TOYOTA COROLLA 2003 E120 / 9.G Owners Manual

’03 Corolla U (L/O 0201)
2272003 MY COROLLA_U (OM12744U)
1. Open the hood.LEFTHAND HEADLIGHT: Remove the
clip with a Phillipshead screwdriver
and move the air cleaner duct as
shown in the illustration.
Remove and install the clip as shown in
the following illustrations.Removing clip
Installing clip
Low beam
(outside) High beam
(inside)
2. Turn the bulb base counterclockwise
to the front of the vehicle as shown.
—Headlights

’03 Corolla U (L/O 0201)
2282003 MY COROLLA_U (OM12744U)
3. Unplug the connector while depress-ing the lock release.
If the connector is tight, wiggle it.4. Install a new bulb and connectorinto the mounting hole.
Aiming is not necessary after replacing
the bulb. When aiming adjustment is nec-
essary, contact your Toyota dealer.
—Parking/front side
marker/front turn signal lights

’03 Corolla U (L/O 0201)
2292003 MY COROLLA_U (OM12744U)
1. Loosen the retainer nut and take outthe beam unit.2. Unplug the connector while depress-ing on the tab.
If the connector is tight, wiggle it.3. Turn the cover counterclockwise and remove it.
—Front fog lights

’03 Corolla U (L/O 0201)
2302003 MY COROLLA_U (OM12744U)
4. Disconnect the cords.5. Release the bulb retaining springand remove the bulb. Install a new
bulb and the bulb retaining spring.
To install the bulb, align the cutouts of the
bulb with the protrusions of the mounting
hole.6. Connect the cords and install the cover by turning it clockwise. Then
plug in the connector.
7. Install the fog light and tighten the nut.

’03 Corolla U (L/O 0201)
2312003 MY COROLLA_U (OM12744U)
a: Rear side marker and stop/tail lights
b: Rear turn signal lightUse a flatbladed screwdriver or equiva-
lent.
—Rear side marker, stop/tail
and rear turn signal lights—Backup lights

’03 Corolla U (L/O 0201)
2322003 MY COROLLA_U (OM12744U)
If either of the license plate lights
burns out, contact your Toyota dealer.
NOTICE
Do not try to replace the license plate
light bulbs by yourself. You may dam-
age the vehicle.
—High mounted stoplight —License plate lights

’03 Corolla U (L/O 0201)
2332003 MY COROLLA_U (OM12744U)
SPECIFICATIONS
Dimensions and weight234
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. .
Engine 234
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . . . . . . . . . . . . .
Fuel 234
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . . . . . . . . . . . . . . . .
Service specifications 235
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . .
Tires 237
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . . . . . . . . . . . . . . .
Fuses 237
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . . . . . . . . . . . . . .
SECTION 8

’03 Corolla U (L/O 0201)
2342003 MY COROLLA_U (OM12744U)
mm (in.)
Overall length
4530 (178.3)
Overall width1700 (66.9)
Overall height∗1480 (58.3)
Wheelbase2600 (102.4)
Front tread1480 (58.3)
Rear tread1460 (57.5)
∗: Unladen vehicle
Vehicle capacity weight (occupants + lug-
gage), kg (lb.): 385 (850) Model:
1ZZFE
Type: 4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.): 79.0 91.5 (3.11 3.60)
Displacement, cm
3 (cu. in.):
1794 (109.5) Fuel type:
Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher
Fuel tank capacity, L (gal., Imp. gal.): 50 (13.2, 11.0)
Dimensions and weight EngineFuel

’03 Corolla U (L/O 0201)
2352003 MY COROLLA_U (OM12744U)
ENGINE
Valve clearance (engine cold), mm (in.):Intake 0.15—0.25 (0.006—0.010)
Exhaust 0.25—0.35 (0.010—0.014)
Spark plug type: DENSO SK16R11
NGK IFR5A11
Spark plug gap, mm(in.): 1.1 (0.043) ENGINE LUBRICATION
Oil capacity (drain and ref
ill),
L (qt., Imp. qt.):
With filter 3.7 (3.9, 3.3)
Without filter 3.5 (3.7, 3.1)
Oil grade: API grade SL “EnergyConserving” or
ILSAC multigrade engine oil is recom-
mended.
Recommended oil viscosity: SAE 5W30
Outside temperature
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):6.5 (6.9, 5.7)
Coolant type: “TOYOTA Long Life Coolant” or equiva-
lent
With ethyleneglycol type coolant for a
proper corrosion protection of aluminum
components
Do not use alcohol type antifreeze or
plain water alone.
BATTERY
Open voltage
∗ at 20 C (68 F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the
lights turned off.
Charging rates: 5 A max.
CLUTCH
Pedal free play, mm (in.): 5—15 (0.2—0.6)
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
Service specifications

’03 Corolla U (L/O 0201)
2362003 MY COROLLA_U (OM12744U)
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.):1.9 (2.0, 1.7)
Oil type: Gear oil API GL4 or GL5
Recommended oil viscosity: SAE 75W90
AUTOMATIC TRANSAXLE
Fluid capacity (drain and ref ill),
L (qt., Imp. qt.):
Up to 3.1 (3.3, 2.7)
Fluid type: Automatic transmission fluid Type TIV
Change automatic transmission fluid only
as necessary.
Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”. When
changing the automatic transmission fluid,
use only Toyota Genuine ATF Type TIV
(ATF JWS3309 or NWS6500) to aid in
assuring optimum transaxle performance. Notice: Using automatic transmission
fluid other than Toyota Genuine ATF
Type TIV may cause deterioration in
shift quality, locking up of your trans-
mission accompanied by vibration, and
ultimately damage the automatic trans-
mission of your vehicle.
BRAKES
Minimum pedal clearance when depressed
with the force of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.):
70 (2.8)
Pedal free play, mm (in.): 1—6 (0.04—0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 6—9 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3 STEERING
Wheel free play:
Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III