check engine TOYOTA HILUX 2022 Repair Manual

6329-1. Specifications
HILUX_OM_OM0K513E_(EE)
Diesel engine (for EURO V and VI models*1)
*1: EURO V and VI are emission standards. If it is not clear that your vehicle
meets relevant standards, contact any authorized Toyota retailer or Toyota
authorized repairer, or any reliable repairer.
*2: The engine oil capacity is a reference quantity to be used when changing
the engine oil. Warm up and turn off the engine, wait more than 5 minutes,
and check the oil level on the dipstick.
QEngine oil selection
“Toyota Genuine Motor Oil” is used in your Toyota vehicle. Toyota
recommends the use of approved “Toyota Genuine Motor Oil”.
Another motor oil of matching quality can also be used.
Oil grade:
0W-20: ACEA C5
0W-30 and 5W-30: ACEA C2
Oil capacity
(Drain and refill reference*2)
With filter
Without filter
7.5 L (7.9 qt., 6.6 Imp.qt.)
7.0 L (7.4 qt., 6.2 Imp.qt.)
NOTICE
Using engine oil other than ACEA C5 or C2 may damage the catalytic con-
verter.

6389-1. Specifications
HILUX_OM_OM0K513E_(EE)
*1: Minimum pedal clearance when depressed with a force of 490 N (50 kgf,
110 lbf) while the engine is running
*2: Parking brake lever travel when pulled up with a force of 200 N (20 kgf,
45 lbf)
*3: Without 205R16C tires
*4: With 205R16C tires
*1: Models made in Thailand*3
*2: With grease fitting only
*3: See “Checking your vehicle’s model” if you are not sure of which model
your vehicle is. ( P. 1 2 )
Brakes
Pedal
clearance*1
Without VSC82 mm (3.2 in.)*3
92 mm (3.6 in.)*4
With VSC82 mm (3.2 in.)
Pedal free play1.0  6.0 mm
(0.04  0.24 in.)
Parking brake lever travel*27 9 clicks
Fluid type
SAE J1703 or FMVSS No.116
DOT 3 or SAE J1704 or FMVSS
No.116 DOT 4
Chassis lubrication
Propeller
shafts
Front (4WD
models)
SpiderLithium base chassis grease,
NLGI No.2
Slide
yoke*1
Molybdenum-disulfide lithium
base chassis grease, NLGI No.2
or lithium base chassis grease,
NLGI No.2
RearSpider*2Lithium base chassis grease,
NLGI No.2

6449-1. Specifications
HILUX_OM_OM0K513E_(EE)
QUse of ethanol blended gasoline in a gasoline engine
Toyota allows the use of ethanol blended gasoline where the ethanol content
is up to 10%. Make sure that the ethanol blended gasoline to be used has a
Research Octane Number that follows the above.
Q If you plan to drive in foreign countries (vehicles with DPF system)
Low sulfur diesel fuel may not be avai lable, so please check the availability
with your distributor.
Q If your engine knocks
O Consult any authorized Toyota retailer or Toyota authorized repairer, or any
reliable repairer.
O You may occasionally notice light knocking for a short time while accelerat-
ing or driving uphill. This is normal and there is no need for concern.
NOTICE
Q Notice on gasoline fuel quality
O Do not use improper fuels. If improper fuels are used, the engine will be
damaged.
O Do not use gasoline with metallic additives, for example manganese, iron
or lead, otherwise it may cause damage on your engine or emission con-
trol system.
O Do not add aftermarket fuel additives which contain metallic additives.
O Do not use the methanol blended gasoline such as M15, M85, M100. The
use of gasoline containing methanol may cause engine damage or failure.
O Bioethanol fuel sold under names such as “E50” or “E85” and fuel contain-
ing a large amount of ethanol should not be used. Your vehicle can use
gasoline mixed with 10% max ethanol. The use of fuel with more than 10%
ethanol content (E10) will damage the vehicle’s fuel system. You must
ensure that refueling is carried out only from a source where fuel specifica-
tion and quality can be guaranteed. In case of any doubt, ask any autho-
rized Toyota retailer or Toyota authorized repairer, or any reliable repairer.

656What to do if... (Troubleshooting)
HILUX_OM_OM0K513E_(EE)
What to do if... (Troubleshooting)
OIf you lose your keys or mechanical keys, new genuine keys or mechanical
keys can be made by any authorized Toyota retailer or Toyota authorized
repairer, or any reliable repairer. ( P. 151)
OVehicles with smart entry & start system:
If you lose your electronic keys, the risk of vehicle theft increases signifi-
cantly. Contact any authorized Toyota retailer or Toyota authorized
repairer, or any reliable repairer immediately. ( P. 152)
OIs the key battery weak or depleted? (P. 516)
OVehicles with smart entry & start system:
Is the engine switch in IGNITION ON mode?
When locking the doors, turn the engine switch off. ( P. 226)
OVehicles with smart entry & start system:
Is the electronic key left inside the vehicle?
When locking the doors, make sure that you have the electronic key on
your person.
OThe function may not operate properly due to the condition of the radio
wave. ( P. 158, 166)
OIs the rear door child-protector lock set?
The rear door cannot be opened from inside the vehicle when the lock is
set. Open the rear door from outside and then unlock the rear door child-
protector lock. ( P. 156)
If you have a problem, check the following before contacting any
authorized Toyota retailer or Toyota authorized repairer, or any
reliable repairer.
The doors cannot be locked, unlocked, opened or closed
You lose your keys
The doors cannot be locked or unlocked
The rear door cannot be opened
(vehicles with rear door child-protector lock)

663Alphabetical index
HILUX_OM_OM0K513E_(EE)
Driving
Break-in tips .......................... 196
Correct posture ....................... 38
Procedures............................ 192
Winter drive tips .................... 374
Dynamic radar cruise
control .................................... 301
Function ................................ 301
Warning message ................. 580
Eco Driving Indicator....... 126, 128
Emergency flashers................. 554
Electronic key
If the electronic key does
not operate properly ........... 600
Replacing the battery ............ 516
Emergency, in case of
If a warning buzzer
sounds ................................ 566
If a warning light turns on ...... 566
If the electronic key does
not operate properly ........... 600
If the engine will not start ...... 598
If the vehicle battery is
discharged .......................... 604
If the vehicle is submerged or
water on the road is
rising ................................... 557
If you have a flat tire.............. 581
If you lose your keys ............. 151
If you run out of fuel and
the engine stalls.................. 614
If you think something is
wrong .................................. 564
If your vehicle becomes
stuck ................................... 615
If your vehicle has to be
stopped in an
emergency.......................... 555
If your vehicle needs to be
towed .................................. 559
If your vehicle overheats ....... 610
Engine
“ACC” position ...................... 221
Compartment ........................ 486
Engine switch................ 220, 223
Hood ..................................... 484
How to start the
engine......................... 220, 223
Identification number ............ 625
If the engine will not start ...... 598
If you run out of fuel and the
engine stalls ....................... 614
If your vehicle has to be
stopped in an
emergency.......................... 555
Ignition switch
(engine switch) ........... 220, 223
Overheating .......................... 610
Engine coolant
Capacity ................................ 634
Checking ............................... 492
Preparing and checking
before winter....................... 374
Engine coolant
temperature gauge ................ 131
Engine immobilizer system .... 115
Engine oil
Capacity ................................ 628
Checking ............................... 489
Oil level warning light ............ 570
Oil pressure warning light ..... 566
Preparing and checking
before winter....................... 374
Engine oil maintenance
data ......................................... 491
E

665Alphabetical index
HILUX_OM_OM0K513E_(EE)
Gauges...................................... 130
Glove box ................................. 457
Grocery bag hooks .................. 468
Hands-free system
(for cellular phone)*.............. 408
Head restraints......................... 175
Headlights ................................ 248
Light switch ........................... 248
Replacing
light bulbs ... 528, 529, 531, 549
Wattage................................. 642
Heated steering wheel ............. 450
Heaters
Automatic air conditioning
system ................................ 441
Heated steering wheel .......... 450
Manual air conditioning
system ................................ 434
Seat heaters.......................... 450
Outside rear view mirrors ...... 444
High mounted stoplight
Replacing .............................. 549
Hill-start assist control ............ 355
Hood.......................................... 484
Hooks
Coat hooks ............................ 469
Grocery bag hooks................ 468
Retaining hooks (floor mat) ..... 36
Horn .......................................... 179
Identification
Engine................................... 625
Vehicle .................................. 624
Ignition switch (engine
switch) ............................ 220, 223
Auto power off function ......... 227
Changing the engine
switch modes...................... 226
Changing the engine
switch position .................... 221
If your vehicle has to be
stopped in an
emergency.......................... 555
Starting the engine........ 220, 223
Ignition switch light
(engine switch light) ............. 453
Illuminated entry system ........ 455
Immobilizer system ................. 115
Indicators ................................. 122
Initialization
Engine oil maintenance
data .................................... 491
Items to initialize ................... 654
Inside rear view mirror ............ 180
Instrument panel light
control .................................... 132
Intercooler ................................ 493
Intercooler coolant
Capacity ................................ 634
Checking ............................... 492
Preparing and checking
before winter....................... 374
Interior lights............................ 453
Switch ................................... 454
Wattage ................................ 642
G
H
I
*: Refer to “Navigation and multimedia system Owner’s manual” or
“Multimedia Owner’s Manual”.

670Alphabetical index
HILUX_OM_OM0K513E_(EE)
Switch
Audio remote control
switches*............................ 379
Cruise control switch ............. 317
Door lock switch .................... 155
Driving mode select
switches...................... 233, 240
Emergency flashers switch ... 554
Engine switch ................ 220, 223
Fog light switch ..................... 255
Front-wheel drive control
switch.................................. 331
Heated steering wheel
switch.................................. 450
Ignition switch ............... 220, 223
LDA (Lane Departure
Alert with Yaw Assist
Function)............................. 290
Light switches ....................... 248
Meter control switches .......... 136
Outside rear view mirror
switches.............................. 182
Power door lock switch ......... 155
Power heater switch...... 436, 444
Power window switch ............ 185
Rear differential lock
switch.................................. 341
Rear window and outside
rear view mirror
defoggers switch......... 435, 444
Seat heater switches............. 450
“SOS” button ................... 98, 110
Telephone switches*............ 413
Toyota parking
assist-sensor ...................... 322
VSC OFF switch ................... 357
Window lock switch ............... 186
Windshield wipers and
washer switch ..................... 258
Tachometer .............................. 131
Tailgate ..................................... 160
Tail lights
Light switch ........................... 248
Replacing light bulbs..... 542, 549
Wattage ................................ 642
Talk switch*
Telephone switches*.............. 413
Theft deterrent system
Alarm .................................... 117
Engine immobilizer system ... 115
Tire inflation pressure
Maintenance data ................. 639
Tires .......................................... 507
Chains................................... 375
Checking ............................... 507
If you have a flat tire ............. 581
Inflation pressure .......... 510, 639
Replacing .............................. 581
Rotating tires......................... 508
Size ....................................... 639
Snow tires ............................. 374
Spare tire .............................. 581
Tools ......................................... 584
Towing
Emergency towing ................ 559
Towing hook ......................... 561
Trailer towing ................ 206, 207
Toyota parking
assist-sensor ......................... 321
Toyota Safety Sense ............... 266
Traction control ....................... 355
Trailer towing ................... 206, 207
Transmission
Automatic transmission......... 231
If the shift lever cannot be
shifted from P ..................... 237
Manual transmission ............. 239
T