fuel TOYOTA LAND CRUISER 1986 Factory Repair Manual

AC2810
AC1HK-04
AC2811
N11084
Wrong Okay
HI LO HILO
- AIR CONDITIONINGAIR CONDITIONING SYSTEM
AC-1
2726 Author
: Date
:
2004 LAND CRUISER (RM1071U)
AIR CONDITIONING SYSTEM
PRECAUTION
1. DO NOT HANDLE REFRIGERANT IN AN ENCLOSED
AREA OR NEAR AN OPEN FLAME
2. ALWAYS WEAR SAFETY GLASSES FOR EYE
PROTECTION
3. AVOID YOUR EYES AND SKIN TO CONTACT WITH
LIQUID REFRIGERANT
If you get the liquid refrigerant in your eyes or on your skin:
(a) Wash out the area with lots of cold water.
CAUTION:
Do not rub your eyes or skin.
(b) Apply clean petroleum jelly to the skin.
(c) Go immediately to a physician or hospital for professional
treatment.
4. NEVER HEAT CONTAINER OR EXPOSE IT TO NAKED
FLAME
5. DO NOT DROP CONTAINER NOR APPLY PHYSICAL
SHOCKS TO IT.
6. DO NOT OPERATE COMPRESSOR WITHOUT
ENOUGH REFRIGERANT IN REFRIGERANT SYSTEM
If there is not enough refrigerant in the refrigerant system, oil lu-
brication will be insufficient and compressor burnout may occur.
To avoid this, always keep enough refrigerant in the refrigerant
system.
7. DO NOT OPEN HIGH PRESSURE MANIFOLD VALVE
WHILE COMPRESSOR IS OPERATING
If the high pressure valves opened, refrigerant flows in the re-
verse direction and could cause the charging cylinder to rup-
ture, so open and close the only low pressure valve.
8. DO NOT OVERCHARGE REFRIGERANT SYSTEM
WITH REFRIGERANT
If refrigerant is overcharged, it causes problems such as insuffi-
cient cooling, poor fuel economy, engine overheating etc.

27 Noise NOISE PRODUCED BY VIBRATION OR SHOCK WHILE DRIVING
No
Ye s Is radio assembly properly installed?
Noise is produced from static eletricity accumulating in the vehicle body. With vehicles stationary lightly tap each system.
Is noise produced?Install properly.
Each system faulty. Is speaker properly installed?
No
No Ye s
Ye s
28 Noise NOISE PRODUCED WHEN ENGINE STARTS
NoYe s Whistling noise which becomes high-pitched when
accelerator strongly depressed, disappears shortly
after engine stops.Generator noise.
A/C noise.
Fuel gauge noise.
Horn noise.
Ignition noise.
Turn signal noise.
Washer noise.
Engine coolant temp. gauge noise.
Wiper noise. Whining noise occurs when A/C is operating.
Scratching noise occurs during sudden acceleration, driving on rough
roads or when ignition switch is turned ON.
Clicking sound is heard when horn button is pressed, then
released. Whirring/grating sound is heard when pushed
continuously.
Murmuring sound stops when engine stops.
Tick-tack noise occurs in co-ordination with blinking
offlasher.
Noise occurs during window washer operation.
Scratching noise occurs while engine is running,
and continues a while even after engine stops.
Scraping noise in line with wiper beat.
Other type of noiseYe s
Ye s
Ye s
Ye s
Ye s
Ye s
Ye s
Ye s No
No
No
No
No
No
No
No
BE-168
- BODY ELECTRICALAUDIO SYSTEM
2541 Author
: Date
:
2004 LAND CRUISER (RM1071U)

I24919
OIL
SEAT BELTD1 D2 ODO/TRIP
INCLINATION
SSR
EEPRON
BZ
SPD
TM
FUEL
TEMP
VOLT
SUPPLY
CIRCUIT
P
R
D N
4
3
L 2
A/T P
CRUISE
2nd START
ETC PWR
AIR BAG
FUEL WARNING
CHG
A/T OIL TEMP D6
D11
D5
D19
D14
D16
D12
C19
B10
C20
C4
D10
D9
D17OIL MAINT
- BODY ELECTRICALCOMBINATION METER
BE-59
2432 Author
: Date
:
2004 LAND CRUISER (RM1071U)

MET Fuse Light Control Switch Flasher Relay
ABS, TRC, VSC ECU ABS, TRC, VSC ECU Drive Monitor H/L R-HI Fuse Body ECU
ABS, TRC, VSC ECU
ABS & BA & TRAC & VSC Actuator ECM
ABS, TRC, VSC ECU
Airbag ECU
Oil Pressure Sender Gauge Airbag ECU Body ECUWiring connector side No.107 6
19 18 175 3
12
20 15
16
17
18
19
7 4 1
C14 C13 C12
11
Gateway ECU
ECM Engine Ground
Main Fuel Sender Gauge
7
19
201
2
4
C15Key Unlock Warning Switch 9CTR DIFF Switch 14
Drive Monitor 16 10 ECM
Body (Door Courtesy Switch Signal) 10Flasher Relay 4
ABS, TRC, VSC ECU
ABS, TRC, VSC ECU
ABS, TRC, VSC ECU
GAUGE1 Fuse
ECU-B2 Fuse
ACC Fuse
DOME Fuse
Speed Sensor 11
12
13
14
15Main Fuel Sender Gauge
Light Control Rheostat 6 Main Fuel Sender GaugeBody Ground 9
Speed Control Unit 16PANEL Fuse 8
11 Driver Seat Belt Buckle Switch
- BODY ELECTRICALCOMBINATION METER
BE-61
2434 Author
: Date
:
2004 LAND CRUISER (RM1071U)

BE-64
- BODY ELECTRICALCOMBINATION METER
2437 Author
: Date
:
C13 1 1 (CHECK E/G) G dIgnition switch ON and engine is stoppedBelow 1 VC13-1 1 (CHECK E/G) - GroundIgnition switch ON and engine is running10 - 14 V
C13-14 (CTR DIFF/4WD) - GroundIgnition switch ON and
center diff. lock switch OFFBelow 1 V
C13-14 (CTR DIFF/4WD) - GroundIgnition switch ON and
center diff. lock switch ON10 - 14 V
C13 15 (SLIP) G dIG switch ON, SLIP warning light ONBelow 1.5 VC13-15 (SLIP) - GroundIG switch ON, SLIP warning light OFF10 - 14 V
C13 16 (VSC TRC) G dIG switch ON, VSC TRC indicator light ONBelow 1.5 VC13-16 (VSC TRC) - GroundIG switch ON, VSC TRC indicator light OFF10 - 14 V
C13 17 (VSC OFF) G dIG switch ON, VSC OFF indicator light ONBelow 1.5 VC13-17 (VSC OFF) - GroundIG switch ON, VSC OFF indicator light OFF10 - 14 V
C13 18 (ACTIVE TRC) G dIG switch ON, TRC OFF indicator light ONBelow 1.5 VC13-18 (ACTIVE TRC) - GroundIG switch ON, TRC OFF indicator light OFF10 - 14 V
C13 19 (RSCA OFF) G dIG switch ON, RSCA warning light ONBelow 2.0 VC13-19 (RSCA OFF) - GroundIG switch ON, RSCA warning light OFF10 - 14 V
C14-4 (AIR BAG-) - GroundIgnition switch ON and
SRS indicator light lights upBelow 1 V
C14-4 (AIR BAG-) - GroundIgnition switch ON and
SRS indicator does not light up10 - 14 V
C14 7 (OIL PRS SDR) G dIgnition switch ON and indicator ONBelow 1 VC14-7 (OIL PRS SDR) - GroundIgnition switch ON and indicator OFF10 - 14 V
C14-10 (T/M PULSE) - GroundEngine is RunningPulse generation
C14 1 1 (D BKL SW) G dIgnition switch ON and seat belt is unfastened10 - 14 VC14-1 1 (D-BKL SW) - GroundIgnition switch ON and seat belt is fastenedBelow 1 V
C14 18 (PKB SW) G d
Ignition switch ON and
parking brake lever is pulledBelow 1 V
C14-18 (PKB SW) - GroundIgnition switch ON and
parking brake lever is released10 - 14 V
C14 20 (BRAKE) G d
Ignition switch ON and brake system indicator
ONBelow 1 V
C14-20 (BRAKE) - GroundIgnition switch ON and brake system indicator
OFF10 - 14 V
C15-1 (E/G EARTH) - GroundConstantContinuity
C15-2 (MAIN FE) - GroundConstantContinuity
C15-4 (MAIN FV) - GroundIgnition switch ON4.5 - 5.5 V
C15 6 (MAIN FR) G d
Ignition switch ON and
fuel sender gauge float UPApprox. 0.5 V
C15-6 (MAIN FR) - GroundIgnition switch ON and
fuel sender gauge float DOWNApprox. 5.5 V
C15 7 (ILL ) G d
Ignition switch ON and
light control rheostat volume minimumBelow 1 V
C15-7 (ILL-) - GroundIgnition switch ON and
light control rheostat volume maximum10 - 14 V
Key unlock warning switch ON (Key is inserted)Below 1 V
C15-9 (KEY SW) - GroundKey unlock warning switch OFF
(Key is removed)10 - 14 V

I06184
F
1/2
E 321
- BODY ELECTRICALCOMBINATION METER
BE-67
2440 Author
: Date
:
6. INSPECT FUEL SENDER GAUGE VOLTAGE
(a) Apply voltage (4.5 V - 5.0 V) between terminals 2 and 3.
(b) Measure voltage between terminals 1 and 2 for each float
position.
Float position mm (in.)Voltage (V)
F: Approx. 85.3 (3.36)Approx. 4.60 ± 0.1
1/2: Approx. 1.7 (0.67)Approx. 2.45 ± 0.1
E: Approx. 91.9 (3.62)Approx. 0.30 ± 0.1
If voltage value is not as specified, replace main sender gauge.
7. INSPECT LOW OIL PRESSURE WARNING LIGHT
(a) Disconnect the connector from the low oil pressure
switch.
(b) Turn the ignition switch ON.
(c) Connect the terminal of wire harness side connector and
ground, then check the warning light.
8. INSPECT PARKING BRAKE WARNING LIGHT
(a) Disconnect the connector from the parking brake switch
and ground terminal on the wire harness side connector.
(b) Turn the ignition switch ON and check that the warning
light lights up.
9. INSPECT BRAKE WARNING LIGHT
(a) Disconnect the connector from the brake fluid level warn-
ing switch and ground terminal on the wire harness side
connector.
(b) Turn the ignition switch ON and check that the warning
light lights up.
10. INSPECT BRAKE FLUID LEVEL WARNING SWITCH
(a) Remove the reservoir tank cap and retainer.
(b) Disconnect the connector.
(c) Check that the continuity exists between the terminal.
(d) Use syphon, etc., to take fluid out of the reservoir tank.
(e) Check that the continuity exists between terminals.
(f) Pour the fluid back in the reservoir tank.
11. INSPECT OPEN DOOR WARNING LIGHT
(a) DIsconnect the connector from the driver door courtesy
switch and ground terminal on the wire harness side con-
nector.
(b) Turn the ignition switch ON and check that the warning
light lights up.

I24744
Seat Belt Warning
Occupant Detection Sensor
Fuel Tank

Fuel Sender Gauge
Park/ Neutral Position Switch Engine Coolant
Tempareture Sender Gauge
Speed Sensor
Oil Pressure Gauge
- BODY ELECTRICALCOMBINATION METER
BE-57
2430 Author
: Date
:
2004 LAND CRUISER (RM1071U)

I25274
Cowl Side J/B LH (Back Side):
DOME Relay
ACC RelayIG1 No.2 Relay
DEFOG Relay
- BODY ELECTRICALPOWER SOURCE
BE-23
2396 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(a) Remove the fuse from the junction block and inspect the
connector on junction block side.
Fuse Tester connectionConditionSpecified condition
AHC-IG 2 - GroundIgnition switch ONBattery positive voltage
POWER HTR 4 - GroundIgnition switch ONBattery positive voltage
FUEL HTR 6 - GroundIgnition switch ONBattery positive voltage
AHC-B 8 - GroundConstantBattery positive voltage
DEFOG 10 - GroundConstantBattery positive voltage
AM1 12 - GroundConstantBattery positive voltage

I24922
Cowl Side J/B LH
ABCD
Relays:
A. DEFOG
B. IG1 No.2
C. ACC
D. DOME Fuses:
1. AHC-IG
2. POWER HTR
3. FUEL HTR
4. AHC-B
5. DEFOG
6. AM1
7. ACC
8. CIG
9. PWR OUTLET
10. OBD-2
11. STOP
12. A/C
13. BATT CHARGE
14. DBL LOCK
15. ECU-B1
16. ECU-IG1
17. GAUGE1
18. EFI or ECD NO.2
19. RR WIPER
20. SUN ROOF
21. DOOR
22. LH SEAT
23. IDLE UP
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18
19 20 21 22 23
- BODY ELECTRICALPOWER SOURCE
BE-13
2386 Author
: Date
:
2004 LAND CRUISER (RM1071U)

BE-6
- BODY ELECTRICALTROUBLESHOOTING
2379 Author
: Date
:
2004 LAND CRUISER (RM1071U) Rear washer motor does not operate.
1. Rear Washer Motor
2. Rear Washer Switch
3. Wire HarnessBE-52
BE-52
-
Washer fluid does not operate.1. Washer Hose and Nozzle-
*1: Inspect wiper arm and blade set positions.
COMBINATION METER (Meter Gauges and Illumination):
SymptomSuspect AreaSee page
Tachometer, fuel gauge and engine coolant temperature gauge do
not operate.1. GAUGE2 Fuse
2. Combination Meter
3. Wire Harness-
BE-58
-
Speedometer does not operate.
1. Speed Sensor
2. Combination Meter
3. Wire HarnessBE-63
BE-58
-
Tachometer does not operate.
1. Igniter
2. Combination Meter
3. Wire HarnessIG-1
BE-58
-
Fuel gauge does not operate or is in abnormal operation.
1. Fuel Receiver Gauge
2. Fuel Sender Gauge
3. Combination Meter
4. Wire HarnessBE-63
BE-63
BE-58
-
Oil pressure gauge does not operate.
1. Oil Pressure Receiver Gauge
2. Oil Pressure Sender Gauge
3. Combination Meter
4. Wire HarnessBE-63
BE-63
BE-58
-
Voltmeter does not operate.
1. Voltmeter
2. Combination Meter
3. Wire HarnessBE-63
BE-58
-
Engine coolant temperature gauge does not operate or is in ab-
normal operation
1. Engine Coolant Temperature Receiver Gauge
2. Engine Coolant Temperature Sender Gauge
3. Combination Meter
4. Wire HarnessBE-63
BE-63
BE-58
-
All illumination lights do not light up.1. Light Control Rheostat
2. Wire HarnessBE-63
-
Brightness does not change even when rheostat is turned.1. Bulb
2. Wire Harness-
-
Only one illumination light does not light up.1. Bulb
2. Wire Harness-
-
COMBINATION METER (Warning Light):
SymptomSuspect AreaSee page
Warning lights do not light up. (Except discharge, open door and
SRS)1. GAUGE1 Fuse
2. Combination Meter
3. Wire Harness-
BE-58
-
Fuel level warning light does not light up.
1. LED
2. Combination Meter
3. Fuel Sender Gauge
4. Wire Harness-
BE-58
BE-63
-
ABS warning light does not light up.
1. LED
2. ABS ECU
3. Wire Harness-
DI-502
-