fluid TOYOTA HIGHLANDER HYBRID 2006 XU40 / 2.G User Guide

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2006 HIGHLANDER (Hybrid) from Mar. ’05 Prod. (OM48530U)
If you are a skilled do−it−yourself mechan-
ic, the Toyota service manuals are recom-
mended. Please be aware that do −it−your-
self maintenance can affect your warranty
coverage. See “Owner ’s Warranty Informa-
tion Booklet” or “Owner ’s Manual Supple-
ment” for the details. Listed below are the general maintenance
items that should be performed as fre-
quently as specified. In addition to check-
ing the items listed, if you notice any
unusual noise, smell or vibration, you
should investigate the cause or take your
vehicle to your Toyota dealer or a quali-
fied service shop immediately. It is recom-
mended that any problem you notice be
brought to the attention of your dealer or
the qualified service shop for their advice.
CAUTION
Make these checks only with ade-
quate ventilation if the hybrid system
is turned on.
IN THE ENGINE COMPARTMENT
Items listed below should be checked
from time to time, e.g. each time when
refueling.
Washer fluid
Make sure there is sufficient fluid in the
tank. See page 403 in Section 7
−3 for
additional information. Coolant level
Make sure the coolant level is between
the “FULL” and “LOW” lines on the see
−
through reservoir when the hybrid system
is cold. See page 388 in Section 7 −2 for
additional information.
Radiator, condenser and hoses
Check that the front of the radiator and
condenser are clean and not blocked with
leaves, dirt or insects. See page 390 in
Section 7 −2 for additional information.
Auxiliary battery electrolyte l evel
Your Toyota has a maintenance free bat-
tery. You do not have to add distilled wa-
ter. For longer life of the battery, however,
see page 400 for additional information.
Brake fluid level
Make sure the brake fluid level is correct.
See page 390 in Section 7 −2 for addition-
al information.
Engine oil level
Check the level on the dipstick with the
hybrid system turned off and the vehicle
parked on a level spot. See page 386 in
Section 7 −2 for additional information.
General maintenance

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Exhaust system
If you notice any change in the sound of
the exhaust or smell exhaust fumes, have
the cause located and corrected immedi-
ately. (See “Engine exhaust cautions” on
page 305 in Section 2.)
INSIDE THE VEHICLE
Items listed below should be checked
regularly, e.g. while performing periodic
services, cleaning the vehicle, etc.
Lights
Make sure the headlights, stop lights, tail
lights, turn signal lights, and other lights
are all working. Check headlight aim.
Service reminder indicators and warning
buzzers
Check that all service reminder indicators
and warning buzzers function properly.
Steering wheel
Check that it has the specified free play.
Be alert for changes in steering condition,
such as hard steering or strange noise. Seats
Check that all seat controls such as seat
adjusters, seatback recliner, etc. operate
smoothly and that all latches lock securely
in any position. Check that the head re-
straints move up and down smoothly and
that the locks hold securely in any latched
position. For folding
−down rear seatbacks,
check that the latches lock securely.
Seat belts
Check that the seat belt system such as
buckles, retractors and anchors operate
properly and smoothly. Make sure the belt
webbing is not cut, frayed, worn or dam-
aged.
Accelerator pedal
Check the pedal for smooth operation and
uneven pedal effort or catching.
Brake pedal
Check the pedal for smooth operation and
that the pedal has the proper clearance.
Check the brake booster function.
Brakes
In a safe place, check that the brakes do
not pull to one side when applied. Parking brake
Check that the pedal has the proper travel
and that, on a safe incline, your vehicle
is held securely with only the parking
brake applied.
Transmission “Park” mechanism
Check the lock release button of the se-
lector lever for proper and smooth opera-
tion. On a safe incline, check that your
vehicle is held securely with the selector
lever in “P” position and all brakes re-
leased.
OUTSIDE THE VEHICLE
Items listed below should be performed
from time to time, unless otherwise
specified.
Fluid leaks
Check underneath for leaking fuel, oil, wa-
ter or other fluid after the vehicle has
been parked for a while. If you smell fuel
fumes or notice any leak, have the cause
found and corrected immediately.
Doors and engine hood
Check that all side doors and back door
operate smoothly and all latches lock se-
curely. Make sure the engine hood sec-
ondary latch secures the hood from open-
ing when the primary latch is released.

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1. Windshield and rear window washer
fluid tank
2. Brake fluid reservoir
3. Engine oil level dipstick
4. Gasoline engine coolant reservoir
5. Engine oil filler cap
6. Inverter coolant reservoir
7. Fuse blocks
8. Gasoline engine coolant radiator
9. Condenser
10. Inverter coolant radiator
11. Electric cooling fans
12. Auxiliary battery
Engine compartment overview

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CAUTION
Never touch, remove or disassemble
high voltage parts and cables.
Touching, removing or disassem-
bling those parts and cables can
cause severe burns or electric
shock that may result in death or
serious injury. For the locations of
high voltage parts and cables, see
“—High voltage components” on
page 6 in Section 11.
When the hybrid system is on, keep
hands, clothing, and tools away
from the moving fan. (Removing
rings, watches, and ties is advis-
able.)
Right after driving, the engine
compartment—the engine, radiator,
exhaust manifold and spark plug
boots, etc.—will be hot. So be care-
ful not to touch them. Oil, fluids
and spark plugs may also be hot.
If the radiator is hot, do not remove
the radiator cap or loosen the drain
plugs to prevent burning yourself.
Do not leave anything that may
burn easily, such as paper or rags,
in the engine compartment.
Do not smoke, cause sparks or al-
low open flames around fuel or the
battery. Their fumes are flammable.
When the hybrid system is operat-
ing with the “READY” light on, the
engine may suddenly start in some
cases. When you inspect the engine
compartment, be sure to turn off
the hybrid system.
Do not get under your vehicle with
just the body jack supporting it. Al-
ways use automotive jack stands or
other solid supports.
Be sure that the ignition is off if
you work near the electric cooling
fans or radiator grille. With the
ignition on, the electric cooling fans
will automatically start to run if the
engine coolant temperature is high
and/or the air conditioning is on.
Use eye protection whenever you
work on or under your vehicle
where you may be exposed to flying
or falling material, fluid spray, etc.
Brake fluid can harm your hands or
eyes and damage painted surfaces.
If fluid gets on your hands or in
your eyes, flush the affected area
with clean water immediately. If you
still feel uncomfortable with your
hands or eyes, go to the doctor.
Used engine oil contains potentially
harmful contaminants which may
cause skin disorders such as in-
flammation or skin cancer, so care
should be taken to avoid prolonged
and repeated contact with it. To re-
move used engine oil from your
skin, wash thoroughly with soap
and water.
Do not leave used oil within the
reach of children.
Dispose of used oil and filter only
in a safe and acceptable manner.
Do not dispose of used oil and fil-
ter in household trash, in sewers or
onto the ground. Call your dealer or
a service station for information
concerning recycling or disposal.
Be extremely cautious when work-
ing on the auxiliary battery. It con-
tains poisonous and corrosive
sulfuric acid.

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Tools:
Funnel (only for adding coolant)
CHECKING BRAKE FLUID
Parts (if level is low):
SAE J1703 or FMVSS No.116 DOT 3
brake fluid
Tools:
Rag or paper towel
Funnel (only for adding fluid)
CHECKING AUXILIARY BATTERY
CONDITION
Tools:
Warm water
Baking soda
Grease
Conventional wrench
(for terminal clamp bolts)
CHECKING AND REPLACING FUSES
Parts (if replacement is necessary):
Fuse with same amperage rating as
original ADDING WASHER FLUID
Parts:
Water
Washer fluid containing antifreeze
(for winter use)
Tools:
Funnel
REPLACING LIGHT BULBS
Parts:
Bulb with same number and wattage
rating as original (See charts in
“Replacing light bulbs” on page 404 in
Section 7 −3.)
Tools:
Screwdriver

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DOITYOURSELF MAINTENANCE
Engine and Chassis
Checking the engine oil level 386
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the coolant level 388
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the radiators and condenser 390
. . . . . . . . . . . . . . . . . . . . . . . .
Checking brake fluid 390
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. . . .
Checking tire inflation pressure 391
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking and replacing tires 393
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotating tires 395
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. . . . . . . . . . .
Installing snow tires and chains 396
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing wheels 397
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. . . . . . .
Aluminum wheel precautions 398
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 7 2

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2006 HIGHLANDER (Hybrid) from Mar. ’05 Prod. (OM48530U)
If any of the above parts are extremely
dirty or you are not sure of their condi-
tion, take your vehicle to a Toyota dealer.
CAUTION
To prevent burning yourself, be care-
ful not to touch the radiator or con-
denser when they may be hot after
driving.
NOTICE
To prevent damage to the radiators
and condenser, do not perform the
work by yourself.To check the fluid level, simply look at
the seethrough reservoir. The level
should be between the “MAX” and
“MIN” lines on the reservoir.
It is normal for the brake fluid level to go
down slightly as the brake pads wear or
when the fluid level in the accumulator is
high.
If the level is low, take your vehicle to
a Toyota dealer as soon as possible. Do
not drive your vehicle if the red brake
system warning light is on. Call a
Toyota dealer for assistance. If the fluid level goes down soon after
your vehicle is serviced, it may indicate
a serious mechanical problem. Have
your vehicle checked by a Toyota deal-
er.
CAUTION
Brake fluid can harm your hands or
eyes. If fluid gets on your hands or
in your eyes, flush the affected area
with clean water immediately. If you
still feel uncomfortable with your
hands or eyes, go to the doctor.
NOTICE
If brake fluid is spilled on the vehicle,
be sure to wipe it off to prevent dam-
age to parts or paint.
Checking the radiators and
condenser
Checking brake fluid

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2006 HIGHLANDER (Hybrid) from Mar. ’05 Prod. (OM48530U)
DOITYOURSELF MAINTENANCE
Electrical components
Checking auxiliary battery condition 400
. . . . . . . . . . . . . . . . . . . . . . . . . .
Auxiliary battery recharging precautions 401
. . . . . . . . . . . . . . . . . . . . . .
Checking and replacing fuses 402
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adding washer fluid 403
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. . . . .
Replacing light bulbs 404
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . .
SECTION 7 3

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2006 HIGHLANDER (Hybrid) from Mar. ’05 Prod. (OM48530U)
Type A fuses can be pulled out by using
the pull−out tool. The location of the pull −
out tool is shown in the illustration.
If you are not sure whether the fuse has
blown, try replacing the suspected fuse
with one that you know is good.
If the fuse has blown, push a new fuse
into the clip.
Only install a fuse with the amperage rat-
ing designated on the fuse box lid.
If you do not have a spare fuse, in an
emergency you can pull out the “CRT” or
“CIG” fuse, which may be dispensable for
normal driving, and use it if its amperage
rating is the same.
If you cannot use one of the same amper-
age, use one that is lower, but as close
to the rating as possible. If the amperage
is lower than that specified, the fuse
might blow out again but this does not
indicate anything wrong. Be sure to get
the correct fuse as soon as possible and
return the substitute to its original clip.
It is a good idea to purchase a set of
spare fuses and keep them in your ve-
hicle for emergencies. If the new fuse immediately blows out,
there is a problem with the electrical sys-
tem. Have your Toyota dealer correct it as
soon as possible.
You should normalize the moon roof if it
does not operate automatically or the jam
protection function does not operate cor-
rectly after replacing blown fuses. To
normalize the moon roof, see “Electric
moon roof” on page 45 in Section 1
−2.
CAUTION
Never use a fuse with a higher am-
perage rating, or any other object, in
place of a fuse. This may cause ex-
tensive damage and possibly a fire.
If the washer does not work or the
“LOW WASHER FLUID” warning mes-
sage appears on the multiinformation
display, the washer tank may be empty.
Add washer fluid.
You may use plain water as washer fluid.
However, in cold areas where tempera-
tures range below the freezing point, use
washer fluid containing antifreeze. This
product is available at your Toyota dealer
and most auto parts stores. Follow the
manufacturer ’s directions for how much to
mix with water.
NOTICE
Do not use engine antifreeze or any
other substitute because it may dam-
age your vehicle’s paint.
Adding washer fluid

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AUXILIARY BATTERY
Open voltage
∗ at 20C (68 F):
12.6—12.8V Fully charged
12.2—12.4V Half charged
11.8—12.0V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max. FRONT TRANSAXLE
Fluid capacity, L (qt., Imp. qt.):
Without towing package
3.9 (4.1, 3.4)
With towing package 4.2 (4.4, 3.7)
Fluid type: Toyota Genuine ATF WS or equivalent
Change automatic transmission fluid only
as necessary.
Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”. When
changing the automatic transmission fluid,
use only “Toyota Genuine ATF WS” (ATF
JWS3324 or NWS9638) to aid in assuring
optimum transaxle performance.
Notice: Using transmission fluid other
than “Toyota Genuine ATF WS” may ul-
timately damage the transaxles of your
vehicle.
Please contact your Toyota dealer for fur-
ther details. REAR TRANSAXLE
(all wheel drive models)
Fluid capacity, L (qt., Imp. qt.):
2.0 (2.1, 1.8)
Fluid type: Toyota Genuine ATF WS or equivalent
Change automatic transmission fluid only
as necessary.
Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”. When
changing the automatic transmission fluid,
use only “Toyota Genuine ATF WS” (ATF
JWS3324 or NWS9638) to aid in assuring
optimum transaxle performance.
Notice: Using transmission fluid other
than “Toyota Genuine ATF WS” may ul-
timately damage the transaxles of your
vehicle.
Please contact your Toyota dealer for fur-
ther details.