TOYOTA HIGHLANDER HYBRID 2008 XU40 / 2.G Scheduled Maintenance Guide

2008 Highlander Hybrid Scheduled Maintenance Guide
30,000 Miles or 36 months
Re-torque drive shaft boltReplace cabin air filterReplace engine air filterReplace engine oil and oil filter1
Rotate tiresVisually inspect brake linings/drums and brake pads/discs4
Inspect the following:
__ Automatic transmission fluid
__ Ball joints and dust covers
__ Brake lines and hoses
__ Drive shaft boots
__ Engine/inverter coolant
3
__ Exhaust pipes and mountings
__ Front differential oil__ Fuel lines and connections, fuel tank band
and fuel tank vapor vent system hoses
__ Fuel tank cap gasket
__ Radiator, condenser and/or intercooler
__ Rear differential oil
__ Steering gear box
__ Steering linkage and boots
Additional Maintenance Items for Special Operating Conditions2
Driving on dirt roads or dusty roads:Tighten nuts and bolts on chassis
Driving while towing:
Tighten nuts and bolts on chassis
D
EALERSERVICEVERIFICATION:
D
ATE:
M
ILEAGE:
MAINTENANCE LOG
09
1Reset the oil replacement reminder light (9MAINT REQD9) or the message9OIL MAINTENANCE REQUIRED9on the
multi-information display after engine oil replacement.
2Perform these service items only if you drive primarily under the conditions indicated.3Refer to9Engine/inverter Coolant9in the9Explanation of Maintenance Items9section in the back of this guide for more
information.
4Inspect thickness measurement and disc runout.

2008 Scheduled Maintenance GuideHIGHLANDERHYBRID
35,000 Miles or 42 months
Replace engine oil and oil filter1
Rotate tiresVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving on dirt roads or dusty roads:Inspect ball joints and dust coversInspect drive shaft bootsInspect engine air filterInspect steering linkage and bootsRe-torque drive shaft boltTighten nuts and bolts on chassis
Driving while towing:
Tighten nuts and bolts on chassis
D
EALERSERVICEVERIFICATION:
D
ATE:MILEAGE:
40,000 Miles or 48 months
Replace engine oil and oil filter1
Rotate tiresVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving on dirt roads or dusty roads:Inspect ball joints and dust coversInspect drive shaft bootsInspect engine air filterInspect steering linkage and bootsRe-torque drive shaft boltTighten nuts and bolts on chassis
Driving while towing:
Tighten nuts and bolts on chassis
D
EALERSERVICEVERIFICATION:
D
ATE:MILEAGE:
MAINTENANCE LOG
10

2008 Highlander Hybrid Scheduled Maintenance Guide
45,000 Miles or 54 months
Re-torque drive shaft boltReplace engine oil and oil filter1
Rotate tiresVisually inspect brake linings/drums and brake pads/discs
Inspect the following:
__ Ball joints and dust covers
__ Brake lines and hoses
__ Drive shaft boots
__ Engine/inverter coolant
3
__ Exhaust pipes and mountings
__ Radiator, condenser and/or intercooler
__ Steering gear box
__ Steering linkage and boots
NOTE:Driving in heavy traffic, on dirt roads or in urban, dusty or desert areas may shorten
the life of the cabin air filter. Replacement may be needed if you notice reduced air flow from
the air conditioner and heater or if the windows fog easily when you use the9Fresh9mode.
Consult your dealer if any of these conditions occur.
Additional Maintenance Items for Special Operating Conditions
2
Driving on dirt roads or dusty roads:Inspect engine air filterTighten nuts and bolts on chassis
Driving while towing:
Tighten nuts and bolts on chassis
D
EALERSERVICEVERIFICATION:
D
ATE:
M
ILEAGE:
MAINTENANCE LOG
11
1Reset the oil replacement reminder light (9MAINT REQD9) or the message9OIL MAINTENANCE REQUIRED9on the
multi-information display after engine oil replacement.
2Perform these service items only if you drive primarily under the conditions indicated.3Refer to9Engine/inverter Coolant9in the9Explanation of Maintenance Items9section in the back of this guide for more
information.

2008 Scheduled Maintenance GuideHIGHLANDERHYBRID
50,000 Miles or 60 months
Replace engine oil and oil filter1
Rotate tiresVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving on dirt roads or dusty roads:Inspect ball joints and dust coversInspect drive shaft bootsInspect engine air filterInspect steering linkage and bootsRe-torque drive shaft boltTighten nuts and bolts on chassis
Driving while towing:
Tighten nuts and bolts on chassis
D
EALERSERVICEVERIFICATION:
D
ATE:MILEAGE:
55,000 Miles or 66 months
Replace engine oil and oil filter1
Rotate tiresVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving on dirt roads or dusty roads:Inspect ball joints and dust coversInspect drive shaft bootsInspect engine air filterInspect steering linkage and bootsRe-torque drive shaft boltTighten nuts and bolts on chassis
Driving while towing:
Tighten nuts and bolts on chassis
D
EALERSERVICEVERIFICATION:
D
ATE:MILEAGE:
MAINTENANCE LOG
12

2008 Highlander Hybrid Scheduled Maintenance Guide
60,000 Miles or 72 months
Re-torque drive shaft boltReplace cabin air filterReplace engine air filterReplace engine oil and oil filter1
Rotate tiresVisually inspect brake linings/drums and brake pads/discs4
Inspect the following:
__ Automatic transmission fluid
__ Ball joints and dust covers
__ Brake lines and hoses
__ Drive shaft boots
__ Engine valve clearance
5
__ Engine/inverter coolant3
__ Exhaust pipes and mountings
__ Front differential oil__ Fuel lines and connections, fuel tank band
and fuel tank vapor vent system hoses
__ Fuel tank cap gasket
__ Radiator, condenser and/or intercooler
__ Rear differential oil
__ Steering gear box
__ Steering linkage and boots
Additional Maintenance Items for Special Operating Conditions2
Driving on dirt roads or dusty roads:Tighten nuts and bolts on chassis
Driving while towing:
Replace automatic transmission fluidReplace front differential oilReplace rear differential oilTighten nuts and bolts on chassis
D
EALERSERVICEVERIFICATION:
D
ATE:
M
ILEAGE:
MAINTENANCE LOG
13
1Reset the oil replacement reminder light (9MAINT REQD9) or the message9OIL MAINTENANCE REQUIRED9on the
multi-information display after engine oil replacement.
2Perform these service items only if you drive primarily under the conditions indicated.3Refer to9Engine/inverter Coolant9in the9Explanation of Maintenance Items9section in the back of this guide for more
information.
4Inspect thickness measurement and disc runout.5Check for tappet noise and engine vibration and adjust if necessary.

2008 Scheduled Maintenance GuideHIGHLANDERHYBRID
65,000 Miles or 78 months
Replace engine oil and oil filter1
Rotate tiresVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving on dirt roads or dusty roads:Inspect ball joints and dust coversInspect drive shaft bootsInspect engine air filterInspect steering linkage and bootsRe-torque drive shaft boltTighten nuts and bolts on chassis
Driving while towing:
Tighten nuts and bolts on chassis
D
EALERSERVICEVERIFICATION:
D
ATE:MILEAGE:
70,000 miles or 84 months
Replace engine oil and oil filter1
Rotate tiresVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving on dirt roads or dusty roads:Inspect ball joints and dust coversInspect drive shaft bootsInspect engine air filterInspect steering linkage and bootsRe-torque drive shaft boltTighten nuts and bolts on chassis
Driving while towing:
Tighten nuts and bolts on chassis
D
EALERSERVICEVERIFICATION:
D
ATE:MILEAGE:
MAINTENANCE LOG
14

2008 Highlander Hybrid Scheduled Maintenance Guide
75,000 Miles or 90 Months
Re-torque drive shaft boltReplace engine oil and oil filter1
Rotate tiresVisually inspect brake linings/drums and brake pads/discs
Inspect the following:
__ Ball joints and dust covers
__ Brake lines and hoses
__ Drive shaft boots
__ Engine/inverter coolant
3
__ Exhaust pipes and mountings
__ Radiator, condenser and/or intercooler
__ Steering gear box
__ Steering linkage and boots
NOTE:Driving in heavy traffic, on dirt roads or in urban, dusty or desert areas may shorten
the life of the cabin air filter. Replacement may be needed if you notice reduced air flow from
the air conditioner and heater or if the windows fog easily when you use the9Fresh9mode.
Consult your dealer if any of these conditions occur.
Additional Maintenance Items for Special Operating Conditions
2
Driving on dirt roads or dusty roads:Inspect engine air filterTighten nuts and bolts on chassis
Driving while towing:
Tighten nuts and bolts on chassis
D
EALERSERVICEVERIFICATION:
D
ATE:
M
ILEAGE:
MAINTENANCE LOG
15
1Reset the oil replacement reminder light (9MAINT REQD9) or the message9OIL MAINTENANCE REQUIRED9on the
multi-information display after engine oil replacement.
2Perform these service items only if you drive primarily under the conditions indicated.3Refer to9Engine/inverter Coolant9in the9Explanation of Maintenance Items9section in the back of this guide for more
information.

2008 Scheduled Maintenance GuideHIGHLANDERHYBRID
80,000 Miles or 96 Months
Replace engine oil and oil filter1
Rotate tiresVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving on dirt roads or dusty roads:Inspect ball joints and dust coversInspect drive shaft bootsInspect engine air filterInspect steering linkage and bootsRe-torque drive shaft boltTighten nuts and bolts on chassis
Driving while towing:
Tighten nuts and bolts on chassis
D
EALERSERVICEVERIFICATION:
D
ATE:MILEAGE:
85,000 Miles or 102 Months
Replace engine oil and oil filter1
Rotate tiresVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving on dirt roads or dusty roads:Inspect ball joints and dust coversInspect drive shaft bootsInspect engine air filterInspect steering linkage and bootsRe-torque drive shaft boltTighten nuts and bolts on chassis
Driving while towing:
Tighten nuts and bolts on chassis
D
EALERSERVICEVERIFICATION:
D
ATE:MILEAGE:
MAINTENANCE LOG
16

2008 Highlander Hybrid Scheduled Maintenance Guide
90,000 Miles or 108 Months
Re-torque drive shaft boltReplace cabin air filterReplace engine air filterReplace engine oil and oil filter1
Replace timing beltRotate tiresVisually inspect brake linings/drums and brake pads/discs4
Inspect the following:
__ Automatic transmission fluid
__ Ball joints and dust covers
__ Brake lines and hoses
__ Drive shaft boots
__ Engine/inverter coolant
3
__ Exhaust pipes and mountings
__ Front differential oil__ Fuel lines and connections, fuel tank band
and fuel tank vapor vent system hoses
__ Fuel tank cap gasket
__ Radiator, condenser and/or intercooler
__ Rear differential oil
__ Steering gear box
__ Steering linkage and boots
Additional Maintenance Items for Special Operating Conditions2
Driving on dirt roads or dusty roads:Tighten nuts and bolts on chassis
Driving while towing:
Tighten nuts and bolts on chassis
D
EALERSERVICEVERIFICATION:
D
ATE:
M
ILEAGE:
MAINTENANCE LOG
17
1Reset the oil replacement reminder light (9MAINT REQD9) or the message9OIL MAINTENANCE REQUIRED9on the
multi-information display after engine oil replacement.
2Perform these service items only if you drive primarily under the conditions indicated.3Refer to9Engine/inverter Coolant9in the9Explanation of Maintenance Items9section in the back of this guide for more
information.
4Inspect thickness measurement and disc runout.

2008 Scheduled Maintenance GuideHIGHLANDERHYBRID
95,000 Miles or 114 Months
Replace engine oil and oil filter1
Rotate tiresVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving on dirt roads or dusty roads:Inspect ball joints and dust coversInspect drive shaft bootsInspect engine air filterInspect steering linkage and bootsRe-torque drive shaft boltTighten nuts and bolts on chassis
Driving while towing:
Tighten nuts and bolts on chassis
D
EALERSERVICEVERIFICATION:
D
ATE:MILEAGE:
100,000 Miles or 120 Months
Replace engine oil and oil filter1
Replace engine/inverter coolant4
Rotate tiresVisually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions2
Driving on dirt roads or dusty roads:Inspect ball joints and dust coversInspect drive shaft bootsInspect engine air filterInspect steering linkage and bootsRe-torque drive shaft boltTighten nuts and bolts on chassis
Driving while towing:
Tighten nuts and bolts on chassis
D
EALERSERVICEVERIFICATION:
D
ATE:MILEAGE:
MAINTENANCE LOG
18