key TOYOTA HIGHLANDER 2001 Service Repair Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 2001, Model line: HIGHLANDER, Model: TOYOTA HIGHLANDER 2001Pages: 2572, PDF Size: 34.8 MB
Page 2554 of 2572
A32684
B11424
A94198
Timing Mark
Mark Link Timing MarkMark Link
- ENGINE MECHANICALPARTIAL ENGINE ASSY (2AZ-FE)
14-59
2552 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
NOTICE:
Tighten the bolts after deciding the position for the
thrust direction of the camshaft by the bearing cap
No. 2.
Install the camshaft with its timing mark of the cam-
shaft timing gear on top.
70. INSTALL OIL PUMP ASSY
(a) Install a new gasket and oil pump with the 3 bolts.
Torque: 19 NVm (194 kgfVcm, 14 ftVlbf)
71. INSTALL NO.2 CHAIN SUB-ASSY
(a) Set the crankshaft key into the left horizontal position.
(b) Turn the cutout of the drive shaft to the top.
(c) Align the mark links (yellow colored links) with the timing
marks of the sprocket as shown in the illustration.
(d) Insert the sprocket with chain to the crankshaft and oil
pump shaft.
(e) Temporarily tighten the oil pump driven sprocket with the
nut.
Page 2555 of 2572
A90851
Chain Tensioner Plate
Bolt
Spring
Groove
A52512
90
A36525
14-60
- ENGINE MECHANICALPARTIAL ENGINE ASSY (2AZ-FE)
2553 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
(f) Insert the damper spring into the adjusting hole, and
install the chain tensioner plate by the bolt.
Torque: 12 NVm (122 kgfVcm, 9.0 ftVlbf)
(g) Align the adjusting hole of the sprocket with the groove of
the oil pump.
(h) Put a bar (f 4 mm (0.16 in.)) into the adjusting hole of the
sprocket to temporarily lock the sprocket in position.
Install the nut.
Torque: 30 NVm (306 kgfVcm, 22 ftVlbf)
(i) Rotate the crankshaft clockwise 90, and align the crank-
shaft key with the top.
72. INSTALL CRANKSHAFT TIMING GEAR OR SPROCKET
73. INSTALL CHAIN VIBRATION DAMPER NO.1
(a) Install the chain vibration damper with the 2 bolts.
Torque: 9.0 NVm (92 kgfVcm, 80 in.Vlbf)
Page 2556 of 2572
Timing Marks
Timing Marks
A53018
A52505
Mark Link
Timing Mark
A52523
SST
A13337
- ENGINE MECHANICALPARTIAL ENGINE ASSY (2AZ-FE)
14-61
2554 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
74. INSTALL CHAIN SUB-ASSY
(a) Set the No. 1 cylinder to TDC/compression.
(1) Align the timing marks of the camshaft timing gear/
sprocket and bearing caps (No. 1 and No. 2).
(2) Using the crankshaft pulley bolt, turn the crankshaft
and set the set key on the crankshaft upward.
(b) Align the mark link (blue or orange colored link) with the
timing mark of the crankshaft timing sprocket.
(c) Using SST, tap in the sprocket.
SST 09309-37010
Page 2565 of 2572
730KG-01
73-16
- THEFT DETERRENT & DOOR LOCKENGINE IMMOBILIZER SYSTEM
3696 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
ENGINE IMMOBILIZER SYSTEM
REGISTRATION
1. DESCRIPTION OF CODE REGISTRATION
(a) When adding master keys and sub-keys (additional registration).
(1) Register the key code (immobilizer code) in the transponder key ECU.
Target ECUSee step
Transponder key ECU3
(b) When replacing the transponder key ECU (new registration).
(1) Register the key code (immobilizer code) in the transponder key ECU.
Target ECUSee step
Transponder key ECU2
(2) Register the ECU COMMUNICATION ID between the ECM and the transponder key ECU.
Target ECUSee step
ECM5
(c) When replacing the ECM.
(1) Register the ECU COMMUNICATION ID between the ECM and the transponder key ECU.
Target ECUSee step
Transponder key ECU5
Page 2566 of 2572
Registration begins.
END
START
Insert the key into the ignition key cylinder.
(The registration is completed approx. 1 second after the key is inserted.)
Remove the key.
Register another key?
NoYe s
BLINKING
(Until the first key is
inserted.)
OFF
(Approx. 1 second)
ON
(When the maximum
number of key codes
are registered, the
security indicator re-
mains OFF until the
last key registered is
removed. After it is
removed, the securi-
ty indicator starts
blinking.)
Security Indicator
Automatic Key Code Registration
(New Registration):
- THEFT DETERRENT & DOOR LOCKENGINE IMMOBILIZER SYSTEM
73-17
3697 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
2. KEY REGISTRATION IN AUTOMATIC REGISTRATION (NEW REGISTRATION)
(a) When an ignition key is inserted into the ignition cylinder, the key code (immobilizer code) registration
is automatic. In this mode, a maximum of 4 key codes for 3 master keys and 1 sub-key can be regis-
tered. Any order of registration for the master keys and sub-keys is fine because the transponder key
ECU can distinguish between different types of keys.
HINT:
When a new transponder key ECU is installed, key codes (immobilizer codes) must be registered with
ignition keys.
New transponder key ECUs are automatically set to automatic key code registration mode.
Page 2567 of 2572
1.8 sec. 0.2 sec.
0.25 sec.
0.5 sec. 0.25 sec.
Code 2-1
Code 2-21 sec. Security Indicator:
Normal
(Immobilizer system is
operating normally.)
ON
OFF
ON
OFF ON
OFF
0.25 sec.1 sec.
0.25 sec.
0.25 sec.1 sec.
0.25 sec.
Code 2-3ON
OFF
0.5 sec.
0.5 sec.
73-18
- THEFT DETERRENT & DOOR LOCKENGINE IMMOBILIZER SYSTEM
3698 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
HINT:
When no key is inserted in the ignition key cylinder in automatic key code registration mode, the securi-
ty indicator remains on.
When the immobilizer system is operating normally and the key is pulled out, the security indicator
blinks continuously.
If the key code registration has failed in automatic key code registration mode, code 2-1 will be output
from the security indicator. Trying to re-register an already registered key will cause code 2-2 to be
output when the key is inserted. If the number of registered key codes exceeds the limit, code 2-3 will
be output from the security indicator. The output details are shown below.
(b) Finish the automatic key code registration mode.
The automatic key code registration mode can be forced to end when at least 1 key code (immobiliser
code) for the master key has been registered.
(1) Turn the ignition switch ON and OFF 5 times within 10 seconds using the already registered mas-
ter key.
Page 2568 of 2572
- THEFT DETERRENT & DOOR LOCKENGINE IMMOBILIZER SYSTEM
73-19
3699 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
3. REGISTRATION OF ADDITIONAL KEY (ADDITIONAL REGISTRATION)
(a) Register an additional key by using the hand-held tester.
HINT:
A maximum of 5 master key codes and 3 sub-key codes can be registered.
Registration mode will end if each step is not completed within the specified time.
When the ignition cylinder or the key cylinder set is replaced, remove the transmitter module from the
original master key. Then install this transmitter module to a new key and use the new key as the master
key. If necessary, use this master key to register other keys.
NOTICE:
When the ignition key cylinder has been replaced, locking and unlocking doors is possible with the
new master key's transmitter module (taken from the original master key). However, the new master
key will not be able to lock and unlock doors through the door key cylinder. Keep the original master
key. If the new master key's transmitter module's battery fails, the original master key can be used
to lock and unlock doors through the door key cylinder.
Page 2569 of 2572
Remove the master key.
Insert the already registered master key in the ignition key cylinder and
turn the ignition switch ON.
1. Select HIGHLANDER from the menu.
2. Select IMMOBILISER.
3. Select ID UTILITY.
4. Select TRANSP CODE REG.
After the above operation, proceed to the next step according to the
prompts on the tester screen.
Insert the key to be registered in the ignition key cylinder.
After 60 seconds, the key is registered.
(The security indicator goes off.)
Within 120 seconds
Within 20 seconds
after the tester
instruction
Within 10 seconds
Hand-held tester operation:
END
START Additional Registration
Security Indicator
BLINKING
(Until the first
key is inserted.)
OFF
ON
BLINKING
OFF 73-20
- THEFT DETERRENT & DOOR LOCKENGINE IMMOBILIZER SYSTEM
3700 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
Page 2570 of 2572
- THEFT DETERRENT & DOOR LOCKENGINE IMMOBILIZER SYSTEM
73-21
3701 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
HINT:
A brief outline of procedures for key code registration is shown on the previous page. For more detailed
information, please refer to the hand-held tester screen's instructions.
When the immobilizer system is operating normally and the key is pulled out, the security indicator
blinks continuously.
If the key code registration has failed in automatic key code registration mode, code 2-1 will be output
from the security indicator. Trying to re-register an already registered key will cause code 2-2 to be
output when the key is inserted. If the number of registered key codes exceeds the limit, code 2-3 will
be output from the security indicator. The output details are shown in step 2 (new registration).
Page 2571 of 2572
Remove the master key.
Insert the already registered master key in the ignition key cylinder
and turn the ignition switch ON.
After the above operation, proceed to the next step in accordance
with the tester screen's instructions.
Within 120 seconds
Within 10 seconds
after the tester
indicates
Hand-held tester operation:
END
OFF
BLINKING ON for 1 second
then OFF
START
Erasing Key Code
Security Indicator
BLINKING
(Until the first
key is inserted.)
1. Select HIGHLANDER from the menu.
2. Select IMMOBILISER.
3. Select ID UTILITY.
4. Select TRANSP CODE ERS.
73-22
- THEFT DETERRENT & DOOR LOCKENGINE IMMOBILIZER SYSTEM
3702 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
4. ERASURE OF KEY CODE
(a) Erase key codes using the hand-held tester.
HINT:
All key codes are erased except for the master key, which is used for erasing the key codes.
In order to use a key whose code has been erased, a new key code must be registered.
Registration will be cancelled if each step is not completed within the specified time.
HINT:
A brief outline of procedures for key code registration is shown on this page. For more detailed informa-
tion, please refer to the hand-held tester screen's instructions.
When the immobilizer system is operating normally and the key is pulled out, the security indicator
blinks continuously.