Page 23 TOYOTA DYNA 100/150 2012 (in English) Repair Manual

DO−IT−YOURSELF MAINTENANCE: Engine and Chassis203
Never use second−hand tires on your
To y o t a .
Using tires whose previous history is un-
known is a risk.
Toyota recommends all four tires, or at
least both front or rear tires be re-
placed at a time as a set.
See “If you have a flat tire” on page 157
in Section 4 for tire change procedure.
When a tire is replaced, the wheel
should always be balanced.
An unbalanced wheel may affect vehicle
handling and tire life. Wheels can get out
of balance with regular use and should
therefore be balanced occasionally.
When replacing a tubeless tire, the air
valve should also be replaced with a
new one.
With single rear tires
With double rear tires
To equalize tire wear and help extend
tire life, Toyota recommends that you
rotate your tires approximately every
10000 km (6000 miles). However, the
most appropriate timing for tire rotation
may vary according to your driving hab-
its and road surface conditions.
See “If you have a flat tire” on page 157
in Section 4 for tire change procedure.
When rotating tires, check for uneven
wear and damage. Abnormal wear is usu-
ally caused by incorrect tire pressure, im-
proper wheel alignment, out−of−balance
wheels, or severe braking.
Dyna100/150_EE
Rotating tires

206DO−IT−YOURSELF MAINTENANCE: Engine and Chassis
CAUTION
Observe the following instructions.
Otherwise, an accident may occur re-
sulting in death or serious injuries.
DDo not use wheels other than the
manufacturer ’s recommended size,
as this may cause dangerous han-
dling characteristics resulting in
loss of control.
DWhen installing the wheel nuts, be
sure to install them with the ta-
pered ends facing inward. See
“—Installing wheel” on page 167 in
Section 4.
Dyna100/150_EE

DO−IT−YOURSELF MAINTENANCE: Electrical components209
Te r m i n a l s
Ground
cable
Hold−down
clamp
On some models, before checking the
battery, remove the battery cover.
Check the battery for corroded or loose
terminal connections, cracks, or loose
hold−down clamp.
a. If the battery is corroded, wash it off
with a solution of warm water and bak-
ing soda. Coat the outside of the termi-
nals with grease to prevent further cor-
rosion.
b. If the terminal connections are loose,
tighten their clamp nuts—but do not
overtighten.
c. Tighten the hold−down clamp only
enough to keep the battery firmly in
place. Overtightening may damage the
battery case.
NOTICE
zBe sure the engine and all accesso-
ries are off before performing main-
tenance.
zWhen checking the battery, remove
the ground cable from the negative
terminal (“−” mark) first and rein-
stall it last.
zBe careful not to cause a short cir-
cuit with tools.
zTake care no solution gets into the
battery when washing it.
Upper line
Lower line
CHECKING BY FLUID LEVEL LINES
The fluid (electrolyte) level must be be-
tween the upper and lower lines.
When checking the fluid level, look at all
six cells, not just one or two.
If the level is lower than the lower line,
add distilled water. (See “ADDING
DISTILLED WATER” on page 210.)
Dyna100/150_EE
—Checking battery exterior —Checking battery fluid

DO−IT−YOURSELF MAINTENANCE: Electrical components211
Ty p e A
Good Blown
Ty p e B
Good Blown
Ty p e C
Good Blown
Instrument panel
If the headlights or other electrical
components do not work, check the
fuses. If any of the fuses are blown,
they must be replaced.
See “Fuse locations” on page 190 in Sec-
tion 7−1 for locations of the fuses.
Turn the engine switch and inoperative
component off. Pull the suspected fuse
straight out and check it.
Determine which fuse may be causing the
problem. The lid of the fuse box shows
the name of the circuit for each fuse. See
page 227 in Section 8 for the functions
controlled by each circuit.
Type A fuses can be pulled out by the
pull−out tool. The location of the pull−out
tool is shown in the illustration.
If you are not sure whether the fuse has
blown, try replacing the suspected fuse
with one that you know is good.
If the fuse has blown, push a new fuse
into the clip.
Only install a fuse with the amperage rat-
ing designated on the fuse box lid.
If you do not have a spare fuse, in an
emergency you can pull out the “CIG”,
“DOME” or “A/C” fuse, which may be dis-
pensable for normal driving, and use it if
its amperage rating is the same.
Dyna100/150_EE
Checking and replacing fuses

214DO−IT−YOURSELF MAINTENANCE: Electrical components
1. Single cab models: Tilt the cab. (See
“Tilt cab” on page 18 in Section 1−2
for details.)
Unplug the connector.
If the connector is tight, wiggle it.2. Remove the rubber cover.
Dyna100/150_EE
—Headlights

SPECIFICATIONS221
mm (in.)
Model


1Wheel baseFront treadRear tread
KDY221R−TBMDYW2300 (90.6)1435 (56.5)1365 (53.7)
KDY221R−TBMDYW32300 (90.6)1435 (56.5)1365 (53.7)
KDY221L−TBMDYW2300 (90.6)1435 (56.5)1365 (53.7)
KDY221L−TBMDYW32300 (90.6)1435 (56.5)1365 (53.7)
KDY231R−TBMGYW32545 (100.2)1435 (56.5)1500 (59.1)
KDY231L−TBMGYW32545 (100.2)1435 (56.5)1500 (59.1)
KDY231L−PBMEYW32545 (100.2)1435 (56.5)1500 (59.1)
KDY231L−PSMBYW2545 (100.2)1435 (56.5)1365 (53.7)
KDY231L−PSMBYW32545 (100.2)1435 (56.5)1365 (53.7)
KDY251R−TBMGYW33350 (131.9)1435 (56.5)1500 (59.1)
KDY251L−TBMGYW33350 (131.9)1435 (56.5)1500 (59.1)
KDY251L−PBMEYW33350 (131.9)1435 (56.5)1500 (59.1)
KDY261L−TBMGYW33750 (147.6)1435 (56.5)1500 (59.1)
KDY261L−PBMEYW33750 (147.6)1435 (56.5)1500 (59.1)


1: The model code appears on the manufacturer ’s plate or label with the heading “MOD-
EL”.
See “Your Toyota’s identification” on page 128 in Section 2 for the manufacturer ’s
plate or label location.


2: High roof models
Dyna100/150_EE

222SPECIFICATIONS
kg (lb.)
Model
Gross Vehicle
Mass(GVM)
Maximum Permissible Axle
Capacity (MPAC)
ModelMass (GVM)FrontRear
Dyna100
Single cab
3000 (6614)1800(3968)1800(3968)Dyna100

Double cab
3210 (7077)1800(3968)1800(3968)
Dyna 150
3500 (7716)1800 (3968)2550 (5622)
kg (lb.)
ModelDrawbarloadTowing capacityModelDrawbarloadWith brakeWithout brake
Dyna 100
110 (243)2000 (4409)750 (1653)
Dyna 150
115 (254)2200 (4850)750 (1653)

: See “Model code” on page vi in the beginning of this manual if you are not sure of
your vehicle model.
Dyna100/150_EE
Weights

SPECIFICATIONS223
Model:
1KD−FTV
Type:
4 cylinder in line, 4cycle, diesel (with
turbocharger)
Bore and stroke, mm (in.):
96.0×103.0 (3.78×4.06)
Displacement, cm
3(cu. in.):
2982 (182.0)Fuel type:
EU area:
Diesel fuel conforming to European
standard EN590
Except EU area:
Diesel fuel that contains 50 ppm or
less of sulfur and has a cetane num-
ber of 48 or higher
Fuel tank capacity, L (gal., Imp. gal.):
Model

Fuel tank capacity
KDY22160 (15.9, 13.2)
KDY231
KDY25180 (21.1, 17.6)
KDY261

: See “Model code” on page vi in the
beginning of this manual if you are not
sure of your vehicle model.
Dyna100/150_EE
Engine Fuel

SPECIFICATIONS225
MANUAL TRANSMISSION
Oil capacity, L (qt., Imp. qt.):
Dyna 100

2.6 (2.7, 2.3)
Dyna 150
2.4 (2.5, 2.1)
Oil type:
Gear oil API GL−4orGL−5
Recommended oil viscosity:
SAE 75W−90

: See “Model code” on page vi in the
beginning of this manual if you are not
sure of your vehicle model.
DIFFERENTIAL
Oil capacity, L (qt., Imp. qt.):
Dyna 100

2.30 (2.43, 2.02)
Dyna 150
3.45 (3.65, 3.04)
Your Toyota vehicle is filled with “Toyota
Genuine Differential Gear Oil” at the
factory. Toyota recommends the use of
approved “Toyota Genuine Motor Oil”.
Another motor oil of matching quality can
also be used.
Oil type:
Standard differential
Hypoid gear oil API GL−5
Limited slip differential
Hypoid gear oil LSD API GL−5
Recommended oil viscosity:
Above−18_C(0_F)
SAE 90
Below−18_C(0_F)
SAE 80W or 80W−90

: See “Model code” on page vi in the
beginning of this manual if you are not
sure of your vehicle model.
Please contact any authorized Toyota
dealer or repairer, or another duly quali-
fied and equipped professional, for further
details.CHASSIS LUBRICATION
Wheel bearings:
Lithium base wheel bearing grease,
NLGI No.2
Ball joints:
Molybdenum−disulfide lithium base chas-
sis grease, NLGI No.1 or No.2
Propeller shafts:
Lithium base chassis grease, NLGI No.2
BRAKES
Minimum pedal clearance when depressed
with the force of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.):
Dyna 100

59 (2.3)
Dyna 150
51 (2.0)
Pedal free play, mm (in.):
1—6 (0.04—0.24)
Parking brake adjustment when pulled with
the force of 245 N (25 kgf, 55 lbf):
Dyna 100

4—6 clicks
Dyna 150
6—8 clicks
Fluid type:
SAE J1703 or FMVSS No.116 DOT 3

: See “Model code” on page vi in the
beginning of this manual if you are not
sure of your vehicle model.
STEERING
Wheel free play:
Less than 40 mm (1.6 in.)
Power steering fluid type:
Automatic transmission fluid DEXRONrII
or III
Dyna100/150_EE

226SPECIFICATIONS
Tire size and cold tire inflation pressure:
Dyna 100


Tire sizeTire inflation pressure
kPa (kgf/cm2or bar, psi)
195/70R15C450 (4.50, 65)
Dyna 150

Tire sizeTire inflation pressure
kPa (kgf/cm2or bar, psi)
195/70R15CFrontRear195/70R15C450 (4.50, 65)350 (3.50, 51)
Wheel nut torque, N·m (kgf·m, ft·lbf):
Dyna 100

135 (13.8, 100)
Dyna 150
365 (37.2, 269)
NOTE: For a complete information on tires (e.g. replacing tires or replacing wheels), see
“Checking tire inflation pressure” through “Replacing wheels”, pages 201 through
205, in Section 7−2.

: See “Model code” on page vi in the beginning of this manual if you are not sure of
your vehicle model.
Dyna100/150_EE
Tires