wheel TOYOTA LAND CRUISER 1986 Factory Workshop Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 1986, Model line: LAND CRUISER, Model: TOYOTA LAND CRUISER 1986Pages: 3115, PDF Size: 54.88 MB
Page 852 of 3115
DI-600- DIAGNOSTICSABS & VEHICLE STABILITY CONTROL (VSC) &
BRAKE ASSIST (BA) SYSTEM
793 Author: Date:
2004 LAND CRUISER (RM1071U)
HINT:
After inspection, connect the connector, fill brake reservoir with
brake fluid and clear the DTC (See page DI-505).
NG Replace hydraulic brake booster assembly.
OK
6 Check pressure switch (PH) and pressure switch (PL)
CHECK:
Compare the pressure value of the rear wheel cylinder measured in check pressure switch (PL) operation
with the one measured in check pressure switch (PH) operation.
OK:
Pressure when the voltage between PH and PHG becomes 6 to 0 V > pressure when the resis-
tance between PL and PLG becomes 5.7 kW to 1.0 kW.
Pressure when the resistance between PH and PHG becomes 0 kW to 1 kW > pressure when
the resistance between PL and PLG becomes 1.0 kW to 5.7 kW.
NG Replace hydraulic brake booster assembly.
OK
Check and replace skid control ECU.
7 Check for open or short circuit in harness and connector between hydraulic
brake booster pump motor and hydraulic brake booster (See page IN-36).
NG Replace wire harness.
OK
Page 868 of 3115
DIC94-02
BR3583
BR3582F00010
RotorSpeed Sensor
Magnet
To ECU
+V
-VHigh Speed
Low Speed
CoilNS
- DIAGNOSTICSABS & VEHICLE STABILITY CONTROL (VSC) &
BRAKE ASSIST (BA) SYSTEMDI-615
808 Author: Date:
2004 LAND CRUISER (RM1071U)
CIRCUIT INSPECTION
DTC
C0200 / 31 - C1239 / 39Speed Sensor Circuit
CIRCUIT DESCRIPTION
The speed sensor detects wheel speed and sends the ap-
propriate signals to the ECU. These signals are used for control
of the ABS & BA & TRAC & VSC control system. The front and
rear rotors each have 48 serrations.
When the rotors rotate, the magnetic field emitted by the perma-
nent magnet in the speed sensor generates AC voltage. Since
the frequency of this AC voltage changes in direct proportion to
the speed of the rotor, the frequency is used by the ECU to de-
tect the speed of each wheel.
DTC No.DTC Detecting ConditionTrouble Area
C0200 / 31
C0205 / 32
C0210 / 33
C0215 / 34
Detection of any of the conditions 1. through 4.:
1. At a vehicle speed of 6 mph (10 km/h) or more, pulses
are not input for 15 sec.
2. Momentary interruption of the speed sensor signal oc-
curs at least 7 times in the time between switching the
ignition switch ON and switching it OFF.
3. Continuous noise occurs into the speed sensor signals
with a vehicle speed at 12 mph (20 km/h) or more.
4. The condition that the speed sensor signal circuit is
open continues for 0.12 sec. or more.
ABS does not function
Brake pedal is not depressed
Parking brake is not set
Rear differential does not lock
Under the above conditions, when the difference in velocity
between the highest rotating and the second highest rotat-
ing wheels is within 1 mph (2 km/h), the slowest wheel ro-
tates at 0 mph (0 km/h), and the second slowest wheel
rotates at 7 mph (12 km/h) for 1 second or more.
Right front, left front, right rear and left rear speed sensor
Each speed sensor circuit
Sensor rotor
C1235 / 35
C1236 / 36
C1238 / 38
C1239 / 39Continuous noise occurs into the speed sensor
signals with a vehicle speed at 12 mph (20 km/h)
or more continues for 5 sec or more.Right front, left front, right rear, left rear speed sensor
Speed sensor rotor
HINT:
DTC No. C0200 / 31 and C1235 / 35 are for the right front speed sensor.
DTC No. C0205 / 32 and C1236 / 36 are for the left front speed sensor.
DTC No. C0210 / 33 and C1238 / 38 are for the right rear speed sensor.
DTC No. C0215 / 34 and C1239 / 39 are for the left rear speed sensor.
Page 872 of 3115
BR3795
OK NG
W04200
Normal Signal Waveform
1 V / Division2 m/s / DivisionGND
- DIAGNOSTICSABS & VEHICLE STABILITY CONTROL (VSC) &
BRAKE ASSIST (BA) SYSTEMDI-619
812 Author: Date:
2004 LAND CRUISER (RM1071U)
4 Check sensor installation.
CHECK:
Check the speed sensor installation.
OK:
The installation bolt is tightened properly and there is
no clearance between the sensor and front steering
knuckle or rear axle carrier.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
NG Replace speed sensor.
NOTICE:
Check the speed sensor signal last (See page DI-505).
OK
5 Check speed sensor and sensor rotor serrations.
(REFERENCE) INSPECTION USING OSCILLOSCOPE
PREPARATION:
(a) Remove the skid control ECU with connectors still con-
nected.
(b) Connect the oscilloscope to each of terminals FR+ - FR-,
FL+ - FL-, RR+ - RR- or RL+ - RL- of the skid control
ECU.
CHECK:
Drive the vehicle at about 12 mph (20 km/h), and check the sig-
nal waveform.
HINT:
As vehicle speed (rpm of the wheels) increase, a cycle of
the waveform narrows and the fluctuation in the output
voltage becomes greater.
When noise is identified in the waveform on the oscillo-
scope, error signals are generated due to the speed sen-
sor rotor's scratches, looseness or foreign matter depos-
ited on it.
OK Check and replace skid control ECU.
NG
Page 893 of 3115
Inspector 's
Name:
Customer 's Name
Date Vehicle
Brought InRegistration DateRegistration No.
Frame No.
Odometer Reading/ /
/ /
Date Problem First Occurred
Frequency Problem Occurs/ /
ContinuousIntermittent ( times a day)
TRAC does not operate. (Wheels spin when starting rapidly.)
DisplaysDoes not display
DTC Check1st Time
2nd TimeNormal Code
Malfunction Code (Code )
Normal CodeMalfunction Code (Code )
Symptomskm
miles
Light Abnormal TRAC OFF Indicator
Light Abnormal SLIP Indicator
Remains ONDoes not light up
Check Item
NormalMalfunction Code (Code )
NormalMalfunction Code (Code )
ABS Warning Light
Malfunction
Indicator Light TRAC & VSC Check Sheet
Remains ONDoes not light up
VSC does not operate. (Wheels sideslip at the time of sharp turning.)
VSC TRC Warning
Indicator Abnormal
Skid Control
Buzzer AbnormalDoes not soundSounds
VSC/TRC OFF SW
SYSTEMFreeze Frame Data
SHIFT POSITION
YAW RATON
OFF
VSC/TRC
P, NR
D
deg/s
VFAIL
23
4L
MAS CYL PRESS
THROTTLE
MAS PRESS GRADE
G (RIGHT&LEFT)
G (BACK&FORTH)
STEERING ANG
deg
deg
MPa/s
G
G DI-504
- DIAGNOSTICSABS & VEHICLE STABILITY CONTROL (VSC) &
BRAKE ASSIST (BA) SYSTEM
697 Author: Date:
2004 LAND CRUISER (RM1071U)
Page 894 of 3115
DIC8V-01
DI-518- DIAGNOSTICSABS & VEHICLE STABILITY CONTROL (VSC) &
BRAKE ASSIST (BA) SYSTEM
711 Author: Date:
2004 LAND CRUISER (RM1071U)
DIAGNOSTIC TROUBLE CODE CHART
NOTICE:
When removing the part, turn the ignition switch OFF.
HINT:
Using SST 09843-18020 or 09843-18040, connect terminals Tc and E1 of the DLC1 or Tc and CG
of the DLC3.
If any abnormality is not found when inspecting parts, inspect the ECU.
If a malfunction code is displayed during the DTC check, check the circuit listed that code. For details
of each code, turn to the page referred to under the ºSee pageº for respective ºDTC No.º in the DTC
chart.
DTC chart of ABS:
DTC No.
(See Page)Detection ItemTrouble Area
C0278 / 11
(DI-531)Open or short in ABS solenoid relay circuitABS solenoid relay
C0279 / 12
(DI-531)B+ short in ABS solenoid relay circuit
ABS solenoid relay
ABS solenoid relay circuit
C0226 / 21
(DI-528)Open or short in hydraulic brake booster solenoid circuit (SFR
circuit)Hydraulic brake booster
SFRR or SFRH circuit
C0236 / 22
(DI-528)Open or short in hydraulic brake booster solenoid circuit (SFL
circuit)Hydraulic brake booster
SFLR or SFLH circuit
C0246 / 23
(DI-528)Open or short in hydraulic brake booster solenoid circuit (SRR
circuit)Hydraulic brake booster
SRRR or SRRH circuit
C0256 / 24
(DI-528)Open or short in hydraulic brake booster solenoid circuit (SRL
circuit)Hydraulic brake booster
SRLR or SRLH circuit
C1225 / 25
(DI-543)Open or short in hydraulic brake booster solenoid circuit (SA1
circuit)Hydraulic brake booster
SA1 circuit
C1226 / 26
(DI-543)Open or short in hydraulic brake booster solenoid circuit (SA2
circuit)Hydraulic brake booster
SA2 circuit
C1227 / 27
(DI-543)Open or short in hydraulic brake booster
solenoid circuit (SA3 circuit)Hydraulic brake booster
SA3 circuit
C1228 / 28
(DI-543)Open or short in hydraulic brake booster solenoid circuit (STR
circuit)Hydraulic brake booster
STR circuit
C0200 / 31*1
(DI-615)Right front wheel speed sensor signal malfunction
C0205 / 32*1
(DI-615)Left front wheel speed sensor signal malfunctionRight front, left front, right rear and left rear speed sensor
Eh d i itC0210 / 33*1
(DI-615)Right rear wheel speed sensor signal malfunction
Each speed sensor circuit
Sensor rotor
C0215 / 34*1
(DI-615)Left rear wheel speed sensor signal malfunction
C1235 / 35
(DI-615)Foreign matter is attached on the tip of the right front sensorRight front, left front, right rear, left rear speed sensor
C1236 / 36
(DI-615)Foreign matter is attached on the tip of the left front sensor
Right front, left front, right rear, left rear s eed sensor
Sensor rotor
C1237 / 37
(DI-557)Size of some tires is different from the other tiresTire size
Page 902 of 3115
F06425
Hand-held
Tester
DLC3
- DIAGNOSTICSABS & VEHICLE STABILITY CONTROL (VSC) &
BRAKE ASSIST (BA) SYSTEMDI-507
700 Author: Date:
2004 LAND CRUISER (RM1071U)
(e) In case of using hand-held tester:
Clear the DTC.
(1) Hook up the hand-held tester to the DLC3.
(2) Turn the ignition switch ON.
(3) Operate the hand-held tester to erase the codes.
(See the hand-held tester operator's manual.)
2. DATA LIST
HINT:
According to the DATA LIST displayed by the hand-held tester, you can read the value of the switch, sensor,
actuator and so on without parts removal. Reading the DATA LIST as a first step of troubleshooting is one
of the methods to shorten labor time.
(a) Connect the hand-held tester to the DLC3.
(b) Turn the ignition switch ON.
(c) According to the display on the tester, read the ºDATA LISTº.
ItemMeasurement Item/Range
(Display)Normal Condition*Diagnostic Note
HB MOT RELAYHB Motor relay status/
ON or OFF--
ABS MOT RELAYMotor relay status/ ON or OFF--
SOL RELAYSolenoid relay status/
ON or OFF--
PRESS HIGH
HIGH Hydraulic brake boost pres-
sure/ ON or OFF
--
PRESS LOWLOW Hydraulic brake boost
pressure/ ON or OFF--
VSC/TRC OFF SWVSC OFF switch/ ON or OFF--
IDLE SWMain idle switch/ ON or OFFON: Accelerator pedal released
OFF: Accelerator pedal depressed-
STOP LIGHT SWStop light switch/ ON or OFFON: Brake pedal released
OFF: Brake pedal depressed-
PKB SWPKB sw/ ON or OFFON: Parking brake applied
OFF: Parking brake released-
ABS OPERT FRFront Right wheel operation/
BEFORE or OPERATEBEFORE: No ABS operation (FR)
OPERATE: During ABS operation
(FR)
-
ABS OPERT FLFront Left wheel operation/
BEFORE or OPERATEBEFORE: No ABS operation (FL)
OPERATE: During ABS operation
(FL)
-
ABS OPERT RRRear Right wheel operation/
BEFORE or OPERATEBEFORE: No ABS operation (RR)
OPERATE: During ABS operation
(RR)
-
ABS OPRET RLRear Left wheel operation/
BEFORE or OPERATEBEFORE: No ABS operation (RL)
OPERATE: During ABS operation
(RL)
-
WHEEL SPD FRFront Right wheel speed /
Min.: 0km/h, Max.: 326.4 km/hActual wheel speedSpeed indicated on speedometer
Page 903 of 3115
DI-508- DIAGNOSTICSABS & VEHICLE STABILITY CONTROL (VSC) &
BRAKE ASSIST (BA) SYSTEM
701 Author: Date:
2004 LAND CRUISER (RM1071U)WHEEL SPD FL
Front Left wheel speed/
Min.: 0km/h, Max.: 326.4 km/hActual wheel speedSpeed indicated on speedometer
WHEEL SPD RRRear Right wheel speed/
Min.: 0km/h, Max.: 326.4 km/hActual wheel speedSpeed indicated on speedometer
WHEEL SPD RLRear Left wheel speed/
Min.: 0km/h, Max.: 326.4 km/hActual wheel speedSpeed indicated on speedometer
DECELERAT SENSG sensor (GL1 filter)/
Min.: -1.869 G, Max.: 1.869Approximately 0 ± 0.13 G at still
conditionReading changes when vehicle is
bounced
DECELERAT SENS2G sensor (GL2 filter)/
Min.: -1.869 G, Max.: 1.869Approximately 0 ± 0.13 G at still
conditionReading changes when vehicle is
bounced
IG VOLTAGEECU IG power voltage/
UNDER or NORMAL or OVER--
SFRRSFRR/ ON or OFF--
SFRHSFRH/ ON or OFF--
SFLRSFLR/ ON or OFF--
SFLHSFLH/ ON or OFF--
SRRR (SRR)SRRR (SRR)/ ON or OFF--
SRRH (SRH)SRRH (SRH)/ ON or OFF--
SRLRSRLR/ ON or OFF--
SRLHSRLH/ ON or OFF--
SRCF (SA1)SRCF (SA1)/ ON or OFF--
SRCR (SA2)SRCR (SA2)/ ON or OFF--
SRMF (SMCF, SA3)SRMF (SMCF, SA3)/ ON or OFF--
SRMR (SMCR, STR)SRMR (SMCR, STR)/ ON or OFF--
THROTTLEThrottle position sensor/
Min.: 0 deg, Max.: 125 deg--
ENGINE SPDEngine Speed/
Min.: 0 rpm, Max.: 6000 rpmActual engine speed-
YAW R AT EYaw rate sensor/
Min.: -128 deg/s, Max.: 128 deg/s--
YAW ZERO VALUEMemorized zero value/
Min.: -128 deg/s, Max.: 128 deg/s--
STEERING ANG
Steering sensor/
Min.: -1682 deg,
Max.: 1877 deg
-1682 to 1877 deg
Turning the steering wheel
changes the value
Left : Becomes grater
Right : Becomes smaller
MAS CYL PRS 1Master cylinder pressure 1/
Min.: 0 V, Max.: 5 VWhen brake pedal is released:
0.3 - 0.9 VReading increases when brake
pedal is depressed
AIR BLD SUPPORTAir bleed support/
NOT SUP or SUPPORTw/ BA: Supported
w/ VSC: Not supported-
TEST MODETest mode operation/
NORMAL or TESTNORMAL: Normal mode
TEST: During test mode-
#CODESNumber of Trouble Code/
Min.: 0, Max.: 255MIn.: 0, Max.: 45-
Page 905 of 3115
DI-510- DIAGNOSTICSABS & VEHICLE STABILITY CONTROL (VSC) &
BRAKE ASSIST (BA) SYSTEM
703 Author: Date:
2004 LAND CRUISER (RM1071U)SRMF & SRMR
Turns ABS solenoid SRMF & SRMR ON / OFFOperation of solenoid (click-
ing sound) can be heard
SOL RELAYTurns ABS solenoid relay ON/OFFOperation of solenoid (click-
ing sound) can be heard
ABS MOT RELAYTurns ABS motor relay ON/OFFOperation of motor (clicking
sound) can be heard
TRAC MOT RELAYTurns TRC motor relay ON/OFFOperation of motor (clicking
sound) can be heard
ABS WARN LIGHTTurns ABS warning light ON / OFFObserve combination meter
VSC WARN LIGHTTurns VSC warning light ON / OFFObserve combination meter
VSC/ TRC OFF INDTurns VSC / TRC OFF indicator ON / OFFObserve combination meter
SLIP INDI LIGHTTurns SLIP indicator light ON / OFFObserve combination meter
BRAKE WRN LIGHTTurns BRAKE warning light ON / OFFObserve combination meter
VSC/BR WARN BUZTurns VSC / BRAKE warning buzzer ON / OFFBuzzer can be heard
4. FREEZE FRAME DATA
(a) The vehicle (sensor) status memorized during ABS and/or VSC operation or at the time of error code
detection can be displayed by the hand-held tester.
(b) Only one record of freeze frame data is stored and the freeze frame data generated during ABS and/or
VSC operation are constantly updated. Also, the number of the ignition switch's ºONº after the freeze
frame data is stored can be memorized up to 31 and it can be displayed.
HINT:
If the ignition switch ºONº operation exceeds 31 times, º31º appears on the display.
(c) If the diagnosis code abnormality occurs, the freeze frame data at the occurrence of the abnormality
is stored but the ABS actuation data is deleted.
Hand-held tester displayMeasurement ItemReference Value*
VEHICLE SPDWheel speed sensor readingSpeed indicated on speedometer
STOP LIGHT SWStop light switch signalStop light switch ON: ON, OFF: OFF
# IG ONNumber of operations of ignition switch ON after
memorizing freeze frame data0 - 31
MAS CYL PRESSMaster cylinder pressure sensor readingBrake pedal release : 0.3 to 0.9 V
Brake pedal depress: 0.8 to 4.5 V
MASS PRESS GRADEMaster cylinder pressure sensor change-30 to 200 MPa/s
SYSTEMSystem status
ABS activated: ABS
VSC/TRC activated: VSC/TRC
BA activated: BA
Fail safe mode activated: FAIL SF
No system activated: NO SYS
YAW R AT EYaw rate angle sensor reading-100 to 100
STEERING ANGSteering sensor readingLeft turn: Increase
Right turn: Drop
THROTTLEThrottle position sensor readingRelease accelerator pedal: Approx. 0 deg.THROTTLEThrottle position sensor readingRelease accelerator edal: A rox. 0 deg.
Depress accelerator pedal: Approx. 90 deg.
G (RIGHT & LEFT)Right and left G-1.869 to 1.869
G (BACK & FORTH)Back and forth G-1.869 to 1.869
VSC (TRC) OFF SWVSC OFF switch signalTRAC OFF SW ON: ON
OFF: OFF
Page 907 of 3115
BR3893
Malfunction Code (Example Code 72, 76)
72 6
7
ON
OFF
0.5 sec. 0.5 sec. 0.5 sec. 0.5 sec.1.5 sec.
2.5 sec. 4 sec.
Repeat DI-512
- DIAGNOSTICSABS & VEHICLE STABILITY CONTROL (VSC) &
BRAKE ASSIST (BA) SYSTEM
705 Author: Date:
2004 LAND CRUISER (RM1071U)
(8) Leaving the vehicle in the stationary condition and
the brake pedal in a free condition for 1 sec. or
more, continue to depress the brake pedal with a
force of 98 N (10 kgf, 22 lbf) or more for 1 sec. or
more.
(9) Leaving the vehicle in the stationary condition, de-
press the brake pedal with a force of 980 N (100 kgf,
221 lbf) or more quickly.
HINT:
At this time, the ABS warning light comes on for 3 sec.
(10) Drive the vehicle straight forward.
When driving the vehicle with a speed faster than 28
mph (45 km/h) for several seconds, check that the
ABS warning light goes off.
HINT:
There is a case that the sensor check is not completed if the ve-
hicle has its wheels spun or its steering wheel turned during this
check.
(11) Stop the vehicle.
(12) Using SST, connect terminals Tc and E
1 of the
DLC1 or Tc and CG of the DLC3.
SST 09843-18020 or 09843-18040
(13) Read the number of blinks of the ABS warning light.
HINT:
See the list of DTC on the next page.
If every sensor is normal, a normal code is output (A cycle
of 0.25 sec. ON and 0.25 sec. OFF is repeated).
If 2 or more malfunctions are indicated at the same time,
the lowest numbered code will be displayed 1st.
(14) After doing the check, disconnect the SST from ter-
minals of the DLC1 or terminals of the DLC1 and
DLC3, and turn the ignition switch OFF.
SST 09843-18020 or 09843-18040
Page 909 of 3115
F02201
DLC1 E1
TcTs
BR3904
0.13 sec. 0.13 sec.
ON
OFF
F02135
Start Position
End PositionWithin ± 5° DI-514
- DIAGNOSTICSABS & VEHICLE STABILITY CONTROL (VSC) &
BRAKE ASSIST (BA) SYSTEM
707 Author: Date:
2004 LAND CRUISER (RM1071U)
(a) Procedures for test mode:
(1) Turn the ignition switch OFF.
(2) Check that the shift lever is in the P position, and
turn the steering wheel to the neutral position.
(3) Using SST, connect terminals Ts and E
1 of the
DLC1.
SST 09843-18020
(4) Start the engine.
(5) Check that the VSC TRAC warning light blinks.
HINT:
If the VSC TRAC warning light does not blink, inspect the VSC
TRAC warning light circuit and Ts terminal circuit (See page
DI-631 and DI-653).
Turn the steering wheel either to the left or right 450° or
more from the vehicle stationary condition, and turn back
the steering wheel to the straight ahead position.
(b) Keep the vehicle stationary on a level place for 1 sec. or
more.
(c) Check the yaw rate sensor.
Shift the shift lever to the D position and drive the vehicle
at a vehicle speed of approx. 5 km/h (3 mph), turn the
steering wheel either to the left or right 90° or more, and
maintain this angle until the vehicle has turned 180°.
Stop the vehicle and shift the shift lever to the P
position. Check that the VSC buzzer sounds for 3
sec.
If the VSC buzzer sounds, the sensor check is in normal
completion.
If the VSC buzzer does not sound, do the sensor check again.
If the VSC buzzer still does not sound, check the VSC buzzer
circuit, then do the sensor check again.
Trouble AreaSee page
VSC buzzer circuitDI-649
HINT:
Make a 180° turn. At the end of the turn, the direction of
the vehicle should be within 180°± 5° of its start position.
Do not spin the wheels.
(d) Read the DTC.
(1) Using SST, connect terminals Tc and E
1 of the
DLC1 or Tc and CG of the DLC3.
SST 09843-18020 or 09843-18040
(2) Read the number of times the VSC TRAC warning
light blinks.
HINT:
See the list of DTC shown on the next page.
If every sensor is normal, a normal code is output. (A cycle
of 0.25 sec. ON and 0.25 sec. OFF is repeated.)