TOYOTA COROLLA 2005 E120 / 9.G Owners Manual

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2005 COROLLA from Sep. ’04 Prod. (OM12891U)
SPECIFICATIONS
Specifications
Dimensions and weights282
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Engine 282
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Fuel 283
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Service specifications 283
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Tires 286
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Fuses 286
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SECTION 8

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Model:1ZZ −FE and 2ZZ −GE
Type: 4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.): 1ZZ −FE engine
79.0  91.5 (3.11  3.60)
2ZZ −GE engine
82.0  85.0 (3.23  3.35)
Displacement, cm
3 (cu. in.):
1ZZ −FE engine 1794 (109.5)
2ZZ −GE engine 1796 (109.6)
Dimensions and weights
Overall length mm (in.)
Overall width mm (in.)
Overall height
∗mm (in.)
Wheelbase mm (in.)
Front tread mm (in.)
Rear tread mm (in.) 4530 (178.3)
1460 (57.5) 1480 (58.3)
2600 (102.4)
1480 (58.3) 1700 (66.9)
Vehicle capacity weight
(occupants + luggage) kg (lb.)
Towing capacity
(trailer weight + cargo weight) kg (lb.)
680 (1500) 385 (850)
∗: Unladen vehicle
Engine

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Fuel type:1ZZ −FE engine
Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or
higher
2ZZ −GE engine
Select premium unleaded gasoline with
an Octane Rating of 91 (Research Oc-
tane Number 96) or higher for opti-
mum engine performance
Fuel tank capacity, L (gal., Imp. gal.): 50 (13.2, 11.0) ENGINE
Valve clearance (engine cold), mm (in.):
1ZZ −FE engine
Intake 0.15—0.25 (0.006—0.010)
Exhaust 0.25—0.35 (0.010—0.014)
2ZZ −GE engine (on a roller side)
Intake 0.08—0.18 (0.003—0.007)
Exhaust 0.22—0.32 (0.009—0.013)
Spark plug type: 1ZZ −FE engine
DENSO SK16R11
NGK IFR5A11
2ZZ −GE engine
DENSO SK20R11
NGK IFR6A11
Spark plug gap, mm(in.): 1.1 (0.043) ENGINE LUBRICATION
Oil capacity (drain and refill),
L (qt., Imp. qt.):
1ZZ −FE engine
With filter 3.7 (3.9, 3.3)
Without filter 3.5 (3.7, 3.1)
2ZZ −GE engine
With filter 4.4 (4.8, 4.0)
Without filter 4.2 (4.6, 3.8)
“Toyota Genuine Motor Oil” is used in
your Toyota vehicle. Use Toyota approved
“Toyota Genuine Motor Oil” or equivalent
to satisfy the following grade and
viscosity.
Oil grade: API grade SL “Energy −Conserving” or
ILSAC multigrade engine oil is recom-
mended.
Fuel Service specifications

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Recommended oil viscosity: SAE 5W −30
Outside temperature
Please contact your Toyota dealer for fur-
ther details. COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
1ZZ −FE engine 6.5 (6.9, 5.7)
2ZZ −GE engine 6.7 (7.0, 5.9)
Coolant type:
“Toyota Super Long Life Coolant” is
used in your Toyota vehicle at factory
fill. In order to avoid technical problems,
only use “Toyota Super Long Life
Coolant” or similar high quality ethylene
glycol based non −silicate, non −amine,
non− nitrite, and non− borate coolant with
long− life hybrid organic acid technology.
(Coolant with long −life hybrid organic
acid technology is a combination of low
phosphates and organic acids.)
Do not use plain water alone.
Please contact your Toyota dealer for
further details. BATTERY
Open voltage
∗ at 20
C (68 F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes af- ter the key is removed with all the
lights turned off.
Charging rates: 5 A max.
CLUTCH
Pedal free play, mm (in.): 5—15 (0.2—0.6)
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.): 5−speed 1.9 (2.0, 1.7)
6 −speed 2.3 (2.4, 2.0)
Oil type: Gear oil API GL −4 or GL −5
Recommended oil viscosity: SAE 75W −90

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AUTOMATIC TRANSAXLE
Fluid capacity (drain and refill),
L (qt., Imp. qt.):Up to 3.0 (3.2, 2.6)
Fluid type: Toyota Genuine ATF Type T −IV
Change automatic transmission fluid only
as necessary.
Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”. When
changing the automatic transmission fluid,
use only “Toyota Genuine ATF Type T −IV”
(ATF JWS3309 or NWS6500) to aid in
assuring optimum transaxle performance.
Notice: Using automatic transmission
fluid other than “Toyota Genuine ATF
Type TIV” may cause deterioration in
shift quality, locking up of your trans-
mission accompanied by vibration, and
ultimately damage the automatic trans-
mission of your vehicle.
Please contact your Toyota dealer for fur-
ther details. BRAKES
Minimum pedal clearance when depressed
with the force of 294 N (30 kgf, 66 lbf)
with the engine running, mm (in.):
With anti −lock brake system 76 (2.99)
Without anti −lock brake system
78 (3.07)
Pedal free play, mm (in.): 1—6 (0.04—0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 1ZZ −FE engine 6—9 clicks
2ZZ −GE engine 5—8 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III

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Engine compartment
Tires
Ti r e siz e
P185/65R15 86S Front
P195/65R15 89S210 (2.1, 30)
210 (2.1, 30) Rear
210 (2.1, 30)
210 (2.1, 30) Wheel size
15 6 JJ
15 6 JJ
Compact spare tire kPa (kgf/cm
2 or bar, psi) Wheel size
T125/70R16 96M 420 (4.2, 60) 16  4T
W h eel nu t to rq u e, N·m (kg f· m, ft· l b f ) : 103 (10.5, 76)
NOTE: For a complete information on tires (e.g. replacing tires or replacing wheels), see “Checking tire inflation pressure” through “Aluminum
wheel precautions”, pages 261 through 268, in Section 7 −2.
Tire size and cold tire inflation pressure:
kPa (kgf/cm
2 or bar, psi)
195/55R16 87V 220 (2.2, 32) 220 (2.2, 32) 16 6 JJ
Fuses

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Instrument panel
Fuses (type A)1. FOG 15 A: Front fog lights
2. HEAD LH UPR 10 A: Left−hand head-
light (high beam)
3. HEAD RH UPR 10 A: Right−hand
headlight (high beam), high beam indi-
cator light
4. SPARE 30 A: Spare fuse
5. SPARE 15 A: Spare fuse
6. SPARE 10 A: Spare fuse
7. ETCS 10 A (1ZZFE engine): Electron-
ic throttle control system
8. AMP 30 A: Car audio system 9. MAIN 30 A:
Starting system, “AM2”
fuse
10. DOME 15 A: Car audio system, clock,
personal lights, interior light, trunk light,
open door warning light, wireless re-
mote control system
11. HORN 10 A: Horn
12. HAZARD 10 A: Emergency flashers ,
turn signal lights
13. EFI 20 A (1ZZFE engine) or EFI 15 A (2ZZGE engine): Multiport fuel in-
jection system/sequential multiport fuel
injection system, emission control sys-
tem, “EFI2” fuse
14. ALTS 5 A: Charging system
15. HEAD LH LWR 10 A: Left−hand head-
light (low beam)
16. HEAD RH LWR 10 A: Right−hand
headlight (low beam)
17. EFI2 15 A (1ZZFE engine): Multiport
fuel injection system/ sequential multi-
port fuel injection system, emission
control system
18. TAIL 15 A: Tail lights, license plate
lights, instrument panel lights , instru-
ment cluster lights
19. OBD 7.5 A: On−board diagnosis sys-
tem 20. P/W 30 A:
No circuit
21. WIPER 25 A: Windshield wipers
22. AM2 15 A: Charging system, multiport
fuel injection system/sequential multi-
port fuel injection system, starting sys-
tem, SRS airbag system
23. STOP 15 A: Stop lights, high mounted
stoplight, anti −lock brake system, shift
lock control system, multiport fuel in-
jection system/sequential multiport fuel
injection system, cruise control system
24. DOOR 25 A: Power door lock system
25. AM1 25 A: “CIG” fuse
26. ECUIG 10 A: Electric cooling fan,
anti −lock brake system, vehicle stability
control system, traction control system,
brake assist system, shift lock control
system, cruise control system
27. RR WIPER 15 A: No circuit
28. A/C 10 A: Air conditioning system
2

9. INV 15 A: No circuit
30. P/POINT 15 A: Power outlet (in the
rear console box)
31. ECUB 10 A: Daytime running light
system

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32. CIG 15 A: Power outlet (on the instru-
ment panel) or cigarette lighter, car au-
dio system, clock, power rear view mir-
ror control, shift lock control system
33. GAUGE 10 A: Gauges and meters, air
conditioning system, daytime running
light system, charging system, auto
anti −glare inside rear view mirror, pow-
er windows, cruise control system, rear
window defogger, back −up lights, front
passenger ’s seat belt reminder light
34. WASHER 15 A: Windshield washer
35. MHTR/DEF IUP 10 A: Engine control
system
Fuses (type B)
36. ABS NO.1 30 A: Anti−lock brake sys-
tem, vehicle stability control system,
traction control system, brake assist
system
37. RDI FAN 30 A: Electric cooling fan
38. ABS NO.2 40 A (without vehicle sta- bility control system): Anti−lock brake
system
ABS NO.2 50 A (with vehicle stability
control system): Anti−lock brake sys-
tem, vehicle stability control system,
traction control system, brake assist
system 39. HEAD MAIN 40 A:
“HEAD LH UPR”,
“HEAD RH UPR”, “HEAD LH LWR” and
“HEAD RH LWR” fuses
40. AIR PUMP 50 A (2ZZGE engine): Emission control system
41. HTR 40 A: Air conditioning system
42. DEF 40 A: Rear window defogger,
“M −HTR/DEF I −UP” fuse
43. POWER 30 A: Power windows, electric
moon roof
Fuse (type C)
44. ALT 100 A: Charging system, “ABS
NO.1”, “ABS NO.2”, “RDI FAN”, “FOG”,
“HTR”, “AM1”, “POWER”, “DOOR”,
“ECU −B”, “TAIL”, “STOP”, “P/POINT”,
“INV” and “OBD” fuses

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REPORTING SAFETY DEFECTS FOR U.S.
OWNERS
Reporting safety defects for U.S. owners
Reporting safety defects for U.S. owners290
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SECTION 9

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If you believe that your vehicle
has a defect which could cause a
crash or could cause injury or
death, you should immediately in-
form the National Highway Traffic
Safety Administration (NHTSA) in
addition to notifying Toyota Motor
Sales, U.S.A., Inc.
(Toll−free: 1 −800 −331 −4331).
If NHTSA receives similar com-
plaints, it may open an investiga-
tion, and if it finds that a safety
defect exists in a group of ve-
hicles, it may order a recall and
remedy campaign. However,
NHTSA cannot become involved
in individual problems between
you, your dealer, or Toyota Motor
Sales, U.S.A., Inc. To contact NHTSA, you may ei-
ther call the Auto Safety Hotline
toll
−free at 1 −800 −424 −9393 (or
366 −0123 in Washington,D.C.
area) or write to: NHTSA, U.S.
Department of Transportation,
Washington,D.C. 20590. You can
also obtain other information about
motor vehicle safety from the Hot-
line.
Reporting safety defects for
U.S. owners