill:
A140E 5.3 liters (5.6 US qts, 4.7 Imp. qts)
A140L 5.7 liters (6.0 U S qts, 5.0 Imp. qts)
Drain and refill (Reference):
140E, A140L 2.5 liters (2.6 US qts, 2.2 Imp. qts)
(d) Start the engine and shift the selector into all positions
from P through L and then shift into P.
(e) With the engine idling, check the fluid level. Add fluid
up to the ºCOOLº level on the dipstick.
(f) Check the fluid level with the normal fluid temperature
(158 ± 176
°F or 70 ± 80°C) and add as necessary.
NOTICE: Do not overfill.
± AUTOMATIC TRANSAXLETroubleshooting (Preliminary Check) (A140L and A140E)AT±21

Speedometer Driven Gear
REPLACEMENT OF SPEEDOMETER DRIVEN
GEAR OIL SEAL
1. REMOVE SPEEDOMETER DRIVEN GEAR OIL SEAL
Using SST, pull out the oil seal.
SST 09921±00010
ON±VEHICLE REPAIR
HINT: The components mentioned below can be replaced on the vehicle as they are without any
necessity removal of the transmission. For the respective operating procedures refer to the follow-
ing pages:
2. INSTALL SPEEDOMETER DRIVEN GEAR OIL SEAL
SST 09201±60011
Drive in depth: 19 mm (0.75 in.)
After installing governor bracket,
install transaxle protector an
d LH drive shaft. Using SST, remove the drain plug
and drain the fluid before
removing oil pan.
Before removing governor
bracket, remove transaxle
protector and± LH drive shaft.After installing oil pan, fill
transmission with ATF.
(See page AT±21)
Speedometer Driven
Gear Governor Valve
(A140L)AT±1 7 7
to
AT±180
Speed Sensor (A140E)
AT±1 80
and
AT±181 AT±51 and
AT±52 AT±61 to
AT±63
Throttle CableComponents
Valve BodyInstallation
See page See pageRemoval
Remarks Remarks
AT±50 AT±61AT±51
AT±50AT±52
AT±53
± AUTOMATIC TRANSAXLEOn±Vehicle Repair (A140L and A140E)AT±50

COMPONENT PARTS
General Notes
The instructions here are organized so that you work on only one component group at a time.
This will help avoid confusion from similar±looking parts of different subassemblies being on
your work bench at the same time.
The component groups are inspected and repaired from the converter housing side.
As much as possible, complete the inspection, repair and assembly before proceeding to the
next component group. If a component group can not be assembled because parts are being or-
dered, be sure tc keep all parts of that group in a separate container while proceeding with dis-
assembly, inspection, repair and assembly of other component groups.
Recommended fluid for the automatic transaxle is ATF type DEXRON) ll.
GENERAL CLEANING NOTES:
1. All disassembled parts should be washed clean with any fluid passages and holes blown trough wit com-
pressed air.
2. When using compressed air to dry parts, always aim away from yourself to prevent accidentally spraying,
automatic transmission fluid or kerosene in your face.
3. The recommended automatic transaxle fluid or kerosene should be used for cleaning.
PARTS ARRANGEMENT:
1. After cleaning, the parts should be arranged in proper order to allow efficient inspection, repairs, an(
reassembly.
2. When disassembling a valve body, be sure to keep each valve together with the corresponding spring
3. New brakes and clutches that are to be used for replacement must be soaked in transaxle fluid for a least
fifteen minutes before assembly.
GENERAL ASSEMBLY:
1. All oil seal rings, clutch discs, clutch plates, rotating parts, and sliding surfaces should be coated with
transmission fluid prior to reassembly.
2. All gaskets and rubber O±rings should be replaced.
3. Make sure that the ends of a snap ring are not aligned with one of the cutouts and are installed in the
groove correctly.
4. If a worn bushing is to be replaced, the subassembly containing that bushing must be replaced.
5. Check thrust bearings and races for wear or damage. Replace if necessary.
6. Use petroleum jelly to keep parts in place.
± AUTOMATIC TRANSAXLEComponent Parts (General Notes) (A140L and A140E)AT±78

COMPONENT PARTS
General Notes
The instructions here are organized so that you work on only one component group at a time.
This will help avoid confusion from similar±looking parts of different subassemblies being on your
workbench at the same time.
The component groups are inspected and repaired from the converter housing side.
As much as possible, complete the inspection, repair and assembly before proceeding to the next
component group. If a component group can not be assembled because parts are being ordered,
be sure to
keep all parts of that group in a separate container while proceeding with disassembly, inspection,
repair and assembly of other component groups.
Recommended fluid for the automatic transaxle: A540E ATF DEXRON
II
A540H ATF Type T or equivalent
Recommended oil for the transfer: Transaxle oil E50, API GL5, SAE 75W±90 or equivalent
GENERAL CLEANING NOTES:
1. All disassembled parts should be washed clean, with any fluid passages and holes blown through with
compressed air.
2. When using compressed air to dry parts, always aim away from yourself to prevent accidentally spraying
automatic transaxle fluid or kerosene in your face.
3. The recommended automatic transaxle fluid or kerosene should be used for cleaning.
PARTS ARRANGEMENT:
1. After cleaning, the parts should be arranged in proper order to allow efficient inspection, repairs, and reas-
sembly.
2. When disassembling a valve body, be sure to keep each valve together with the corresponding spring.
3. New brakes and clutches that are to be used for replacement must be soaked in transaxle fluid for at least
fifteen minutes before assembly.
GENERAL ASSEMBLY:
1. All oil seal rings, clutch discs, clutch plates, rotating parts, and sliding surfaces should be coated with
transmission fluid prior to reassembly.
2. All gaskets and rubber O±rings should be replaced.
3. Make sure that the ends of a snap ring are not aligned with one of the cutouts and are installed in the
groove correctly.
4. If a worn bushing is to be replaced, the subassembly containing that bushing must be replaced.
5. Check thrust bearings and races for wear or damage. Replace if necessary.
6. Use petroleum jelly to keep parts in place.
± AUTOMATIC TRANSAXLEComponent Parts (General Notes) (A540E and A540H)AT±262

The cooling system is composed of the water jacket (inside the cylinder block and cylinder head), radiator,
water pump, thermostat, electric fan, hoses and other components.
Coolant which is heated in the water jacket is pumped to the radiator, through which an electric fan blows air
to cool the coolant as it passes through. Coolant which has been cooled is then sent back to the engine by
the water pump, where it cools the engine.
The water jacket is a network of channels in the shell of the cylinder block and cylinder head through which
coolant passes. It is designed to provide adequate cooling of the cylinders and combustion chambers which
become heated during engine operation.
RADIATOR
The radiator performs the function of cooling the coolant which has passed through the water jacket and be-
come hot, and it is mounted in the front of the vehicle. The radiator consists of an upper tank and lower tank,
and a core which connects the two tanks. The upper tank contains the inlet for coolant from the water jacket
and the filler inlet. It also has a hose attached through which excess coolant or steam can flow. The lower
tank has an outlet and drain cock for the coolant. The core contains many tubes through which coolant flows
from the upper tank to the lower tank as well as cooling fins which radiate heat away from the coolant in the
tubes.
The air sucked through the radiator by the electric fan, as well as the wind generated by the vehicle's travel,
passes through the radiator, cooling the coolant. Models with automatic transmission include an automatic
transmission fluid cooler built into the lower tank of the radiator. A fan with an electric motor is mounted be-
hind the radiator to assist the flow of air through the radiator. The fan operates when the coolant tempera-
ture becomes high in order to prevent it from becoming too high.
RADIATOR CAP
The radiator cap is a pressure type cap which seals the radiator, resulting in pressurization of the radiator as
the coolant expands. The pressurization prevents the coolant from boiling even when the coolant tempera-
ture exceeds 100°C (212°F). A relief valve (pressurization valve) and a vacuum valve (negative pressure
valve) are built into the radiator cap. The relief valve opens and lets steam escape through the overflow pipe
when the pressure generated inside the cooling system exceeds the limit (coolant temperature: 110 ±
120°C, 230 ± 248°F, pressure; 0.3 ±1.0 kg/cm
2, 4.3 ±14.2 psi, 29.4 ± 98.1 kPa). The vacuum valve opens to
alleviate the vacuum which develops in the coolant system after the engine is stopped and the coolant tem-
perature drops.
The valves's opening allows the coolant in the reservoir tank to return to the cooling system.
RESERVOIR TANK
The reservoir tank is used to catch coolant which overflows the cooling system as a result of volumetric ex-
pansion when the coolant is heated. The coolant in the reservoir rank returns to the radiator when the cool-
ant temperature drops, thus keeping the radiator full at all times and avoiding needless coolant loss. Check
the reservoir tank level to find out if the coolant needs to be replenished.
WATER PUMP
The water pump is used for forced circulation of coolant through the cooling system. It is mounted on the
front of the cylinder block and driven by a timing belt.
THERMOSTAT
The thermostat has a wax type by±pass valve and is mounted in the water inlet housing. The thermostat in-
cludes a type of automatic valve operated by fluctuations in the coolant temperature. This valve closes when
the coolant temperature drops, preventing the circulation of coolant through the engine and thus permitting
the engine to warm up rapidly. The valve opens when the coolant temperature has risen, allowing the cir-
culation of coolant. Wax inside the thermostat expands when heated and contracts when cooled. Heating
the wax thus generates pressure which overpowers the force of the spring which keeps±the valve closed,
thus opening the valve. When the wax cools, its contraction causes the force of the spring to take effect
once more, closing the valve. The thermostat in this engine operates at a temperature of 82°C (180°F).
± COOLING SYSTEMDescriptionCO±3

INSTALLATION OF RADIATOR
1. INSTALL ELECTRIC COOLING FANS TO RADIATOR
2. INSTALL RADIATOR
Place the radiator in position, and install the two supports
with the two bolts.
HINT: After installation, check that the rubber cushion (A)
of the supports are not depressed.
3. (A/T)
CONNECT OIL COOLER HOSES
4. CONNECT COOLING FAN MOTOR CONNECTORS
5. CONNECT RADIATOR HOSES
6. CONNECT COOLANT RESERVOIR HOSE
7. INSTALL IGNITION COIL (2VZ±FE), IGNITER AND
BRACKET ASSEMBLY
8. INSTALL BATTERY
Connect the grand strap.
9. FILL WITH ENGINE COOLANT (See page CO±5)
10. START ENGINE AND CHECK FOR LEAKS
11. (A/T)
CHECK AUTOMATIC TRANSMISSION (A/T) FLUID
LEVEL
NOTICE: Do not overfill.
(d) Check for water leaks.
HINT: On radiators with resin tanks, there is a clearance
between the core plate and tank plate where a minute
amount of air will remain, giving the appearance of an
air leak when the radiator is submerged in water. There-
fore, before performing the water leak test, first switch
the radiator around in the water until all air bubbles dis-
appear.
7. PAINT TANK PLATE
HINT: If the water leak test checks out okay, allow the radia-
tor to completely dry and then paint the tank plate.
± COOLING SYSTEMRadiatorCO±20

ABBREVIATIONS USED IN THIS
MANUAL
A.B.S. Anti±Lock Brake System
A/C Air Conditioner
ALR Automatic Locking Retractor
Approx. Approximation
A/T, ATM Automatic Transaxle
ATF Automatic Transmission Fluid
B
0 Overdrive Brake
B
1 Second Coast Brake
B
2 Second Brake
B
3 First and Reverse Brake
BDC Bottom Dead Center
BTDC Before Top Dead Center
BVSV Bimetal Vacuum Switching Valve
C
0 Overdrive Clutch
C
1 Forward Clutch
C
2 Direct Clutch
CB Circuit Breaker
DP Dash Pot
CRS Child Restraint System
ECT Electronic Controlled Transaxle
ECU Electronic Controlled Unit
EFI Electronic Fuel Injection
E/G Engine
EGR Exhaust Gas Recirculation
ELR Emergency Locking Retractor
ESA Electronic Spark Advance
EVAP Evaporative (Emission Control)
EX Exhaust (manifold, valve)
Ex. Except
F
0 Overdrive One±Way Clutch
F
1 No. 1 One±Way Clutch
F
2 No. 2 One±Way Clutch
FIPG Formed in Place Gasket
FL Fusible Link
Fr Front
IG Ignition
IN Intake (manifold, valve)
ISC Idle Speed Control
LED Light Emitting Diode
LH Left±Hand
LSPV Load Sensing Proportioning Valve
Max. Maximum
Min. Minimum
MP Multipurpose
M/T, MTM Manual Transaxle
O/D, OD Overdrive
O/S Oversize
PCV Positive Crankcase Ventilation
PKB Parking Brake
± INTRODUCTIONAbbreviations Used in This ManualIN±28