length TOYOTA LAND CRUISER 1986 Factory Repair Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 1986, Model line: LAND CRUISER, Model: TOYOTA LAND CRUISER 1986Pages: 3115, PDF Size: 54.88 MB
Page 118 of 3115
AT10Z-02
D12704
A B
OrangeBlue
D12739
D12704
A B
OrangeBlue AT-6
- AUTOMATIC TRANSMISSIONATF TEMPERATURE SENSOR
1860 Author: Date:
ATF TEMPERATURE SENSOR
ON-VEHICLE REPAIR
1. REMOVE ENGINE NO.2 UNDER COVER
2. DRAIN ATF
3. REMOVE OIL PAN (See page AT-1 1)
4. REMOVE OIL STRAINER (See page AT-1 1)
5. REMOVE ATF TEMPERATURE SENSOR
(a) Disconnect the 7 solenoid valve connectors.
(b) Remove the 2 bolts and disconnect the 2 ATF tempera-
ture sensors.
(c) Disconnect the solenoid connector.
(d) Remove the bolt and the transmission wire harness.
6. INSTALL ATF TEMPERATURE SENSOR
(a) Install the transmission wire harness.
(b) Install the bolt.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(c) Connect the solenoid connector.
(d) Connect the 7 solenoid valve connectors.
(e) Connect the 2 ATF temperature sensors with the 2 bolts.
Torque:
A: 11 N´m (112 kgf´cm, 8 ft´lbf)
B: 10 N´m (100 kgf´cm, 7 ft´lbf)
Bolt length:
Bolt A: 36 mm (1.42 in.)
Bolt B: 12 mm (0.47 in.)
Sensor wire harness:
Wire harnessColor
for linear controlOrange
for oil temp warning lampBlue
7. INSTALL OIL STRAINER (See page AT-8)
8. INSTALL OIL PAN (See page AT-8)
9. FILL ATF AND CHECK ATF LEVEL (See page AT-3-1)
10. INSTALL ENGINE NO.2 UNDER COVER
Page 148 of 3115
D12705
A
A
AAAA A B
D12704
A B
OrangeBlue
D12703
D13663
- AUTOMATIC TRANSMISSIONVALVE BODY ASSEMBLY
AT-10
1864 Author: Date:
(b) Install the 19 bolts and the valve body.
Torque:
BoltA.B: 11 N´m (110 kgf´cm, 8 ft´lbf)
Bolt length:
Bolt A: 25 mm (0.98 in.)
Bolt B: 36 mm (1.42 in.)
12. CONNECT TEMPERATURE SENSOR
(a) Connect the 2 temperature sensors to the valve body, and
install the 2 temperature sensors clamp with the 2 bolts.
Torque:
A: 11 N´m (112 kgf´cm, 8 ft´lbf)
B: 10 N´m (100 kgf´cm, 7 ft´lbf)
Bolt length:
Bolt A: 36 mm (1.42 in.)
Bolt B: 12 mm (0.47 in.)
Sensor wire harness:
Wire harnessColor
for linear controlOrange
for oil temp warning lampBlue
13. CONNECT 7 CONNECTORS TO SHIFT SOLENOID
VA LV E S
14. INSTALL OIL STRAINER
(a) Install a new O-ring.
(b) Install the oil strainer with the 4 bolts.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
15. INSTALL OIL PAN
HINT:
Remove any packing material, and be careful not to spill oil on
the contacting surfaces of the transmission case and the oil
pan.
(a) Install a new gasket and oil pan.
(b) Install the 20 bolts and oil pan.
Torque: 4.4 N´m (45 kgf´cm, 39 in´lbf)
Page 489 of 3115
BO1KZ-04
BO0632
BO0633
15°
45°
- BODYSEAT BELT
BO-139
2713 Author: Date:
2004 LAND CRUISER (RM1071U)
INSPECTION
CAUTION:
Replace the seat belt assembly (outer belt, inner belt, bolts,
nuts or sill-bar) if it has been used in a severe impact. The
entire assembly should be replaced even if damage is not
obvious.
1. Except manual type:
RUNNING TEST (IN SAFE AREA)
(a) Fasten the front seat belts.
(b) Drive the car at 10 mph (16 km/h) and slam on the brakes.
Check that the belt locks and cannot be extended at this
time.
HINT:
Conduct this test in a safe area. If the belt does not lock, remove
the belt mechanism assembly and conduct the following static
check. Also, whenever installing a new belt assembly.
2. Driver 's seat belt (ELR):
STATIC TEST
(a) Make sure that the belt locks when pulled out quickly.
(b) Remove the locking retractor assembly.
HINT:
Before removing the pretensioner connector, be sure to read
the precautionary notice in the RS section.
(c) Tilt the retractor slowly.
(d) Make sure that the belt can be pulled out at a tilt of 15 de-
grees or less, and cannot be pulled out over 45 degrees
of tilt.
If a problem is found, replace the assembly.
3. Except driver's seat belt (ELR/ALR):
STATIC TEST
(a) Make sure that the belt locks when pulled out quickly.
(b) Remove the locking retractor assembly.
HINT:
Before removing the pretensioner connector, be sure to read
the precautionary notice in the RS section.
(c) Pull out the whole belt and measure the length of the
whole belt.
Then retract the belt slightly and pull it out again
(d) Make sure that the belt cannot be extended further.
If a problem is found, replace the assembly.
Page 490 of 3115
N10070
Full Belt Length Minus
200 mm (7.87 in.)
BO0633
15°
45°
BO5906
H05710
40° Rear No. 1 Seat
Outer Center
Seat Belt
Retractor
H05731
Rear No. 1 Seat
Outer Center
Seat Belt
BO-140
- BODYSEAT BELT
2714 Author: Date:
2004 LAND CRUISER (RM1071U)
(e) Retract the whole belt, then pull out the belt until 200 mm
(7.87 in.)of the belt remaining in the retractor.
(f) Tilt the retractor slowly.
(g) Make sure that the belt can be pulled out at a tilt of 15 de-
grees or less, and cannot be pulled out at over 45 degrees
of tilt.
If a problem is found, replace the assembly.
4. Manual type:
TESTING
(a) Adjust the belt to the proper length.
(b) Apply a firm load to the belt.
(c) Make sure that the belt does not extend.
5. INSPECT REAR NO. 1 SEAT CENTER BELT
(a) After pulling out 300 mm (11.81 in.) of the seat belt, check
that the belt is locked when pulled out quickly.
(b) Check that the belt can be pulled out 300 mm (11.81 in.)
without being locked when the seat is reclined as shown
in the illustration.
(c) Check that the belt is locked when the belt is pulled out
by a certain amount under (a) condition.
(d) When folding down the seatback forward and extracting
the seat belt slowly, check that the belt is locked after a
certain length (approx. 500 mm (19.69 in.)) of the belt has
been extracted.
Page 606 of 3115
CH0M4-01
B12264
Ohmmeter
Continuity
B12265
Ohmmeter
No Continuity
B12266
B16374
Length CH-10
- CHARGINGGENERATOR
1845 Author: Date:
2004 LAND CRUISER (RM1071U)
INSPECTION
1. INSPECT ROTOR
(a) Check the rotor for open circuit.
Using an ohmmeter, check that there is continuity be-
tween the slip rings.
Standard resistance: 2.3 - 2.7 W at 20°C (68°F)
If there is no continuity, replace the rotor.
(b) Check the rotor for ground.
Using an ohmmeter, check that there is no continuity be-
tween the slip ring and rotor.
If there is continuity, replace the rotor.
(c) Check that the slip rings are not rough or scored.
If rough or scored, replace the rotor.
(d) Using vernier calipers, measure the slip ring diameter.
Standard diameter: 14.2 - 14.4 mm (0.559 - 0.567 in.)
Minimum diameter: 14.0 mm (0.551 in.)
If the diameter is less than minimum, replace the rotor.
2. INSPECT BRUSHES
Using vernier caliper, measure the exposed brush length.
Standard exposed length: 10.5 mm (0.413 in.)
Minimum exposed length: 4.5 mm (0.177 in.)
If the exposed length is less than minimum, replace the brushes
and brush holder assembly.
3. INSPECT BEARING
Check the bearing is not rough or worn.
If necessary, replace the bearing (See page CH-1 1).
Page 761 of 3115
CO0IT-01
B04463
Connect
New O-Ring
B03030
Seal Width
2 - 3 mm
New O-Ring
CO-8
- COOLINGWATER PUMP
1769 Author: Date:
2004 LAND CRUISER (RM1071U)
INSTALLATION
1. INSTALL WATER PUMP
(a) Install a new O-ring to the water bypass pipe end.
(b) Apply soapy water to the O-ring.
(c) Connect the water pump to the water bypass pipe end.
(d) Install the water pump and new gasket with the 5 bolts, 2
stud bolts and nut. Uniformly tighten the bolts, stud bolts
and nut in several passes.
Torque:
Bolt: 21 N´m (215 kgf´cm, 15 ft´lbf)
Stud bolt and nut: 18 N´m (185 kgf´cm, 13 ft´lbf)
HINT:
Use bolts 35 mm (1.38 in.) in length.
2. INSTALL WATER INLET AND INLET HOUSING AS-
SEMBLY
(a) Remove any old packing (FIPG) material and be careful
not to drop any oil on the contact surfaces of the water in-
let housing and water pump.
Using a razor blade and gasket scraper, remove all
the old packing (FIPG) material from the gasket sur-
faces and sealing groove.
Thoroughly clean all components to remove all the
loose material.
Using a non-residue solvent, clean both sealing
surfaces.
(b) Apply seal packing to the sealing groove of water inlet
housing as shown in the illustration.
Seal packing: Part No. 08826-00100 or equivalent
Install a nozzle that has been cut to a 2 - 3 mm (0.08
- 0.12 in.) opening.
Parts must be assembled within 5 minutes of ap-
plication. Otherwise the material must be removed
and reapplied.
Immediately remove nozzle from the tube and rein-
stall cap.
(c) Install a new O-ring to the water inlet housing.
(d) Apply soapy water on the O-ring.
(e) Attach the water inlet housing end to the front water by-
pass joint hole.
Page 762 of 3115
B04460
AB
- COOLINGWATER PUMP
CO-9
1770 Author: Date:
2004 LAND CRUISER (RM1071U)
(f) Install the water inlet and housing assembly with the 2
bolts. Alternately tighten the bolts.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
HINT:
Each bolt length is indicated in the illustration.
Bolt length:
76 mm (3.00 in.) for A
22 mm (0.87 in.) for B
3. INSTALL NO.2 IDLER PULLEY (See page EM-22)
4. INSTALL TIMING BELT (See page EM-22)
5. FILL WITH ENGINE COOLANT
6. START ENGINE AND CHECK FOR ENGINE COOLANT
LEAKS
7. RECHECK ENGINE COOLANT LEVEL
Page 1265 of 3115
A20598
Signal Length
Heated Oxygen Sensor Signal Length
Sensor Output
Voltage
Time DI-216
- DIAGNOSTICSENGINE
409 Author: Date:
DTC No.DTC Detecting ConditionTrouble Area
P0420
P0430
After engine and catalyst are warmed up, and while vehicle is
driven within set vehicle and engine speed range, waveform of
heated oxygen sensors have same amplitude
(2 trip detection logic)Gas leakage on exhaust system
Heated oxygen sensor (bank 1, 2 sensor 1, 2)
Three-way catalytic converter
HINT:
Bank 1 refers to the bank that includes cylinder No.1.
Bank 2 refers to the bank that does not include cylinder No.1.
Sensor 1 refers to the sensor closest to the engine assembly.
Sensor 2 refers to the sensor farthest away from the engine assembly.
MONITOR STRATEGY
RltdDTCP0420Bank 1 catalyst is deterioratedRelated DTCsP0430Bank 2 catalyst is deteriorated
Main sensors/componentsFront and rear heated oxygen sensor
Required sensors/componentsRelated sensors/components
Mass air flow meter, Engine coolant temperature
sensor, Engine speed sensor, Intake air tempera-
ture sensor
Frequency of operationOnce per driving cycle
Duration90 sec.
MIL operation2 driving cycles
Sequence of operationNone
Page 1266 of 3115
- DIAGNOSTICSENGINE
DI-217
410 Author: Date:
TYPICAL ENABLING CONDITIONS
ItSpecificationItemMinimumMaximum
The monitor will run whenever the follow-
ing DTCs are not presentSee ºList of disable a monitorº (on page DI-3)
Battery voltage11 V-
Intake air temperature-10C (14F)-
IdleOFF
Intake air amount8 g/sec.50 g/sec.
Engine speed-4,000 rpm
Engine coolant temperature75°C (167°F)
Estimated catalyst temperature conditions
are met:A and B
A. Estimated temperature of up stream
catalyst450C (842F)820C (1,508F)
B. Estimated temperature of down stream
catalyst450C (842F)820C (1,508F)
Fuel system statusClosed loop
TYPICAL MALFUNCTION THRESHOLDS
Detection CriteriaThreshold
Catalyst deterioration level (Heated oxygen sensor locus
length ratio)0.6 or more
Number of times detection8 times
MONITOR RESULT
The detailed information is described in CHECKING MONITOR STATUSº (see page DI-3).
TID (Test Identification) is assigned to each emission-related component.
TLT (Test Limit Type):
If TLT is 0, the component is malfunctioning when the test value is higher than the test limit.
If TLT is 1, the component is malfunctioning when the test value is lower than the test limit.
CID (Component Identification) is assigned to each test value.
Unit Conversion is used to calculate the test value indicated on generic OBD scan tools.
TID $01: Catalyst- Using Front HO2S and Rear HO2S
TLTCIDUnit ConversionDescription of Test ValueDescription of Test Limit
0$01Multiply by 0.0078
(no dimension)Catalyst deterioration level bank 1:
Determined by waveform of front HO2S and rear HO2SMalfunction criterion
0$02Multiply by 0.0078
(no dimension)Catalyst deterioration level bank 2:
Determined by waveform of front HO2S and rear HO2SMalfunction criterion
Page 1475 of 3115
F03704
ON
TOYOTA
Hand-held
TesterExtend
Contract
F05991
Telescopic Motor
Tilt Motor
Connector Telescopic
Motor
Connector
- DIAGNOSTICSPOWER TILT AND POWER TELESCOPIC STEERING
COLUMNDI-685
878 Author: Date:
2004 LAND CRUISER (RM1071U)
INSPECTION PROCEDURE
In case of using TOYOTA hand-held tester, start inspection from step 1.
In case of not using TOYOTA hand-held tester, start inspection from step 2.
1 Check telescopic motor operation using TOYOTA hand-held tester.
PREPARATION:
(a) Connect the TOYOTA hand-held tester to the DLC3.
(b) Turn ignition switch ON and push the TOYOTA hand-held
tester main switch ON.
(c) Select the ACTIVE TEST mode on the TOYOTA hand-
held tester.
CHECK:
Check that the steering column length become short (long) and
confirm that telescopic position value change when the AC-
TIVE TEST carried out.
OK:
Steering column length must be short (long).
Telescopic position value must be changed.
OK Proceed to next circuit inspection shown on the
problem symptoms table (See page DI-663).
NG
2 Check telescopic motor.
PREPARATION:
(a) Disconnect telescopic motor connector and tilt motor con-
nector.
(b) Remove telescopic motor (See page SR-30).
CHECK:
Connect tilt motor connector to telescopic motor. Then confirm
that telescopic motor moved when operating the manual
switch.
NG Replace telescopic motor.
OK