check engine TOYOTA HILUX 2019 Repair Manual

663
9
9-1. Specifications
Vehicle specifications
HILUX_OM_OM0K375E_(EE)
Gasoline engine (for EURO V models*1)
*1: EURO V is an emission standard. If it is not clear that your vehicle meets
relevant standards, contact any authorized Toyota retailer or Toyota autho-
rized repairer, or any reliable repairer.
*2: The engine oil capacity is a reference quantity to be used when changing
the engine oil. Warm up and turn off the engine, wait more than 5 minutes,
and check the oil level on the dipstick.
■Engine oil selection
“Toyota Genuine Motor Oil” is used in your Toyota vehicle. Use
Toyota approved “Toyota Genuine Motor Oil” or equivalent to satisfy
the following grade and viscosity.
Oil grade:
0W-20, 5W-20, 5W-30 and 10W-30:
API grade SL “Energy-Conserving”, SM “Energy-Conserving” or SN
“Resource-Conserving”; or ILSAC multigrade engine oil
15W-40:
API grade SL, SM or SN multigrade engine oil
Recommended viscosity (SAE):
If you use SAE 10W-30 or a
higher viscosity engine oil in
extremely low temperatures,
the engine may become difficult
to start, so SAE 0W-20, 5W-20
or 5W-30 engine oil is recom-
mended.
Oil capacity
(Drain and refill  Reference*2)
With filter
Without filter
5.6 L (5.9 qt., 4.9 Imp.qt.)
5.3 L (5.6 qt., 4.7 Imp.qt.)
Temperature range anticipated
before next oil change

665
9
9-1. Specifications
Vehicle specifications
HILUX_OM_OM0K375E_(EE)
Diesel engine (except for EURO IV, V and VI models*1)
*1: EURO IV, V and VI are emission standards. If it is not clear that your vehi-
cle meets relevant standards, contact any authorized Toyota retailer or
Toyota authorized repairer, or any reliable repairer.
*2: The engine oil capacity is a reference quantity to be used when changing
the engine oil. Warm up and turn off the engine, wait more than 5 minutes,
and check the oil level on the dipstick.
■Engine oil selection
“Toyota Genuine Motor Oil” is used in your Toyota vehicle. Use
Toyota approved “Toyota Genuine Motor Oil” or equivalent to satisfy
the following grade and viscosity.
Oil grade: API CF-4, CF or ACEA B1, B3, B4, B5 or JASO DL-0
Recommended viscosity (SAE):
SAE 5W-30 is the best choice
for good fuel economy and
good starting in cold weather.
If you use SAE 10W-30 or a
higher viscosity engine oil in
extremely low temperatures,
the engine may become difficult
to start, so SAE 5W-30 engine
oil is recommended.
Oil capacity
(Drain and refill —
reference*2)
With filter
Without filter
7.5 L (7.9 qt., 6.6 Imp.qt.)
7.0 L (7.4 qt., 6.2 Imp.qt.)
Preferred
Temperature range anticipated
before next oil change

667
9
9-1. Specifications
Vehicle specifications
HILUX_OM_OM0K375E_(EE)
Diesel engine (for EURO IV models*1)
*1: EURO IV is an emission standard. If it is not clear that your vehicle meets
relevant standards, contact any authorized Toyota retailer or Toyota autho-
rized repairer, or any reliable repairer.
*2: The engine oil capacity is a reference quantity to be used when changing
the engine oil. Warm up and turn off the engine, wait more than 5 minutes,
and check the oil level on the dipstick.
■Engine oil selection
“Toyota Genuine Motor Oil” is used in your Toyota vehicle. Use
Toyota approved “Toyota Genuine Motor Oil” or equivalent to sat-
isfy the following grade and viscosity.
Oil grade: API CF-4, CF or ACEA B1, B3, B4, B5 or JASO DL-0
Recommended viscosity (SAE):
SAE 5W-30 is the best choice
for good fuel economy and
good starting in cold weather.
If you use SAE 10W-30 or a
higher viscosity engine oil in
extremely low temperatures,
the engine may become difficult
to start, so SAE 5W-30 engine
oil is recommended.
Oil capacity
(Drain and refill —
reference*2)
With filter
Without filter
7.5 L (7.9 qt., 6.6 Imp.qt.)
7.0 L (7.4 qt., 6.2 Imp.qt.)
Temperature range anticipated
before next oil change
Preferred

669
9
9-1. Specifications
Vehicle specifications
HILUX_OM_OM0K375E_(EE)
Diesel engine (for EURO V and VI models*1)
*1: EURO V and VI are emission standards. If it is not clear that your vehicle
meets relevant standards, contact any authorized Toyota retailer or Toyota
authorized repairer, or any reliable repairer.
*2: The engine oil capacity is a reference quantity to be used when changing
the engine oil. Warm up and turn off the engine, wait more than 5 minutes,
and check the oil level on the dipstick.
■Engine oil selection
“Toyota Genuine Motor Oil” is used in your Toyota vehicle. Toyota
recommends the use of approved “Toyota Genuine Motor Oil”.
Another motor oil of matching quality can also be used.
Oil grade: ACEA C2
Oil capacity
(Drain and refill 
reference*2)
With filter
Without filter
7.5 L (7.9 qt., 6.6 Imp.qt.)
7.0 L (7.4 qt., 6.2 Imp.qt.)
NOTICE
Using engine oil other than ACEA C2 may damage the catalytic converter.

6769-1. Specifications
HILUX_OM_OM0K375E_(EE)
*1: Minimum pedal clearance when depressed with a force of 490 N (50 kgf,
110 lbf) while the engine is running
*2: Parking brake lever travel when pulled up with a force of 200 N (20 kgf,
45 lbf)
*3: Without 205R16C tires
*4: With 205R16C tires
*1: Models made in Thailand*3
*2: With grease fitting only
*3: See “Checking your vehicle’s model” if you are not sure of which model
your vehicle is. ( P. 1 1 )
Brakes
Pedal
clearance*1
Left-hand
drive vehicles
Without
VSC
91 mm (3.6 in.)*3
92 mm (3.6 in.)*4
With VSC91 mm (3.6 in.)
Right-hand drive vehicles90 mm (3.5 in.)
Pedal free play1.0  6.0 mm
(0.04  0.24 in.)
Parking brake lever travel*27 9 clicks
Fluid type
SAE J1703 or FMVSS No.116
DOT 3 or SAE J1704 or FMVSS
No.116 DOT 4
Chassis lubrication
Propeller
shafts
Front (4WD
models)
SpiderLithium base chassis grease,
NLGI No.2
Slide
yoke*1
Molybdenum-disulfide lithium
base chassis grease, NLGI No.2
or lithium base chassis grease,
NLGI No.2
RearSpider*2Lithium base chassis grease,
NLGI No.2

6809-1. Specifications
HILUX_OM_OM0K375E_(EE)
Fuel information
◆Gasoline engine
When you find these types of fuel label at the gas station, use only
the fuel with one of the following labels.

You must only use unleaded gasoline.
Select unleaded gasoline with a Research Octane Number of 91 or
higher for optimum engine performance.
◆Diesel engine
When you find these types of fuel label at the gas station, use only
the fuel with one of the following labels.

EU area:
You must use diesel fuel conforming to European standard EN590
or EN16734.
Except EU area:
You must use only diesel fuel with a cetane number of 48 or higher.
Russia only:
You must use only diesel fuel with a cetane number of 48 or higher.
You must use only diesel fuel conforming to GOST R52368-2005
(sulfur max 10 ppm).
■ Use of ethanol blended gasoline in a gasoline engine
Toyota allows the use of ethanol blended gasoline where the ethanol content
is up to 10%. Make sure that the ethanol blended gasoline to be used has a
Research Octane Number that follows the above.
■ If you plan to drive in foreign countries (vehicles with DPF system)
Low sulfur diesel fuel may not be avai lable, so please check the availability
with your distributor.

692What to do if... (Troubleshooting)
HILUX_OM_OM0K375E_(EE)
What to do if... (Troubleshooting)
●If you lose your keys or mechanical keys, new genuine keys or mechanical
keys can be made by any authorized Toyota retailer or Toyota authorized
repairer, or any reliable repairer. ( P. 156)
●Vehicles with smart entry & start system:
If you lose your electronic keys, the risk of vehicle theft increases signifi-
cantly. Contact any authorized Toyota retailer or Toyota authorized
repairer, or any reliable repairer immediately. ( P. 173)
●Is the key battery weak or depleted? (P. 567)
●Vehicles with smart entry & start system:
Is the engine switch in IGNITION ON mode?
When locking the doors, turn the engine switch off. ( P. 272)
●Vehicles with smart entry & start system:
Is the electronic key left inside the vehicle?
When locking the doors, make sure that you have the electronic key on
your person.
●The function may not operate properly due to the condition of the radio
wave. ( P. 179, 187)
●Is the rear door child-protector lock set?
The rear door cannot be opened from inside the vehicle when the lock is
set. Open the rear door from outside and then unlock the rear door child-
protector lock. ( P. 177)
If you have a problem, check the following before contacting any
authorized Toyota retailer or Toyota authorized repairer, or any
reliable repairer.
The doors cannot be locked, unlocked, opened or closed
You lose your keys
The doors cannot be locked or unlocked
The rear door cannot be opened
(vehicles with rear door child-protector lock)

699Alphabetical index
HILUX_OM_OM0K375E_(EE)
Eco Driving Indicator....... 128, 130
Emergency flashers................. 592
Electronic key
If the electronic key does
not operate properly ........... 635
Replacing the battery ............ 567
Emergency, in case of
If a warning buzzer
sounds ................................ 602
If a warning light turns on ...... 602
If the electronic key does
not operate properly ........... 635
If the engine will not start ...... 633
If the vehicle battery is
discharged .......................... 639
If you have a flat tire.............. 616
If you lose your keys ............. 156
If you run out of fuel and
the engine stalls.................. 648
If you think something is
wrong .................................. 600
If your vehicle becomes
stuck ................................... 649
If your vehicle has to be
stopped in an
emergency.......................... 593
If your vehicle needs to be
towed .................................. 595
If your vehicle overheats ....... 645
Engine
“ACC” position ...................... 267
Compartment ........................ 539
Engine switch................ 266, 269
Hood ..................................... 537
How to start the
engine......................... 266, 269
Identification number ............ 658
If the engine will not start ...... 633
If you run out of fuel and the
engine stalls ....................... 648
If your vehicle has to be
stopped in an
emergency.......................... 593
Ignition switch
(engine switch) ........... 266, 269
Overheating .......................... 645
Engine coolant
Capacity ................................ 671
Checking ............................... 544
Preparing and checking
before winter....................... 403
Engine coolant
temperature gauge ................ 134
Engine immobilizer system ...... 95
Engine oil
Capacity ................................ 661
Checking ............................... 541
Oil level warning light ............ 606
Oil pressure warning light ..... 602
Preparing and checking
before winter....................... 403
Engine oil maintenance
data ......................................... 543
E

707Alphabetical index
HILUX_OM_OM0K375E_(EE)
Warning lights
ABS ....................................... 603
Brake Override system ......... 605
Brake system ........................ 602
Charging system ................... 602
DPF system .......................... 605
Electronic engine control
system ................................ 603
Four-wheel drive system ....... 604
Fuel system........................... 604
Go to service ......................... 608
Lane departure...................... 605
Low AdBlue™ ....................... 607
Low engine oil level............... 606
Low engine oil pressure ........ 602
Low fuel level ........................ 606
Malfunction indicator lamp .... 603
Master warning light .............. 606
Open door ............................. 606
Parking brake ........................ 607
Pre-Collision System............. 605
Seat belt reminder light ......... 606
Slip indicator ......................... 603
SRS....................................... 603
Washer
Checking ............................... 550
Preparing and checking
before winter....................... 403
Switch ................................... 302
Washing and waxing ............... 526
Weights..................................... 654
Wheels ...................................... 563
Replacing wheels.................. 616
Size ....................................... 677
Window glasses....................... 232
Window lock switch ................ 233
Windows
Power windows ..................... 232
Rear window
defogger ..................... 485, 494
Washer ................................. 302
Windshield wiper
de-icer ............................ 486, 494
Windshield wipers
Intermittent windshield
wipers ................................. 302
Winter driving tips ................... 403
Wireless communication ........ 447
Wireless remote control
key .......................................... 154
Locking/Unlocking................. 154
Replacing the battery ............ 567
WMA disc*............................... 421
*: Refer to “Navigation and multimedia system Owner’s manual”.