TOYOTA HIGHLANDER HYBRID 2007 XU40 / 2.G Owners Manual

’07 HIGHLANDER HV_U (L/O 0608)
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2007 HIGHLANDER HV from July ’06 Prod. (OM48685U)
SPECIFICATIONS
Specifications
Dimensions and weights410
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Engine 410
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Fuel 411
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Traction motor 411
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Hybrid battery 411
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Service specifications 412
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Tires 415
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Fuses 416
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SECTION 8

’07 HIGHLANDER HV_U (L/O 0608)
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2007 HIGHLANDER HV from July ’06 Prod. (OM48685U)
Model:3MZ −FE
Type: 6 cylinder V type 4 cycle, gasoline
Bore and stroke, mm (in.): 92.0 83.0 (3.62 3.27)
Displacement, cm
3 (cu. in.):
3311 (202.1)
Dimensions and weights
Overall length mm (in.)
Overall width mm (in.)
Overall height
∗ 1mm (in.)
Wheelbase mm (in.)
Front tread mm (in.)
Rear tread mm (in.)
Vehicle capacity
weight (occupants
+ luggage) kg (lb.) Front wheel drive models All wheel drive models
4715 (185.6)
4715 (185.6)
1825 (71.9) 1825 (71.9)
1695 (66.7)
∗ 2
1730 (68.1)∗3
1750 (68.9)∗4
2715 (106.9) 2715 (106.9)
1575 (62.0) 1575 (62.0)
1565 (61.6) 1555 (61.2)
390 (860)
∗ 5
526 (1159)∗6390 (860)∗5
526 (1159)∗6
∗ 1
: Unladen vehicle∗2: Without roof rails∗3: With roof rails∗4: With roof luggage carrier∗5: Without third seat∗6: With third seat∗7: Without towing package∗8: With towing package 1690 (66.5)
∗
2
1725 (67.9)∗3
1745 (68.7)∗4
Towing capacity
(trailer weight +
cargo weight) kg (lb.) 905 (2000)∗
7
1588 (3500)∗8905 (2000)∗7
1588 (3500)∗8
Engine

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Fuel type:Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher
Fuel tank capacity, L (gal., Imp. gal.): 65 (17.2, 14.3) Type:
Permanent magnet synchronous motor
Maximum output: Front motor123 kW
Rear motor
∗
50 kW
Maximum torque: Front motor333 N·m (33.9 kgf·m, 245 ft·lbf)
Rear motor
∗
130 N·m (13.2 kgf·m, 95 ft·lbf)
∗: All wheel drive models only Type:
Nickel −Metal hydride battery
Voltage: 9.6 V/module
Capacity: 6.5 Ah (3HR)
Quantity: 30 modules
Overall voltage: 288 V
Fuel Traction motorHybrid battery

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2007 HIGHLANDER HV from July ’06 Prod. (OM48685U)
ENGINE
Valve clearance (engine cold), mm (in.):Intake 0.15—0.25 (0.006—0.010)
Exhaust 0.25—0.35 (0.010—0.014)
Spark plug type: DENSO SK20R11
NGK IFR6A11
Spark plug gap, mm(in.): 1.1 (0.043)
ENGINE LUBRICATION
Oil capacity (drain and ref ill), L (qt., Imp.
qt.): With filter 4.7 (5.0, 4.1)
Without filter 4.5 (4.8, 4.0)
“Toyota Genuine Motor Oil” is used in
your Toyota vehicle. Use Toyota approved
“Toyota Genuine Motor Oil” or equivalent
to satisfy the following grade and
viscosity.
Oil grade: ILSAC multigrade engine oil Recommended oil viscosity:
SAE 5W −30
Outside temperature
Please contact your Toyota dealer for fur-
ther details. COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
Gasoline engine coolantWith rear heater 11.6 (12.3, 10.2)
Without rear heater
10.3 (10.9, 9.0)
Inverter coolant 3.4 (3.6, 3.0)
Coolant type: “Toyota Super Long Life Coolant” is
used in your Toyota vehicle at factory
fill. In order to avoid technical problems,
only use “Toyota Super Long Life
Coolant” or similar high quality ethylene
glycol based non −silicate, non −amine,
non− nitrite, and non− borate coolant with
long− life hybrid organic acid technology.
(Coolant with long −life hybrid organic
acid technology is a combination of low
phosphates and organic acids.)
Do not use plain water alone.
Please contact your Toyota dealer for
further details.
Service specifications

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12 VOLT BATTERY
Open voltage
∗ at 20C (68 F):
12.6—12.8V Fully charged
12.2—12.4V Half charged
11.8—12.0V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max. FRONT TRANSAXLE
Fluid capacity, L (qt., Imp. qt.):
Without towing package
3.9 (4.1, 3.4)
With towing package 4.2 (4.4, 3.7)
Fluid type: Toyota Genuine ATF WS or equivalent
Change automatic transmission fluid only
as necessary.
Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”. When
changing the automatic transmission fluid,
use only “Toyota Genuine ATF WS” (ATF
JWS3324 or NWS9638) to aid in assuring
optimum transaxle performance.
Notice: Using transmission fluid other
than “Toyota Genuine ATF WS” may ul-
timately damage the transaxles of your
vehicle.
Please contact your Toyota dealer for fur-
ther details. REAR TRANSAXLE
(all wheel drive models)
Fluid capacity, L (qt., Imp. qt.):
1.8 (1.9, 1.6)
Fluid type: Toyota Genuine ATF WS or equivalent
Change automatic transmission fluid only
as necessary.
Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”. When
changing the automatic transmission fluid,
use only “Toyota Genuine ATF WS” (ATF
JWS3324 or NWS9638) to aid in assuring
optimum transaxle performance.
Notice: Using transmission fluid other
than “Toyota Genuine ATF WS” may ul-
timately damage the transaxles of your
vehicle.
Please contact your Toyota dealer for fur-
ther details.

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2007 HIGHLANDER HV from July ’06 Prod. (OM48685U)
BRAKES
Minimum pedal clearance when depressed
with the force of 500 N (51 kgf, 112 lbf)
with the hybrid system on, mm (in.):90 (3.5)
Pedal free play, mm (in.): 1—2 (0.04—0.08)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when depressed
with the force of 294 N (30 kgf, 66 lbf): 5—7 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)

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2007 HIGHLANDER HV from July ’06 Prod. (OM48685U)
Tire size and cold tire inflation pressure:kPa (kgf/cm
2 or bar, psi)
Ti r e siz e
Ti r e inf lat ion pr es s ur eWheel sizeFrontRearSpare
225/65R17 101S220 (2.2, 32)220 (2.2, 32)220 (2.2, 32)17 6 1/ 2 J
When driving under the above load condition at sustained high speeds above 160 km/h (100 mph), in countries where
such speeds are permitted by −low, inflate the front and rear tires to the following tire inflation pressure provided that
it does not exceed the maximum cold tire in flation pressure molded on the tire sidewall.
240 kPa (2.4 kgf/cm
2 or bar, 35 psi)
Wheel nut torque, N
·m (kgf·m, ft·lbf):
103 (10.5, 76)
NOTE: For a complete information on tires (e.g. replacing ti res or replacing wheels), see “Checking tire inflation pres-
sure” through “Aluminum wheel precautions”, pages 390 through 398, in Section 7 −2.
Tires

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2007 HIGHLANDER HV from July ’06 Prod. (OM48685U)
Engine compartment
Engine compartment
Fuses (type A)1. ETCS 10 A: Hybrid system
2. DC/DCS 10 A: Hybrid system
3. ABS NO.2 10 A: Electronically con-
trolled brake system
4. ABS NO.1 10 A: Electronically con-
trolled brake system
5. BATT FAN 15 A: Hybrid system
6. ABS NO.3 15 A: Electronically con-
trolled brake system
7. OIL PUMP 10 A: Transmission fluid
cooling system
8. ST 7.5 A: Hybrid system
Engine compartment
9. RR HTR 15 A: Rear heater system
10. DRL 7.5 A: Daytime running light sys-
tem
11. HLP L LWR 15 A: Left−hand head-
light (low beam)
12. HLP L UPR 15 A: Left−hand headlight
(high beam)
13. HLP R UPR 15 A: Right−hand head-
light (high beam)
14. PWR OUTLET NO.2 20 A: Power out-
let (115 VAC)
15. TOWING 20 A: Trailer lights
Fuses

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2007 HIGHLANDER HV from July ’06 Prod. (OM48685U)
Instrument panel
16. HAZ 15 A: Turn signal lights, emergen-
cy flashers
17. SECURITY 15 A: Theft deterrent sys-
tem
18. AM2 NO.1 30 A: “IGN”, “IG2” and “ST”
fuses
19. MPXB1 7.5 A: Electric power steering
system
20. HORN 10 A: Horns
21. RADIO NO.1 25 A: Audio system22. ECUB NO.1 7.5 A:
Theft deterrent
system, air conditioning system,
gauges and meters, electric moonroof,
engine immobilizer system, multiplex
communication system
23. DOME 10 A: Personal lights, interior
lights, vanity lights, ignition switch light,
wireless remote control system, gauges
and meters, navigation system
24. DOOR NO.1 25 A: Power door lock
system
25. A/F 25 A: Air/fuel control system
26. CRT 7.5 A: Rear seat entertainment
system, navigation system screen
27. HLP R LWR 15 A: Right−hand head-
light (low beam)
28. INV W/P 15 A: Hybrid system
29. IGCT NO.5 10 A: Hybrid system
30. WATER PUMP 10 A: Air conditioning
system
31. IGCT NO.4 10 A: Emission control
system, transmission control system,
air/fuel control system
32. IGCT NO.3 10 A: Hybrid system, fuel
pump
33. IGCT NO.2 10 A: Hybrid system34. IGN 10 A:
Meters and gauges, SRS
airbag system, hybrid system, electroni-
cally controlled brake system, engine
immobilizer system
35. RAD NO.2 7.5 A: Audio system, rear
seat entertainment system, navigation
system, air c onditioning system, multi-
plex communication system
36. CIG 15 A: Power outlet (12 VDC)
37. P RR DOOR 20 A: Power windows
38. PWR OUTLET1 15 A: Power outlets
(12 VDC)
39. FR FOG 20 A: Front fog lights
40. ECUIG 10 A: Electronically controlled
brake system, transmission control sys-
tem, electric power steering system,
theft deterrent system
41. WIPER 25 A: Windshield wipers
42. D RR DOOR 20 A: Power windows
43. D FR DOOR 25 A: Power windows,
power door lock system, door courtesy
light
44. S/ROOF 20 A: Electric moonroof
45. HEATER 10 A: Air conditioning system,
rear heater system, rear window defog-
ger, hybrid system

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2007 HIGHLANDER HV from July ’06 Prod. (OM48685U)
46. IG1 7.5 A: Hybrid system, power door
lock system, multiplex communication
system, airbag on −off indicator lights,
turn signal lights, back −up lights, out-
side rear view mirror defoggers, auto
anti −glare inside rear view mirror, pow-
er outlet (115 VAC), seat heaters, navi-
gation system
47. RR WIP 15 A: Rear window wiper
48. STOP 20 A: Stop lights, high mounted
stoplight, electronically controlled brake
system, transmission control system,
hybrid system
49. OBD 7.5 A: On−board diagnosis sys-
tem
50. SEAT HTR 15 A: Seat heaters
51. IG2 15 A: Multiport fuel injection sys-
tem/sequential fuel injection system,
engine ignition system
52. WASHER 20 A: Windshield washer,
rear window washer
53. FUEL OPN 7.5 A: Fuel filler door
opening system
54. FR DEF 20 A: Windshield wiper deicer,
rear view mirror defoggers
55. P FR DOOR 20 A: Power windows,
door courtesy light 56. TAIL 10 A:
Parking lights, tail lights,
side marker lights, license plate lights,
front fog lights
57. PANEL 7.5 A: Instrument panel lights
Fuses (type B)
58. ABS MTR2 30 A: Electronically con-
trolled brake system
59. ABS MTR1 30 A: Electronically con-
trolled brake system
60. HEATER 50 A: Air conditioning system,
“WATER PUMP” fuse
61. RR HTR 30 A: Rear heater system
62. RR DEF 30 A: Rear window defogger
63. RDI FAN NO.1 40 A: Electric cooling
fan
64. RDI FAN NO.2 40 A: Electric cooling
fan
65. MAIN 40 A: “H−LP L LWR”, “H −LP L
UPR”, “H− LP R LWR”, “H −LP R UPR”
and “DRL” fuses
66. IGCT NO.1 50 A: “INV W/P”, “IGCT
NO.2”, “IGCT NO.3”, “IGCT NO.4” and
“IGCT NO.5” fuses
67. AM1 40 A: “ECU−IG”, “WASHER”,
“IG1”, “WIPER”, “RR WIP”, “HEATER
(10 A)”, “RAD NO.2” and “CIG” fuses
68. POWER 30 A: Power seat Fuses (type C)
69. DC/DC 120 A: Hybrid system