engine TOYOTA CELICA 2002 T230 / 7.G Manual PDF

’02MY CELICA U (L/O 0108)
2192002 MY CELICA_U (OM20792U)
SPECIFICATIONS
Dimensions and weight220
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Engine 220
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Fuel 220
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Service specifications 221
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Tires 223
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Fuses 224
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SECTION 8

’02MY CELICA U (L/O 0108)
2202002 MY CELICA_U (OM20792U)
Overall length mm (in.) 4330 (170.5)
Overall width mm (in.) 1735 (68.3)
Overall height mm (in.) 1305 (51.8)
∗
Wheelbase mm (in.) 2600 (102.4)
Front tread mm (in.) 1490 (58.7)
Rear tread mm (in.) 1480 (58.3)
Vehicle capacity weight
(occupants + luggage)kg (lb.) 329 (725)
∗: Unladen vehicle Model:
1ZZFE and 2ZZGE
Type: 4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.): 1ZZFE engine 79.0  91.5 (3.11  3.60)
2ZZGE engine 82.0  85.0 (3.23  3.35)
Displacement, cm
3 (cu. in.):
1ZZFE engine 1794 (109.5)
2ZZGE engine 1796 (109.6) Fuel type:
1ZZFE engineUnleaded gasoline, Octane Rating 87
(Research Octane Number 91) or
higher
2ZZGE engine Select premium unleaded gasoline with
an Octane Rating of 91 (Research Oc-
tane Number 96) or higher for opti-
mum engine performance
Fuel tank capacity, L (gal., Imp. gal.): 55 (14.5, 12.1)
Dimensions and weight EngineFuel

’02MY CELICA U (L/O 0108)
2212002 MY CELICA_U (OM20792U)
ENGINE
Valve clearance (engine cold), mm (in.):1ZZFE engineIntake 0.15—0.25 (0.006—0.010)
Exhaust 0.25—0.35 (0.010—0.014)
2ZZGE engine (on a roller side) Intake 0.08—0.18 (0.003—0.007)
Exhaust 0.22—0.32 (0.009—0.013)
Spark plug type: 1ZZFE engineDENSO SK16R11
NGK IFR5A11
2ZZGE engine DENSO SK20R11
NGK IFR6A11
Spark plug gap, mm (in.): 1.1 (0.043) ENGINE LUBRICATION
Oil capacity (drain and ref
ill),
L (qt., Imp. qt.):
1ZZFE engineWith filter 3.7 (3.9, 3.3)
Without filter 3.5 (3.7, 3.1)
2ZZGE engine With filter 4.4 (4.8, 4.0)
Without filter 4.2 (4.6, 3.8)
Oil grade: API grade SJ “EnergyConserving”, SL
“EnergyConserving” or ILSAC multi-
grade engine oil is recommended.
Recommended oil viscosity (SAE):
5W-30 Preferred
Temperature range anticipated before
next oil change
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.): 1ZZFE engineManual transaxle 5.7 (6.0, 5.0)
Automatic transaxle 5.6 (5.9, 4.9)
2ZZGE engine Manual transaxle 5.9 (6.2, 5.2)
Automatic transaxle 5.8 (6.1, 5.1)
Coolant type: “TOYOTA Long Life Coolant” or equiva-
lent
With ethyleneglycol type coolant for a
proper corrosion protection of aluminum
components
Do not use alcohol type antifreeze or
plain water alone.
BATTERY
Open voltage
∗ at 20 °C (68 °F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max.
Service specifications

’02MY CELICA U (L/O 0108)
2222002 MY CELICA_U (OM20792U)
CLUTCH
Pedal free play, mm (in.):5—15 (0.2—0.6)
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.): 1ZZFE engine
1.9 (2.0, 1.7)
2ZZGE engine 2.3 (2.4 2.0)
Oil type: Gear oil API GL4 or GL5
Recommended oil viscosity: SAE 75W90
AUTOMATIC TRANSAXLE
Fluid capacity (drain and ref ill),
L (qt., Imp. qt.):
1ZZFE engineUp to 2.9 (3.1, 2.6)
2ZZGE engine Up to 4.0 (4.2, 3.5)
Fluid type: Automatic transmission fluid Type TIV
Change automatic transmission fluid only
as necessary. Generally, it is necessary to change auto-
matic transmission fluid only if your ve-
hicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or “Own-
er ’s Manual Supplement”. When changing
the automatic transmission fluid, use only
Toyota Genuine ATF Type TIV (ATF
JWS3309 or NWS6500) to aid in assuring
optimum transaxle performance.
Notice: Using automatic transmission
fluid other than Toyota Genuine ATF
Type TIV may cause deterioration in
shift quality, locking up of your trans-
mission accompanied by vibration, and
ultimately damage the automatic trans-
mission of your vehicle.
BRAKES
Minimum pedal clearance when depressed
with the force of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.):
85 (3.4)
Pedal free play, mm (in.): 1—6 (0.04—0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 7—8 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III

’02MY CELICA U (L/O 0108)
2232002 MY CELICA_U (OM20792U)
Tire size and pressure:
Except spare tireModel
Tire size
Tire pressure
kPa (kgf/cm2 or bar, psi)Wheel size
FrontRear
1ZZFE engine195/60R15 88H210 (2.1, 29)210 (2.1, 29)15 61/2JJ
P195/60R15 87H210 (2.1, 29)210 (2.1, 29)15 61/2JJ
2ZZGE engine
205/55R15 87V220 (2.2, 32)220 (2.2, 32)15 61/2JJ
P205/55R15 87V220 (2.2, 32)220 (2.2, 32)15 61/2JJ
205/50R16 87V220 (2.2, 32)220 (2.2, 32)16 61/2JJ
Spare tire
Tire sizeTire pressure kPa (kgf/cm2 or bar, psi)Wheel size
U.S.AT125/70D16 96M420 (4.2, 60)16 4T
CanadaSame as original tire
Wheel nut torque, N·m (kgf·m, ft·Ibf):
103 (10.5, 76)
NOTE: For a complete information on tires (e.g. replacing tires or replacing wheels), see “Checking tire pressure” through “Alum inum
wheel precautions” in Section 72.
Tires

’02MY CELICA U (L/O 0108)
2242002 MY CELICA_U (OM20792U)
Engine compartment
Fuses (type A)1. HEAD LH LWR 10 A: Lefthand head-
light (low beam)
2. ABS NO.2 25 A: Antilock brake sys-
tem
3. HEAD RH UPR 20 A: Righthand
headlight (high beam)
4. DRL NO.1 7.5 A: Daytime running light
system
5. HEAD RH LWR 10 A: Righthand
headlight (low beam)
6. HEAD LH UPR 10 A: Lefthand head-
light (high beam)
Engine compartment
7. IG2 15 A: Starting system, multiport
fuel injection system/sequential multi-
port fuel injection system
8. HAZ 10 A: Emergency flashers, turn
signal lights
9. ST 7.5 A: Starting system, multiport
fuel injection system/sequential multi-
port fuel injection system
10. AM2 7.5 A: Starting system
11. SPARE 10 A: Spare fuse
12. EFI NO.2 7.5 A: Multiport fuel injection
system/s equential multiport fuel injec-
tion system, emission control system
Instrument panel
13. EFI 15 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, “EFI NO.1” and “EFI NO.2”
fuses
14. SPARE 15 A: Spare fuse
15. EFI NO.1 7.5 A: Multiport fuel injection
system/s equential multiport fuel injec-
tion system
16. DCC 25 A: “RADIO”, “DOME”, “MPX
B” and “ECUB” fuses
17. SPARE 30 A: Spare fuse
18. HORN 10 A: Horn
19. ALTS 7.5 A: Charging system
Fuses

’02MY CELICA U (L/O 0108)
2002 MY CELICA_U (OM20792U)
Publication No. OM20792U
Part No. 01999-20792
Printed in Japan 01−0108 −00
C
(U)
Quick index
 If a service reminder indicator or warning buzzer comes on cxi . . . . . . . . .
 If your vehicle will not start ccxx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
.
 If your engine stalls while driving ccxxv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 If your vehicle overheats ccxxv
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. . .
 If you have a flat tire ccxxvii . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . .
 If your vehicle needs to be towed ccxli . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 Tips for driving during break −in period clxxxii . . . . . . . . . . . . . . . . . . . . . . . . . . .
 How to start the engine ccii . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . .
 General maintenance cclx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . .
 Complete index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas station information
Fuel type:
1ZZ −FE engine: UNLEADED gasoline, Octane Rating 87
(Research Octane Number 91) or higher
2ZZ −GE engine: Premium UNLEADED gasoline, Octane Rating 91
(Research Octane Number 96) or higher
See page clxxxii for detailed information.
Fuel tank capacity:
55 L (14.5 gal., 12.1 lmp. gal.)
Engine oil:
API grade SJ “Energy −Conserving”, SL “Energy −Conserving” or ILSAC
multigrade engine oil is recommended.
See page cclxxviii for detailed information.
Tire information: See pages cclxxxiii through ccxc.
Tire pressure: See page cccxxii.
U5

’02MY CELICA U (L/O 0108)
2002 MY CELICA_U (OM20792U)
Where to obtain the Repair Manual
The repair manual for CELICA, written in Eng-
lish, may be purchased as applicable from any
Toy ota dea l er.
Pub. Name: 2002 CELICA Repair Manual
Pub. No.: RM902U1 (Maintenance, Preparation, Service specifications and Diagnos-
tics)
RM902U2 (Engine, Chassis and Body)
Maintenance procedures for the engine,
chassis, body, electric al system, and more,
are clearly explained and illustrated.
Periodic maintenance and tuneup
Periodic maintenance and tuneup helps to pre-
vent small problems from growing into larger ones lat-
er on. The repair manual outlines exactly what main-
tenance is required and clearly explains how to do the
work yourself stepbystep.
Areas covered include such things as spark plug re-
placement, valve clearance adjustment and engine oil
and filter replacement.