Brake line TOYOTA LAND CRUISER 1986 Factory Owner's Guide

SF0OZ-15
B16457
Location of Fuel Tank Cushion Fuel Return Hose
Fuel Inlet Pipe Fuel Tank Cap
Cutoff
ValveRing
1.5 (15, 13 in.´lbf)
Fuel Inlet Pipe Protector Fuel Inlet Pipe Shield
 Gasket
3.5 (35, 31 in.´lbf)
 Gasket
Fuel Tank WireFuel Inlet Hose
Fuel Tank
Protector
Fuel Tank Band
N´m (kgf´cm, ft´lbf) : Specified torque
 Non-reusable part
40 (408, 30)
40 (408, 30)
Ring
Fuel Tank Filler Pipe x 83.5 (35, 31 in.´lbf)
Fuel Tank Vent
Tube Set Plate
Fuel pump and
Sender Gauge
Assembly
Fuel Tank
Parking Brake CableCutoff
Valve
CoverEVAP Tube
Fuel Main Tube
Fuel Return Tube
Bracket
 Gasket
20 (204, 15)
- SFIFUEL TANK AND LINE
SF-29
1728 Author
: Date
:
2004 LAND CRUISER (RM1071U)
FUEL TANK AND LINE
COMPONENTS
CAUTION:

Always use new gaskets when replacing the fuel tank or component parts.

Apply the proper torque to all tightening parts.

B04933
New Gasket
B04934
Fulcrum
Length
30 cm
SST
B04895
SST Fulcrum
Length
30 cm
B02714
CORRECT
WRONG
Delivery Pipe O-Ring
- SFISFI SYSTEM
SF-3
1702 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(b) When connecting the union bolt (fuel pressure pulsation
damper) on the high pressure pipe union, follow the pro-
cedure below:
(1) Always use 2 new gaskets.
(2) Tighten the union bolt by hand.
(3) Using SST, tighten the union bolt to the specified
torque.
SST 09612-24014 (09617-24011)
Torque:
33 N´m (340 kgf´cm, 24 ft´lbf) for use with SST
39 N´m (400 kgf´cm, 29 ft´lbf)
HINT:
Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
(c) When connecting the flare nut on the high pressure pipe
union, follow the procedure below:
(1) Apply a light coat of engine oil to the flare nut, and
tighten the flare nut by hand.
(2) Using SST, tighten the flare nut to the specified
torque.
SST 09023-12700
NOTICE:
Do not rotate the fuel filter outlet when tightening the flare
nut.
Torque:
34 N´m (345 kgf´cm, 25 ft´lbf) for use with SST
38 N´m (380 kgf´cm, 28 ft´lbf)
HINT:
Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
(d) Take following precautions to remove and install the injec-
tors.
(1) Never reuse the O-ring.
(2) When placing a new O-ring on the injector, take
care not to damage it.
(3) Coat a new O-ring with spindle oil or gasoline be-
fore installing; never use engine, gear or brake oil.

F04396
F04395
- SUSPENSION AND AXLECOIL SPRING AND REAR SHOCK ABSORBER
SA-173
2123 Author
: Date
:
2004 LAND CRUISER (RM1071U)
7. REMOVE COIL SPRING
(a) Begin to lower the axle housing.
NOTICE:
Be careful not to snap the brake line and parking brake
cable.
(b) While lowering the axle housing, remove the coil spring
and insulator.
HINT:
At the time of installation, please refer to the following items.

Check that the coil spring end is installed correctly.

If the coil spring end is not in the correct position, reinstall
the coil spring.
(c) Remove the bolt and follow spring from the frame.
Torque: 28 N´m (290 kgf´cm, 21 ft´lbf)

SA15D-02
F04386
SST
F04387
F04388
SA-84
- SUSPENSION AND AXLEREAR AXLE SHAFT
2034 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE REAR WHEEL
Torque: 131 N´m (1,340 kgf´cm, 97 ft´lbf)
2. DISCONNECT BRAKE LINE
Using SST, disconnect the brake line and remove the clip.
SST 09023-00100
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)
3. REMOVE BRAKE CALIPER AND DISC
Remove the 2 bolts, washers, brake caliper and disc.
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
4. CHECK BEARING BACKLASH AND AXLE SHAFT
DEVIATION
(a) Using a dial indicator, check the backlash in the bearing
shaft direction.
Maximum: 0.6 mm (0.024 in.)
If the backlash exceeds the maximum, replace the bearing.
(b) Using a dial indicator, check the deviation at the surface
of the axle shaft outside the hub bolt.
Maximum: 0.05 mm (0.0020 in.)
If the deviation exceeds the maximum, replace the axle shaft.
5. REMOVE PARKING BRAKE ASSEMBLY
(See page BR-33)

SA15N-04
F04386
SST
F05217
F05080
Matchmarks
SA-100
- SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
2050 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE 2 REAR WHEELS
Torque: 131 N´m (1,340 kgf´cm, 97 ft´lbf)
2. DRAIN HYPOID GEAR OIL
Torque: 49 N´m (500 kgf´cm, 36 ft´lbf)
3. DISCONNECT BRAKE LINES
(a) Using SST, disconnect the brake line and remove the clip.
SST 09023-00100
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)
(b) Employ the same manner described above to the other
side.
4. DISCONNECT PARKING BRAKE CABLES
(a) Remove the 2 clips, pin and disconnect the parking brake
cable from the bellcrank.
(b) Employ the same manner described above to the other
side.
5. REMOVE AXLE SHAFTS
(a) Remove the 4 nuts.
Torque: 123 N´m (1,250 kgf´cm, 90 ft´lbf)
(b) Pull out the axle shaft and remove the O-ring.
NOTICE:
Be careful not to damage the oil seal.
(c) Employ the same manner described above to the other
side.
6. DISCONNECT REAR PROPELLER SHAFT
(a) Place matchmarks on the propeller shaft and differential
flange.
(b) Remove the 4 nuts, bolts, washers and disconnect the
propeller shaft.
Torque: 106 N´m (1,080 kgf´cm, 78 ft´lbf)
(c) Support the propeller shaft securely.

SA15T-04
F05181
F04386
SST
- SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER (w/ Diff. Lock)
SA-1 19
2069 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. SHIFTING REAR DIFF. LOCK
(a) Turn the ignition switch to the ON position.
(b) Shift the transfer shift lever to L position.
(c) Turn the differential lock control switch to the RR position
and lock the rear differential.
HINT:
While rotating the tires, check they are in the differential lock
condition.
(d) Disconnect the cable from the negative terminal of the
battery.
2. REMOVE 2 REAR WHEELS
Torque: 131 N´m (1,340 kgf´cm, 97 ft´lbf)
3. DRAIN HYPOID GEAR OIL
Torque: 49 N´m (500 kgf´cm, 36 ft´lbf)
4. DISCONNECT BRAKE LINES
(a) Using SST, disconnect the brake line and remove the clip.
SST 09023-00100
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)
(b) Employ the same manner described above to the other
side.
5. DISCONNECT PARKING BRAKE CABLES
(a) Remove the 2 clips, pin and disconnect the parking brake
cable from the bellcrank.
(b) Employ the same manner described above to the other
side.

SA15Z-04
F04386
SST
F05217
F05080
Matchmarks
- SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER (w/ LSD)
SA-141
2091 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE 2 REAR WHEELS
Torque: 131 N´m (1,340 kgf´cm, 97 ft´lbf)
2. DRAIN HYPOID GEAR OIL
Torque: 49 N´m (500 kgf´cm, 36 ft´lbf)
3. DISCONNECT BRAKE LINES
(a) Using SST, disconnect the brake line and remove the clip.
SST 09023-00100
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)
(b) Employ the same manner described above to the other
side.
4. DISCONNECT PARKING BRAKE CABLES
(a) Remove the 2 clips, pin and disconnect the parking brake
cable from the bellcrank.
(b) Employ the same manner described above to the other
side.
5. REMOVE AXLE SHAFTS
(a) Remove the 4 nuts.
Torque: 123 N´m (1,250 kgf´cm, 90 ft´lbf)
(b) Pull out the axle shaft assembly and remove the O-ring.
NOTICE:
Be careful not to damage the oil seal.
(c) Employ the same manner described above to the other
side.
6. DISCONNECT REAR PROPELLER SHAFT
(a) Place matchmarks on the propeller shaft and differential
flange.
(b) Remove the 4 nuts, bolts, washers and disconnect the
propeller shaft.
Torque: 106 N´m (1,080 kgf´cm, 78 ft´lbf)
(c) Support the propeller shaft securely.

SA28F-03
START
Preliminary Check
Tire pressure
Vehicle height
Brake dragging ROAD TEST
Does the vehicle lead/pull?
Cross switch front tire & wheel
assemblies (left & right).
Does the vehicle lead/pull in
same direction as before?
Check front wheel alignment.
Is it within specification?
Adjust front wheel alignment.Reverse the front left side
tire and rebalance it.
Does the vehicle
lead/pull to the left?
COMPLETE
Are the tires uni-directional type?
Choose the position of front tire & wheel
assemblies where there is least amount of pull.
Increase left front camber and decrease
right front camber until lead/pull is eliminated.Increase right front camber and decrease
left front camber until lead/pull is eliminated.
NO
YES
YES
NO
YES
YES
NO
YES
NO COMPLETE
NONOYES NOIs there steering
off center?
Adjust front tie rods.
NO
YES
Is the lead/pull stronger
than before?
YES
NOTICE : Do not exceed 1° of cross camber.
Do not exceed adjustment range.
Select a flat road where the vehicle can be driven in a straight line for 100 meters at a constant speed
of 35mph. Please confirm safety and set the steering wheel to its straight position. Drive the vehicle in
a straight line for 100 meters at a constant speed of 35mph without holding the steering wheel.
(1) The vehicle can keep straight but the steering wheel has some angle.
STEERING OFF CENTER (See page SR-10)
(2) The vehicle cannot keep straight.
STEERING PULL
YES NO
YES ROAD TEST
Does the vehicle still lead/pull?
NO ROAD TEST
Does the vehicle still lead/pull? ROAD TEST
Does the vehicle still lead/pull?
ROAD TEST
Does the vehicle still lead/pull?NO
Contact your local retail tire distributor.YES
*
*
- SUSPENSION AND AXLETROUBLESHOOTING
SA-3
1953 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REPAIR PROCEDURES
HINT:
This is a flow chart for vehicle pull.