TOYOTA ECHO 2004 1.G Owners Manual

2432004 ECHO from Aug. ’03 Prod. (OM52526U)
Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):
Intake 0.15—0.25 (0.006—0.010)
Exhaust 0.25—0.35 (0.010—0.014)
Spark plug type:
DENSO K16R−U
NGK BKR5EYA
Spark plug gap, mm(in.):
0.8 (0.031)
Drive belt tension measured with Boroughs
drive belt tension gauge No. BT−33−73F
(used belt), lbf:
Generator belt 10020
Power steering pump belt 6510
ENGINE LUBRICATION
Oil capacity (drain and refill), L (qt., Imp.
qt.):
With filter 3.7 (3.9, 3.3)
Without filter 3.4 (3.6, 3.0)
“Toyota Genuine Motor Oil” is filled in
your Toyota vehicle. Use Toyota approved
“Toyota Genuine Motor Oil” or equivalent
to satisfy the following grade and viscos-
ity.Oil grade:
API grade SL “Energy−Conserving” or
ILSAC multigrade engine oil
Please contact your Toyota dealer for fur-
ther details.
Recommended oil viscosity:
SAE 5W−30
OIL008
Outside temperature
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
Manual transmission 4.4 (4.7, 3.9)
Automatic transmission 4.3 (4.5, 3.8)
Coolant type:
“Toyota Super Long Life Coolant” is
filled in your Toyota vehicle at factory
fill. In order to avoid technical problems,
only use “Toyota Super Long Life Cool-
ant” or similar high quality ethylene gly-
col based non−silicate, non−amine, non−
nitrite, and non−borate coolant with
long−life hybrid organic acid technology.
Do not use plain water alone.
Please contact your Toyota dealer for
further details.
BATTERY
Open voltage
∗ at 20C (68F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max.

2442004 ECHO from Aug. ’03 Prod. (OM52526U)
CLUTCH
Pedal free play, mm (in.):
5—15 (0.2—0.6)
Fluid type:
SAE J1703 or FMVSS No. 116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.):
1.9 (2.0, 1.7)
Oil type:
Gear oil API GL−4 or GL−5
Recommended oil viscosity:
SAE 75W−90
AUTOMATIC TRANSAXLE
Fluid capacity (drain and refill),
L (qt., Imp. qt.):
2.9 (3.1, 2.6)
Fluid type:
Toyota Genuine ATF Type T−IV
Change automatic transmission fluid only
as necessary.Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”. When
changing the automatic transmission fluid,
use only “Toyota Genuine ATF Type T−IV”
(ATF JWS3309 or NWS6500) to aid in
assuring optimum transaxle performance.
Notice: Using automatic transmission
fluid other than “Toyota Genuine ATF
Type TIV” may cause deterioration in
shift quality, locking up of your trans-
mission accompanied by vibration, and
ultimately damage the automatic trans-
mission of your vehicle.BRAKES
Minimum pedal clearance when depressed
with the pressure of 490 N (50 kgf, 110
lbf) with the engine running, mm (in.):
55 (2.2)
Pedal free play, mm (in.):
1—6 (0.04—0.24)
Pad wear limit, mm (in.):
1.0 (0.04)
Lining wear limit, mm (in.):
1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf):
6—9 clicks
Fluid type:
SAE J1703 or FMVSS No. 116 DOT 3
STEERING
Wheel free play:
Less than 30 mm (1.2 in.)
Power steering fluid type:
Automatic transmission fluid DEXRONII
or III

2452004 ECHO from Aug. ’03 Prod. (OM52526U)
Tires
Tire size and pressure:
Except spare tire
kPa (kgf/cm
2 or bar, psi)
Ti r e siz e
FrontRearWheel size
P175/65R14 81S220 (2.2, 32)220 (2.2, 32)14 x 5 1/ 2J , 14 x 5 1/ 2J J
P185/60R15 84T220 (2.2, 32)220 (2.2, 32)15 x 5J
Spare tire
Ti r e siz e
Tire pressure kPa (kgf/cm2 or bar, psi)Wheel size
T115/70D14∗
1420 (4.2, 60)14 x 4T
T125/70D16∗
2420 (4.2, 60)16 x 4T
∗
1: With P175/65R14 81S tires∗
2: With P185/60R15 84T tires
Wheel nut torque, N·m (kgf·m, ft·Ibf):
103 (10.5, 76)
NOTE: For a complete information on tires (e.g. replacing tires or replacing wheels), see “Checking tire pressure”
through “Aluminum wheel precautions”, page 221 through 229 in Section 7−2.

2462004 ECHO from Aug. ’03 Prod. (OM52526U)
Fuses
SU81001a
Engine compartment
Fuses (type A)
1. P/POINT 15 A: No circuit
2. HLP RH/HLP LO RH 10 A: Right−
hand headlight
3. HLP LH/HLP LO LH 10 A: Left−
hand headlight
4. ST 30 A: Starter system
5. AM2 15 A: Starter system, SRS airbag
system, multiport fuel injection sys-
tem/sequential multiport fuel injection
system, discharge warning system
6. HORN 15 A: Horn
SU81002a
Instrument panel
7. EFI 15 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
8. DOME 15 A: Clock, radio, interior light,
gauges of meters, wireless remote con-
trol system
9. SPARE 15 A: Spare
10. SPARE 30 A: Spare
11. GAUGE 10 A: Back−up lights, charging
system, air conditioning system, power
window system, gauges of meters
12. ACC 15 A: Clock, radio, cigarette light-
er
13. A.C 7.5 A: Air conditioning system
SU81003a
Engine compartment
14. WIPER 20 A: Windshield wipers and
washer
15. ECUIG 7.5 A: Anti−lock brake system,
electric cooling fan
16. D/L 25 A: Power door lock system
17. ECUB 7.5 A: SRS airbag system
18. OBD 7.5 A: On−board diagnosis sys-
tem
19. TAIL 10 A: Tail lights, parking lights,
license plate lights, radio, illuminations
20. FOG 15 A: Front fog lights

2472004 ECHO from Aug. ’03 Prod. (OM52526U)
21. HAZ 10 A: Turn signal lights, emergen-
cy flashers
22. STOP 10 A: Stop lights, high mounted
stop light, anti−lock brake system, shift
lock system, multiport fuel injection
system/sequential multiport fuel injec-
tion system
Fuses (type B)
23. HTR SUB1 50 A: Air conditioning sys-
tem (PTC 1)
24. RDI 30 A: Electric cooling fan
25. AM1 40 A: “ACC”, “GAUGE”, “WIPER”,
and “ECU−IG” fuses
26. POWER 30 A: Power windows
27. HTR 40 A: Air conditioning system
28. DEF 30 A: Rear window defogger sys-
tem.
Fuses (type C)
29. MAIN 60 A: “EFI”, “DOME”, “HORN”,
“ST”, “AM2”, “H−LP LH”, and “H−LP
RH” fuse
30. ALT 100 or 120 A: “ECU−B”, “TAIL”,
“D/L”, “OBD”, “A.C”, “HTR”, “POWER”,
“STOP” and “FL DEF” fuses
31. ABS 60 A: Anti−lock brake system

2482004 ECHO from Aug. ’03 Prod. (OM52526U)

2492004 ECHO from Aug. ’03 Prod. (OM52526U)
REPORTING SAFETY DEFECTS FOR U.S.
OWNERS
Reporting safety defects for U.S. owners
Reporting safety defects for U.S. owners250 . . . . . . . . . . . . . . . . . . . . . .
SECTION 9

2502004 ECHO from Aug. ’03 Prod. (OM52526U)
If you believe that your vehicle
has a defect which could cause a
crash or could cause injury or
death, you should immediately in-
form the National Highway Traffic
Safety Administration (NHTSA) in
addition to notifying Toyota Motor
Sales, U.S.A., Inc.
(Toll−free: 1−800−331−4331).
If NHTSA receives similar com-
plaints, it may open an investiga-
tion, and if it finds that a safety
defect exists in a group of ve-
hicles, it may order a recall and
remedy campaign. However,
NHTSA cannot become involved
in individual problems between
you, your dealer, or Toyota Motor
Sales, U.S.A., Inc.To contact NHTSA, you may either
call the Auto Safety Hotline toll−
free at 1−800−424−9393 (or
366−0123 in Washington,D.C. area)
or write to: NHTSA, U.S.Depart-
ment of Transportation, Washing-
ton,D.C. 20590. You can also ob-
tain other information about motor
vehicle safety from the Hotline.
Reporting safety defects for
U.S. owners

2002MY ECHO U L/O0109
2004 ECHO from Aug. ’03 Prod. (OM52526U)
Publication No. OM52526U
Part No. 01999-52526
Printed in Japan 01−0308−00
(
Quick index
If a service reminder indicator or warning buzzer comes on 90. . . .
If your vehicle will not start 174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If your engine stalls while driving 177. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If your vehicle overheats 177. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If you have a flat tire 178. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If your vehicle needs to be towed 189. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tips for driving during break-in period 142. . . . . . . . . . . . . . . . . . . . . . . . .
How to start the engine 166. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General maintenance 203. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Complete index NO TAG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas station information
Fuel type:
UNLEADED gasoline, Octane Rating 87 (Research Octane Number 91)
or higher
See page 142 for detailed information.
Fuel tank capacity:
45 L (11.9 gal., 9.9 lmp.gal.)
Engine oil:
API grade SL “Energy−Conserving” or ILSAC
multigrade engine oil is recommended.
See page 216 for detailed information.
Automatic transmission fluid:
Toyota Genuine ATF Type T−IV
See page 244 for detailed information.
Tire information: See pages 221 through 229.
Tire pressure: See page 245.
U2
I

2002MY ECHO U L/O0109
2004 ECHO from Aug. ’03 Prod. (OM52526U)
You should know as much about the quality and
importance of proper maintenance of your new
vehicle as the people who built it.
The Toyota authorized Repair Manual
tells you how to maintain your vehicle and
enables you to correctly perform your own
maintenance.
The best way to keep your new vehicle in top
running order is to maintain it properly from
the moment you drive it off the showroom
floor.
The Toyota authorized Repair Manual is
packed with literally everything you need to
know to perform your own maintenance in
virtually every area of your new vehicle.