belt TOYOTA HILUX 2019 Workshop Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 2019, Model line: HILUX, Model: TOYOTA HILUX 2019Pages: 708, PDF Size: 95.31 MB
Page 530 of 708

5307-1. Maintenance and care
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■Caring for leather areas
Toyota recommends cleaning the interior of the vehicle at least twice a year to
maintain the quality of the vehicle’s interior.
■ Shampooing the carpets
There are several commercial foaming-type cleaners available. Use a sponge
or brush to apply the foam. Rub in overlapping circles. Do not use water.
Wipe dirty surfaces and let them dry. Excellent results are obtained by keep-
ing the carpet as dry as possible.
■ Seat belts
Clean with mild soap and lukewarm water using a cloth or sponge. Also
check the belts periodically for excessive wear, fraying or cuts.
WARNING
■ Water in the vehicle
● Do not splash or spill liquid in the vehicle.
Doing so may cause electrical components etc. to malfunction or catch
fire.
● Do not get any of the SRS components or wiring in the vehicle interior wet.
( P. 46)
An electrical malfunction may cause the airbags to deploy or not function
properly, resulting in death or serious injury.
■ Cleaning the interior (especially instrument panel)
Do not use polish wax or polish cleaner. The instrument panel may reflect
off the windshield, obstructing the driver’s view and leading to an accident,
resulting in death or serious injury.
Page 536 of 708

5367-3. Do-it-yourself maintenance
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WARNING
The engine compartment contains many mechanisms and fluids that may
move suddenly, become hot, or become el ectrically energized. To avoid death
or serious injury, observe the following precautions.
■ When working on the engine compartment
● Keep hands, clothing and tools away from the moving fan and engine
drive belt.
● Be careful not to touch the engine, radiator, exhaust manifold, etc. right
after driving as they may be hot. Oil and other fluids may also be hot.
● Do not leave anything that may burn easily, such as paper and rags, in the
engine compartment.
● Do not smoke, cause sparks or expose an open flame to fuel or the bat-
tery. Fuel and battery fumes are flammable.
● Be extremely cautious when working on the battery. It contains poisonous
and corrosive sulfuric acid.
● Take care because brake fluid can harm your hands or eyes and damage
painted surfaces. If fluid gets on your hands or in your eyes, flush the
affected area with clean water immediately.
If you still experience discomfort, consult a doctor.
■ Safety glasses
Wear safety glasses to prevent flying or falling material, fluid spray, etc.
from getting in your eyes.
NOTICE
■ If you remove the air cleaner filter
Driving with the air cleaner filter removed may cause excessive engine wear
due to dirt in the air.
■ If the fluid level is low or high
It is normal for the brake fluid level to go down slightly as the brake pads
wear or when the fluid level in the accumulator is high.
If the reservoir needs frequent refilling, it may indicate a serious problem.
Page 560 of 708

5607-3. Do-it-yourself maintenance
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WARNING
■When inspecting or replacing tires
Observe the following precautions to prevent accidents.
Failure to do so may cause damage to parts of the drive train as well as
dangerous handling characteristics, which may lead to an accident resulting
in death or serious injury.
● Do not mix tires of different makes, models or tread patterns.
Also, do not mix tires of remarkably different treadwear.
● Do not use tire sizes other than those recommended by Toyota.
● Do not mix differently constructed tires (radial, bias-belted or bias-ply
tires).
● Do not mix summer, all season and snow tires.
● Do not use tires that have been used on another vehicle.
Do not use tires if you do not know how they were used previously.
NOTICE
■ Driving on rough roads
Take particular care when driving on roads with loose surfaces or potholes.
These conditions may cause losses in tire inflation pressure, reducing the
cushioning ability of the tires. In addition, driving on rough roads may cause
damage to the tires themselves, as well as the vehicle’s wheels and body.
■ If tire inflation pressure of each tire becomes low while driving
Do not continue driving, or your tires and/or wheels may be ruined.
Page 603 of 708

6038-2. Steps to take in an emergency
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When trouble arises
Malfunction indicator lamp (warning buzzer)
Indicates the followings if the warning light comes on or
flashes:
• Malfunction in the emission control system. (if equipped)
• Malfunction in the electronic engine control system.
• Malfunction in the electronic automatic transmission
control system. (if equipped)
• The boost pressure in the turbocharger is abnormally
high.*2 (diesel engine)
• Malfunction in DPF system. (if equipped)
Have the vehicle inspected by any authorized Toyota
retailer or Toyota authorized repairer, or any reliable
repairer immediately.
SRS warning light
Indicates a malfunction in:
• The SRS airbag system;
• The seat belt pretensioner system; or
• The front passenger occupant classification system (if
equipped)
Have the vehicle inspected by any authorized Toyota
retailer or Toyota authorized repairer, or any reliable
repairer immediately.
ABS warning light
Indicates a malfunction in:
• The ABS; or
• The brake assist system (vehicles with VSC system)
Have the vehicle inspected by any authorized Toyota
retailer or Toyota authorized repairer, or any reliable
repairer immediately.
Slip indicator (if equipped)
Indicates a malfunction in:
• The VSC system (if equipped);
• Trailer sway control system (if equipped);
• The TRC/A-TRC system (if equipped);
• The hill-start assist control system (if equipped); or
• The downhill assist control system (if equipped)
Have the vehicle inspected by any authorized Toyota
retailer or Toyota authorized repairer, or any reliable
repairer immediately.
The light will flash when any of the above systems other
than the hill-start assist control system are operating.
Warning lightWarning light/Details/Actions
Page 606 of 708

6068-2. Steps to take in an emergency
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Open door warning light (warning buzzer)*5 (if
equipped)
Indicates that a door is not fully closed
Check that all the doors are closed.
Driver’s and front passenger’s seat belt reminder light
(warning buzzer)*6
Warns the driver and front passenger to fasten his/her
seat belt
Fasten the seat belt.
(On the center panel)
Rear passengers’ seat belt reminder lights (warning
buzzer)*7 (if equipped)
Warn the rear passengers to fasten their seat belts
Fasten the seat belt.
Low fuel level warning light
Indicates remaining fuel is approximately 12.0 L (3.2 gal.,
2.6 Imp.gal.) or less
Refuel the vehicle.
Low engine oil level warning light (if equipped)
Indicates that engine oil level is low (This warning light
may come on if the vehicle is stopped on a slope. Move
the vehicle to a level surface and check to see if the light
goes off.)
Check the level of engine oil and add more oil if nec-
essary.
Master warning light (warning buzzer) (if equipped)
A buzzer sounds and the warning light comes on and
flashes to indicate that the master warning system has
detected a malfunction.
P. 610
Warning lightWarning light/Details/Actions
Page 607 of 708

6078-2. Steps to take in an emergency
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When trouble arises
*1: The buzzer sounds if the vehicle reaches a speed of 5 km/h (3 mph).
*2: Slow down until the lamp goes off.
*3: The buzzer sounds when the differential oil temperature is too high and
turning the front-wheel drive control switch to H2 is required.
*4: The buzzer will sound at the same time the warning light flashes.
*5: The open door warning buzzer sounds if the vehicle reaches or exceeds a
speed of 5 km/h (3 mph).
*6: The driver’s and front passenger’s seat belt buzzer sounds to alert the
driver and front passenger that his or her seat belt is not fastened. The
buzzer sounds intermittently for 30 seconds after the vehicle reaches a
speed of 20 km/h (12 mph). Then, if the seat belt is still unfastened, the
buzzer will sound in a different tone for 90 more seconds.
*7: The rear passengers’ seat belt buzze r sounds to alert the rear passenger
that his or her seat belt is not fastened. The buzzer sounds intermittently
for 30 seconds after the vehicle reaches a speed of 20 km/h (12 mph).
Then, if the seat belt is still unfastened, the buzzer will sound in a different
tone for 90 more seconds.
*8: The parking brake engaged warning buzzer sounds if the vehicle reaches a
speed of approximately 5 km/h (3 mph) or more.
(Flashes)
Stop & Start cancel indicator (if equipped)
Indicates a malfunction in the Stop & Start system
(The Stop & Start cancel indicator will come on when the
system is canceled: P. 378)
Have the vehicle inspected by any authorized Toyota
retailer or Toyota authorized repairer, or any reliable
repairer immediately.
Parking brake indicator light (warning buzzer)*8
Warns the driver to release parking brake.
Release the parking brake.
Low AdBlue™ level warning light (if equipped)
Indicates that AdBlue™ level is low
Have AdBlue™ refilled at any authorized Toyota
retailer or Toyota authorized repairer, or any reliable
repairer.
Warning lightWarning light/Details/Actions
Page 608 of 708

6088-2. Steps to take in an emergency
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Carrying out the corresponding action turns the warning light off.
■Front passenger detection sensor, seat belt reminder and warning
buzzer
● If luggage is placed on a front passenger seat, the front passenger detection
sensor may cause the warning light to flash and the warning buzzer to
sound even if a passenger is not sitting in the seat.
● If a cushion is placed on the seat, the sensor may not detect a passenger,
and the warning light may not operate properly.
■ If the malfunction indicator lamp comes on while driving
For some models, malfunction indicator lamp will come on if the fuel tank
becomes completely empty. If the fuel tank is empty, refuel the vehicle imme-
diately. The malfunction indicator lamp will go off after several trips.
If the malfunction indicator lamp does not go off, contact any authorized
Toyota retailer or Toyota authorized repai rer, or any reliable repairer as soon
as possible.
■ If the DPF system warning light comes on (if equipped)
The deposit collected in the filter needs to be regenerated.
P. 398
Other warning light
Warning lightWarning light/Details/Actions
Go to service warning light (warning buzzer) (if
equipped)
Indicates a malfunction in the electronic engine control
system or electronic throttle control system, or the Brake
Override System.
Have the vehicle inspected by any authorized Toyota
retailer or Toyota authorized repairer, or any reliable
repairer.
Page 644 of 708

6448-2. Steps to take in an emergency
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WARNING
■When exchanging the battery
● When the vent plug and indicator are close to the hold down bracket, the
battery fluid (sulfuric acid) may leak.
● For information regarding battery replacement, contact any authorized
Toyota retailer or Toyota authorized repairer, or any reliable repairer.
■ To prevent damage to the vehicle (vehicles with manual transmission)
Do not pull- or push-start the vehicle as the three-way catalytic converter or
catalytic converter may overheat and become a fire hazard.
NOTICE
■ When handling jumper cables
When connecting the jumper cables, ensure that they do not become entan-
gled in the cooling fan or belt.
Page 647 of 708

6478-2. Steps to take in an emergency
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When trouble arises
Start the engine to check that the radiator cooling fan operates and
to check for coolant leaks from the radiator or hoses.
If the fan is not operating:
Stop the engine immediately and contact any authorized Toyota
retailer or Toyota authorized repairer, or any reliable repairer.
If the fan is operating:
Have the vehicle inspected at the nearest authorized Toyota retailer
or Toyota authorized repairer, or any reliable repairer.
WARNING
■ When inspecting under the hood of your vehicle
Observe the following precautions.
Failure to do so may result in serious injury such as burns.
● If steam is seen coming from under the hood, do not open the hood until
the steam has subsided. The engine compartment may be very hot.
● Keep hands and clothing (especially a tie, a scarf or a muffler) away from
the fans and belts. Failure to do so may cause the hands or clothing to be
caught, resulting in serious injury.
● Do not loosen the radiator cap or the coolant reservoir cap while the
engine and radiator are hot. High tem perature steam or coolant could
spray out.
NOTICE
■ When adding engine coolant
Add coolant slowly after the engine has cooled down sufficiently. Adding
cool coolant to a hot engine too quickly can cause damage to the engine.
■ To prevent damage to the cooling system
Observe the following precautions:
● Avoid contaminating the coolant with foreign matter (such as sand or dust
etc.).
● Do not use any coolant additive.
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Page 658 of 708

6589-1. Specifications
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■Engine number
The engine number is stamped on the engine block as shown.
2TR-FE engine
Gasoline engineDiesel engine
Engine
Model2TR-FE
Ty p e4 cylinder in line, 4 cycle, gasoline
Bore and stroke95.0 95.0 mm (3.74 3.74 in.)
Displacement2694 cm3 (164.4 cu.in.)
Valve clearanceAutomatic adjustment
Drive belt tensionAutomatic adjustment