TOYOTA HIGHLANDER 2001 Service Repair Manual

1 Reset the oil replacement reminder (“MAINT REQD”) light after replacing engine oil, if vehicle is equipped with this light.2 Perform these service items only if you drive primarily under the conditions indicated.3 See page 37 for details.4 Applies to Corolla Matrix 4WD and Sienna 4WD.
Maintenance Log: Cars
75,000 Miles or 90 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qClean cabin air filter (Camry)
qTighten drive shaft bolt (Corolla and Corolla Matrix)
qVisually inspect brake linings/drums and brake pads/discs
qInspect the following:__ Ball joints and dust covers
__ Brake lines and hoses
__ Drive belts
__ Drive shaft boots
__ Engine coolant
3
Note: Driving in heavy traffic, on dirt roads or in urban, dusty or desert areas may shorten
the life of the cabin air filter. Replacement may be needed if you notice reduced air flow
from the air conditioner and heater or if the windows fog easily when you use the "Fresh"
mode. Consult your dealer if any of these conditions occur.
Additional Maintenance Items for Special Operating Conditions2
Driving in desert or on dirt roads:
qInspect engine air filter
qTi ghten nuts and bolts on chassis
Driving while towing:
qReplace rear differential oil4
qR eplace transfer case oil4
qTi gh ten n uts and bolts on chassis
Dealer Service Verification:
Date:
Mileage:
13
__ Exhaust pipes and mountings
__ R ear differential oil4
__ Steering gear box
__ Steering linkage and boots
__ Transfer case oil
4

Maintenance Log: Cars
80,000 Miles or 96 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qReplace cabin air filter (Corolla and
Corolla Matrix, if equipped)
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots
qInspect engine air filter
qInspect steering linkage and boots
qTighten drive shaft bolt (Corolla and
Corolla Matrix)
qTi ghten nuts and bolts on chassis
Driving while towing:
qTighten nuts and bolts on chassis
85,000 Miles or 102 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots
qInspect engine air filter
qInspect steering linkage and boots
qTighten drive shaft bolt (Corolla and
Corolla Matrix)
qTighten nuts and bolts on chassis
Dr iv in g while towing:
qTighten nuts and bolts on chassis
Dealer Service Verification:
Date: Mileage:
Dealer Service Verification:
Date: Mileage:
14

Dealer Service Verification:
Date:
Mileage:
1 Reset the oil replacement reminder (“MAINT REQD”) light after replacing engine oil, if vehicle is equipped with this light.2 Perform these service items only if you drive primarily under the conditions indicated.3 Required under the terms of the Emission Control Warranty.4 Inspec tthic kness measurement and disc runout.5 Ex ce pt front differential of Corolla Matrix 4WD with manual transmission.6 See page 37 for details.7 Applies to Corolla Matrix 4WD and Sienna 4WD.8 Applies to Corolla Matrix 4WD, MR2 Spyder and Sienna 4WD.
Maintenance Log: Cars
90,000 Miles or 108 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qReplace cabin air filter (Camry and Camry Solara)
qReplace engine air filter
qReplace spark plugs (ECHO)3
qReplace timing belt (Camry with 1MZFE or 3MZFE, Camry Solara with
3MZFE, Sienna)
qTighten drive shaft bolt (Corolla and Corolla Matrix)
qInspect the following:__ Ball joints and dust covers
__ Brake lines and hoses
__ Brake linings/drums and brake pads/discs
4
__ Differential oil5
__ Drive belts
__ Drive shaft boots
__ Engine coolant
6
__ Exhaust pipes and mountings
Additional Maintenance Items for Special Operating Conditions2
Driving in desert or on dirt roads:
qTighten nuts and bolts on chassis
Driving while towing:
qReplace front differential oil (all models with manual transmission
except Corolla Matrix 4WD)
qReplace manual transmission oil
qReplace rear differential oil8
qReplace transfer case oil7
qTighten nuts and bolts on chassis
Dealer Service Verification:
Date:
M ileage:
__ Fuel lines and connections, fuel tank band
and fuel tank vapor vent system hoses
__ Fuel tank cap gasket
__ Radiator core and condenser
__ Steering gear box
__ Steering linkage and boots
__ Transfer case oil
7
__ Tran smis sion flu id oroil
15

Maintenance Log: Cars
95,000 Miles or 114 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots
qInspect engine air filter
qInspect steering linkage and boots
qTighten drive shaft bolt (Corolla and
Corolla Matrix)
qTighten nuts and bolts on chassis
Driving while towing:
qTi ghten nuts and bolts on chassis
100,000 Miles or 120 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qReplace cabin air filter (Corolla and
Corolla Matrix, if equipped)
qReplace engine coolant3
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots
qInspect engine air filter
qIn spec t steering linkage and boots
qTighten drive shaft bolt (Corolla and
Corolla Matrix)
qTighten nuts and bolts on chassis
Driving while towing:
qTigh ten n uts and bolts on c hassis
Dealer Service Verification:
Date: Mileage:
Dealer Service Verification:
Date: Mileage:
16

1 Reset the oil replacement reminder (“MAINT REQD”) light after replacing engine oil, if vehicle is equipped with this light.2 Perform these service items only if you drive primarily under the conditions indicated.3Initial replacement at 100,000 miles/120 months. Replace every 50,000 miles/60 months thereafter. See page 37
for additional information.
4 See page 37 for details.5 Applies to Corolla Matrix 4WD and Sienna 4WD.
Maintenance Log: Cars
105,000 Miles or 126 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qClean cabin air filter (Camry)
qTighten drive shaft bolt (Corolla and Corolla Matrix)
qVisually inspect brake linings/drums and brake pads/discs
qInspect the following:__ B all joints and dust covers
__ Brake lines and hoses
__ Drive belts
__ Dr ive shaft boots
__ Engine coolant
4
Note: Driving in heavy traffic, on dirt roads or in urban, dusty or desert areas may shorten
the life of the cabin air filter. Replacement may be needed if you notice reduced air flow
from the air conditioner and heater or if the windows fog easily when you use the "Fresh"
mode. Consult your dealer if any of these conditions occur.
Additional Maintenance Items for Special Operating Conditions2
Driving in desert or on dirt roads:
qIn spect engine air filter
qTigh ten n uts and bolts on chassis
Driving while towing:
qReplace rear differential oil5
qR epl ac e transfer case oil5
qTigh ten n uts and bolts on c hassis
Dea ler Service Verification:
Date:
M ilea ge:
17
__ Exhaust pipes and mountings
__ Rear differential oil5
__ Steering gear box
__ Steering linkage and boots
__ Transfer case oil
5

Maintenance Log: Cars
110,000 Miles or 132 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots
qInspect engine air filter
qInspect steering linkage and boots
qTighten drive shaft bolt (Corolla and
C orolla Matrix)
qTighten nuts and bolts on chassis
Dr iving while towing:
qTighten nuts and bolts on chassis
Dealer Service Verification:
Date: Mileage:
115,000 Miles or 138 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots
qInspect engine air filter
qInspect steering linkage and boots
qTighten drive shaft bolt (Corolla and
Corolla Matrix)
qTi ghten nuts and bolts on chassis
Driving while towing:
qTi ghten nuts and bolts on chassis
Dealer Service Verification:
Date: Mileage:
18

1 Reset the oil replacement reminder (“MAINT REQD”) light after replacing engine oil, if vehicle is equipped with this light.2 Per form these service items only if you drive primarily under the conditions indicated.3 Required under the terms of the Emission Control Warranty. Does not apply to Camry PZEV with 2AZFE in California,
New York, Massachusetts, Maine and Vermont. For this model, replacement interval is 150,000 miles.
4 Inspect thickness measurement and disc runout.5 Except front differential of Corolla Matrix 4WD with manual transmission.6 See page 37 for details.7 Applies to Corolla Matrix 4WD and Sienna 4WD.8 Applies to Corolla Matrix 4WD, MR2 Spyder and Sienna 4WD.
Maintenance Log: Cars
120,000 Miles or 144 Months
qReplace engine oil and oil filter1
qRotate tires (except MR2 Spyder)
qReplace cabin air filter (if equipped)
qReplace engine air filter
qReplace spark plugs3
qTighten drive shaft bolt (Corolla and Corolla Matrix)
qInspect the following:__ B all joints and dust covers
__ Brake lines and hoses
__ Brake linings/drums and brake pads/discs
4
__ Diff erential oil5
__ Drive belts
__ Drive shaft boots
__ Engine coolant
6
__ Engine valve clearance
__ Exhaust pipes and mountings
Additional Maintenance Items for Special Operating Conditions2
Driving in desert or on dirt roads:
qTighten nuts and bolts on chassis
Driving while towing:
qReplace front differential oil
qReplace rear differential oil8
qReplace transfer case oil7
qReplace transmission fluid or oil
qTighten nuts and bolts on chassis
Dealer Service Verification:
Date:
Mileage:
19
__ Fuel lines and connections, fuel tank band
and fuel tank vapor vent system hoses
__ Fuel tank cap gasket
__ Radiator core and condenser
__ Steering gear box
__ St eering linkage and boots
__ Transfer case oil
7
__ Transmission fluid or oil

1 Reset the oil replacement reminder (“MAINT REQD”) light after replacing engine oil, if vehicle is equipped with this light.2 Perform these service items only if you drive primarily under the conditions indicated.3Applies to Highlander, Land Cruiser, RAV4, 4WD Sequoia, 4WD Tacoma, 4WD Tundra and 4WD 4Runner.
Maintenance Log: SUVs and Trucks
5,000 Miles or 6 Months
qReplace engine oil and oil filter1
qRotate tires
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots3
qInspect engine air filter
qInspect steering linkage and boots
qLubricate propeller shaft4
qRetorque drive shaft bolt (4WD RAV4)
qRetorque propeller shaft bolt (all models
except Highlander and RAV4)
qTighten nuts and bolts on chassis
Driving on salted roads:
qLu br icat e pr opeller shaft4
qR etorque propeller shaft bolt (all models
except Highlander and RAV4)
Driving while towing:
qLubricate propeller shaft4
qRetorque propeller shaft bolt (all models
except Highlander and RAV4)
qTi gh ten nuts and bolts on chassis
10,000 Miles or 12 Months
qReplace engine oil and oil filter1
qRotate tires
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots3
qInspect engine air filter
qInspect steering linkage and boots
qLubricate propeller shaft4
qRetorque drive shaft bolt (4WD RAV4)
qRetorque propeller shaft bolt (all models
except Highlander and RAV4)
qTighten nuts and bolts on chassis
Driving on salted roads:
qLu br icat e pr opeller shaft4
qR etorque propeller shaft bolt (all models
except Highlander and RAV4)
Driving while towing:
qLubricate propeller shaft4
qRetorque propeller shaft bolt (all models
except Highlander and RAV4)
qTi gh ten nuts and bolts on chassis
Dealer Service Verification:
Date: Mileage:
Dealer Service Verification:
Date: Mileage:
20

4Applies to Land Cruiser, 4WD Sequoia, 4WD Tundra and 4WD 4Runner.5See page 37 for details.
Maintenance Log: SUVs and Trucks
15,000 Miles or 18 Months
qReplace engine oil and oil filter1
qRotate tires
qLubricate propeller shaft4
qRetorque drive shaft bolt (4WD RAV4)
qRetorque propeller shaft bolt (all models except Highlander and RAV4)
qVisually inspect brake linings/drums and brake pads/discs
qInspect the following:__ Ball joints and dust covers
__ Brake lines and hoses
__ Drive shaft boots
3
__ Engine coolant5
__ Exhaust pipes and mountings
__ Front differential oil (all 4WD exceptHighlander and RAV4)
Note: Driving in heavy traffic, on dirt roads or in urban, dusty or desert areas may shorten
the life of the cabin air filter. Replacement may be needed if you notice reduced air flow
from the air conditioner and heater or if the windows fog easily when you use the "Fresh"
mod e. C on sult you rdealer if any of these conditions occur.
Additional Maintenance Items for Special Operating Conditions2
Driving in desert or on dirt roads:
qInspect engine air filter
qTighten nuts and bolts on chassis
Driving while towing:
qReplace front differential oil (all 4WD except Highlander and RAV4)
qReplace rear differential oil, including limitedslip (all models except 2WD
Highlander, 2WD RAV4, Sequoia and nonlimitedslip Tundra)
qRepl ac e t ransfer case oil (4WD Highlander, 4WD RAV4)
qTi gh ten nuts and bolts on chassis
Dealer Service Verification:
Date:
Mileage:
21
__ Radiator core and condenser
__ Rear differential oil (all models except
2WD Highlander and 2WD RAV4)
__ Steering gear box
__ Steering linkage and boots
__ Transfer case oil (4WD Highlander, 4WD RA V4)

Maintenance Log: SUVs and Trucks
1 Reset the oil replacement reminder (“MAINT REQD”) light after replacing engine oil, if vehicle is equipped with this light.2 Perform these service items only if you drive primarily under the conditions indicated.3Applies to Highlander, Land Cruiser, RAV4, 4WD Sequoia, 4WD Tacoma, 4WD Tundra and 4WD 4Runner.4Applies to Land Cruiser, 4WD Sequoia, 4WD Tundra and 4WD 4Runner.5Applies to Land Cruiser, 4WD Tacoma, Tacoma PreRunner and Tundra.
20,000 Miles or 24 Months
qReplace engine oil and oil filter1
qRotate tires
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots3
qInspect engine air filter
qInspect steering linkage and boots
qLubricate propeller shaft4
qRetorque drive shaft bolt (4WD RAV4)
qRetorque propeller shaft bolt (all models
except Highlander and RAV4)
qTighten nuts and bolts on chassis
Driving on salted roads:
qLu br icat e pr opeller shaft4
qR etorque propeller shaft bolt (all models
except Highlander and RAV4)
Driving while towing:
qLubricate propeller shaft4
qRetorque propeller shaft bolt (all models
except Highlander and RAV4)
qTi gh ten nuts and bolts on chassis
25,000 Miles or 30 Months
qReplace engine oil and oil filter1
qRotate tires
qVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving in desert or on dirt roads:
qInspect ball joints and dust covers
qInspect drive shaft boots3
qInspect engine air filter
qInspect steering linkage and boots
qLubricate propeller shaft4
qRetorque drive shaft bolt (4WD RAV4)
qRetorque propeller shaft bolt (all models
except Highlander and RAV4)
qTighten nuts and bolts on chassis
Driving on salted roads:
qLu br icat e pr opeller shaft4
qR etorque propeller shaft bolt (all models
except Highlander and RAV4)
Driving while towing:
qLubricate propeller shaft4
qRetorque propeller shaft bolt (all models
except Highlander and RAV4)
qTi gh ten nuts and bolts on chassis
Dealer Service Verification:
Date: Mileage:
Dealer Service Verification:
Date: Mileage:
22