TOYOTA LAND CRUISER 1986 Factory Repair Manual

INSTALLATION
Butt Weld
Pillar Reinforcement
Inner Pillar
Rocker Panel
Reinforcement
Butt Weld
Butt Weld
Foamed Material
Application Area
Butt Weld
Butt Weld
Butt Weld
1. Temporarily install the new parts and mea-
sure each part in accordance with the body
dimension diagram.
2. Temporarily install the new parts and check
the fit of the front door and rear door.3. After welding inner pillar and rocker panel
reinforcement and pillar reinforcement to the
vehicle install the outer pillar.
4. After installing the new parts, apply foamed
materials.
BODY PANEL REPLACEMENTRE-19

COWL TOP SIDE PANEL (ASSY)
REMOVAL
BODY PANEL REPLACEMENTRE-10

INSTALLATION
BODY PANEL REPLACEMENTRE-11

mm in.
4.5
5.0
5.50.177
0.197
0.217
FIT STANDARDS
After doors and the engine hood are installed, be sure to perform fit adjustment to prevent abnormal wind
noise and ensure a good appearance.
4.5 mm
5.5 mm
5.5 mm
5.0 mm
5.5 mm
5.0 mm
APPENDIXAP-2

mm in.
5.5
10.50.217
0.413 10.5 mm
5.5 mm
5.5 mm
10.5 mm
5.5 mm
10.5 mm
5.5 mm
5.5 mm
APPENDIXAP-3

FLOOR SIDE INNER REAR MEMBER (ASSY)
REMOVAL (With the center body pillar removed.)
BODY PANEL REPLACEMENTRE-20

INSTALLATION
BODY PANEL REPLACEMENTRE-21

mm in.
50
1.97
FRONT BODY PILLAR (CUT)
REMOVAL (With the cowl top side panel removed.)
Cut and Join Location
(Cut Location for Supply Parts)
[Cut and Join Locations]
50 mm
50 mm
50 mm
Cut and Join Location
(Cut Location for Supply Parts)
Cut with disc sander, etc.
1. Cut and join the parts at the locations as shown
above.2. Cut and join the outer pillar and reinforcement
and inner pillar at position shifted about 50 mm
(1.97 in.)
3. Cut and join the rocker outer panel and rocker
panel reinforcement at position shifted about 50
mm (1.97 in.)
BODY PANEL REPLACEMENTRE-15

mm in.
60
11 02.36
4.33
INSTALLATION
Inner Pillar
Butt Weld
Cowl Side Panel
Butt Weld
Rocker Panel Reinforcement
Cut and Join Location
110 mm
Outer Pillar
Cut and Join
Location
60 mm
Pillar Reinforcement
3. Before temporarily installing the new parts.
Weld the pillar reinforcement and outer pillar
with standard points. 1. Install the inner pillar and rocker panel rein-
forcement to the vehicle side.
2. Cut the new parts for the outer pillar at the
locations as shown above.
HINT: After welding the pillar reinforcement finally
attach it to the cut and join location tips.
BODY PANEL REPLACEMENTRE-16

mm in.
20
0.79 Foamed Material
Application Area
Butt Weld
Butt Weld
Butt Weld
Butt Weld
Tack Weld (20 mm)
Butt Weld
6. Apply foamed material to the pillar section. 4. Temporarily install the new parts and measure
each part in accordance with the body dimen-
sion diagram.
5. Before welding the new parts, check the fit of
the front door, front fender and windshield
glass.
BODY PANEL REPLACEMENTRE-17