BAT TOYOTA LAND CRUISER 1996 J80 Owner's Manual

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BODY ELECTRICAL HEADLIGHT AND TAILLIGHT SYSTEM
BE−15
1996 LAND CRUISER (RM451U)
5. INSPECT HEADLIGHT RETAINER CIRCUIT
(a) Connect the positive (+) leads from the battery to termi-
nals 1 and 6, and the negative ( −) lead to terminal 3.
(b) Connect the 3.4 W test bulb between terminal 7 and the positive (+) lead from the battery.
(c) Disconnect the positive (+) lead from terminal 1, and check that the test bulb is lighting.
(d) Connect the negative ( −) lead to terminal 5, and check
that the test bulb goes out.
If operation is not as specified, replace the relay.
6. INSPECT TAILLIGHT CIRCUIT
(a) Connect the positive (+) leads from the battery to termi- nals 1 and 6, and the negative ( −) lead to terminal 2.
(b) Connect the 3.4 W test bulb between terminal 8 and the positive (+) lead from the battery.
(c) Disconnect the positive (+) lead from terminal 1, and check that the test bulb is lighting.
(d) Connect the negative ( −) lead to terminal 5, and check
that the test bulb goes out.
If operation is not as specified, replace the relay.
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BE27G−01
BE1843
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BODY ELECTRICAL TURN SIGNAL AND HAZARD WARNING SYSTEM
BE−19
1996 LAND CRUISER (RM451U)
INSPECTION
1. INSPECT HAZARD WARNING SWITCH CONTINUITY
ConditionTester connectionSpecified condition
Switch OFF7 − 10Continuity
Switch ON7 − 8
4 − 5 − 6 − 9Continuity
Illumination circuit2 − 3Continuity
If continuity is not as specified, replace the switch.
2. INSPECT TURN SIGNAL FLASHER OPERATION
(a) Connect the positive (+) lead from the battery to terminal
2 and the negative ( −) lead to terminal 3.
(b) Connect the 2 turn signal light bulbs parallel to each other
to terminals 1 and 3, and check that the bulbs flash.
HINT:
The turn signal lights should flash 60 to 120 times per minute.
If one of the front or rear turn signal lights has an open circuit,
the number of flashes will be more than 140 per minute.
If operation is not as specified, replace the flasher.
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BE1MA−01
B7B16
B18
B7 B4
B18 B16
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BODY ELECTRICAL WIPER AND WASHER SYSTEM
BE−27
1996 LAND CRUISER (RM451U)
INSPECTION
1. INSPECT FRONT WIPER AND WASHER SWITCH
CONTINUITY
Switch positionTester connectionSpecified condition
Wiper OFFB4 − B7Continuity
Wiper INTB4 − B7Continuity
Wiper LOB7 − B18Continuity
Wiper HIB13 − B18Continuity
Washer OFF−No continuity
Washer ONB8 − B16Continuity
If continuity is not as specified, replace the switch.
2. INSPECT REAR WIPER AND WASHER SWITCH CON-
TINUITY
Switch positionTester connectionSpecified condition
Washer ONB2 − B16Continuity
Wiper OFF−No continuity
Wiper INTB10 − B16Continuity
Wiper ONB1 − B16Continuity
Washer ONB1 − B2 − B16Continuity
If continuity is not as specified, replace the switch.
3. INSPECT INTERMITTENT WIPER OPERATION
(a) Turn the wiper switch to INT position.
(b) Turn the intermitte nt time control switch to FAST position.
(c) Connect the positive (+) lead from the battery to terminal
B18 and the negative ( −) lead to terminal B16.
(d) Connect the positive (+) lead from the voltmeter to termi- nal B7 and the negative ( −) lead to terminal B16, and
check that the meter needle indicates battery positive
voltage.
(e) After connecting terminal B4 to termianl B18, connect B18 to terminal B16.
Then, check that the voltage rises from O volt to battery
positive voltage within time as follows.
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V02744
3.3 ± 1 sec.
Battery Positive Voltage
B7B16
B18
V02745
Washer Switch ON
OFF Approx.
0.5 sec.
Battery-
positive
voltage Approx. 2.5 sec.
0 V
BE−28
−
BODY ELECTRICAL WIPER AND WASHER SYSTEM
1996 LAND CRUISER (RM451U)
If operation is not as specified, replace the switch.
4. INSPECT WASHER LINKED OPERATION
(a) Connect the positive (+) lead from the battery to terminal
B18 and the negative ( −) lead to terminal B16.
(b) Connect the positive (+) lead from the voltmeter to termi- nal B7 and the negative ( −) lead to terminal B16.
(c) Push in the washer switch. Check that the voltage
changes, as shown in the table.
If operation is not as specified, replace the switch.
5. INSPECT REAR WIPER RELAY CONTINUITY
(a) Check that there is no continuity between terminals 1 and
3.
(b) Check that there is continuity between terminals 2 and 3.
If continuity is not as specified, replace the relay.
6. INSPECT REAR WIPER RELAY OPERATION
(a) Connect the positive (+) lead from the battery to terminal 1 and the negative ( −) lead to terminal 6.
(b) Connect the positive (+) lead from the voltmeter to termi- nal 2 and the negative ( −) lead to terminal 6, and check
that the meter needle indicates to O V.
(c) Connect the positive (+) lead from the voltmeter to termi-
nal 3 and the negative ( −) lead to terminal 6, and check
that the meter needle indicates to battery positive voltage.
If operation is not as specified, replace the relay.
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BODY ELECTRICAL WIPER AND WASHER SYSTEM
BE−29
1996 LAND CRUISER (RM451U)
7. INSPECT REAR WIPER RELAY INTERMITTENT OP-
ERATION
(a) Connect the positive (+) lead from the battery to terminal
2 and the negative ( −) lead to terminal 4.
(b) Connect the positive (+) lead from the voltmeter to termi- nal 3 and the negative ( −) lead to terminal 4.
(c) After disconnecting the positive (+) lead from terminal 2,
connect it to terminal 1, and then, check that the meter
needle rises from O V to battery positive voltage within 6
to 10 seconds.
If operation is not as specified, replace the relay.
8. Low Speed: INSPECT FRONT WIPER MOTOR OPERATION
Connect the positive (+) lead from the battery to terminal 3 and
negative ( −) lead to terminal 1, and check that the motor oper-
ates at low speed.
If operation is not as specified, replace the motor.
9. High Speed:
INSPECT FRONT WIPER MOTOR OPERATION
Connect the positive (+) lead from the battery to terminal 2 and
the negative (− ) lead to terminal 1, and check that the motor op-
erates at high speed.
If operation is not as specified, replace the motor.
10. Stopping at Stop Position: INSPECT FRONT WIPER MOTOR OPERATION
(a) Operate the motor at low speed and stop the motor opera-
tion anywhere except at the stop position by disconnect-
ing positive (+) lead from terminal 3.
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BE−30
−
BODY ELECTRICAL WIPER AND WASHER SYSTEM
1996 LAND CRUISER (RM451U)
(b) Connect terminal 3 and 5.
(c) Connect the positive (+) lead from the battery to terminal
6 and the negative ( −) lead to terminal 1, and check that
the motor stops running at the stop position after the mo-
tor operates again.
If operation is not as specified, replace the motor.
11. Low Speed: INSPECT REAR WIPER MOTOR OPERATION
Connect the positive (+) lead from the battery to terminal 3 and
negative ( −) lead to terminal 2, and check that the motor oper-
ates at low speed.
If operation is not as specified, replace the motor.
12. Stopping at Stop Position: INSPECT REAR WIPER MOTOR OPERATION
(a) Operate the motor at low speed and stop the motor opera-
tion anywhere except at the stop position by disconnect-
ing positive (+) lead from terminal 3.
(b) Connect terminal 3 and 4.
(c) Connect the positive (+) lead from the battery to terminal 1 and the negative ( −) lead to terminal 2, and check that
the motor stops running at the stop position after the mo-
tor operates again.
If operation is not as specified, replace the motor.
13. INSPECT WASHER MOTOR OPERATION
Connect the positive (+) lead from the battery to terminal 2 and
the negative (− ) lead to terminal 1, and check that the motor op-
erates.
NOTICE:
These tests must be performed quickly (within 20 seconds)
to prevent the coil from burning out.
If operation is not as specified, replace the motor.
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BE1MD−01
BE−34
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BODY ELECTRICAL COMBINATION METER
1996 LAND CRUISER (RM451U)
INSPECTION
1. INSPECT SPEEDOMETER ON−VEHICLE:
Using a speedometer tester, inspect the speedometer for allow-
able indication error and check the operation of the odometer.
HINT:
Tire wear and tire over or under inflation will increase the indica-
tion error.
If error is excessive, replace the speedometer.
Standard indicationAllowable range
2018 − 24
4038 − 44
6058 − 66
8078 − 88
10098 − 11 0
120118 − 132
2. INSPECT NO.1 VEHICLE SPEED SENSOR OPERA-
TION
(a) Connect the positive (+) lead from battery to terminal 1 and negative ( −) lead to terminal 2.
(b) Connect the positive (+) lead from tester to terminal 3 and
the negative ( −) lead to terminal 2.
(c) Revolve shaft.
(d) Check that there is voltage changer from approx. 0 V to 11 V or more between terminals 3 and 2.
HINT:
The voltage change should be 4 times per each revolution of
the No.1 vehicle speed sensor shaft.
If operation is not as specified, replace the sensor.
3. INSPECT TACHOMETER ON−VEHICLE:
(a) Connect a tune− up test tachometer, and start the engine.
NOTICE:
Reversing the connection of the tachometer will damage
the transistors and diodes inside.When removing or instal-
ling the tachometer, be careful not to drop or subject it to
heavy shocks.
(b) Compare the tester and tachometer indications.
If error is excessive, replace the tachometer.
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BE−36
−
BODY ELECTRICAL COMBINATION METER
1996 LAND CRUISER (RM451U)
7. INSPECT FUEL SENDER GAUGE OPERATION
(a) Connect a series of three 1.5 V dry cell batteries.
(b) Connect the positive (+) lead from the dry cell batteries to
terminal 4 through a 3.4 W test bulb and the negative ( −)
lead to terminal 5.
(c) Connect the positive (+) lead from the voltmeter to termi- nal 4 and the negative ( −) lead to terminal 5.
(d) Check that the voltage rises as the float is moved from the
full to empty position.
8. INSPECT FUEL SENDER GAUGE RESISTANCE
Measure the resistance between terminals 4 and 5.
Float position: mm (in.)Resistance (Ω )
F: Approx. 15.0 (0.591)Approx. 3.0
E: Approx. 200.0 (7.874)Approx. 110.0
If resistance value is not as specified, replace the sender
gauge.
9. INSPECT FUEL LEVEL WARNING LIGHT
(a) Disconnect the connector from the sender gauge.
(b) Connect terminals 1 and 5 on the wire harness side con-
nector.
(c) Turn the ignition switch ON, and check that the warning
light lights up.
If the warning light does not light up, test the bulb.
10. INSPECT FUEL LEVEL WARNING SWITCH
(a) Apply battery positive voltage between terminals 1 and 5
through a 3.4 W test bulb, and check that the bulb lights
up.
HINT:
It will take a short time for the bulb to light up.
(b) Submerge the switch in fuel, and check that the bulb goes
out.
If operation is not as specified, replace the sender gauge.
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Engine Coolant
Temperature
Gauge
Ignition Switch
Battery Sender
Gauge
Z06815
Engine
Coolant T emperature Gauge
Ignition
Switch Tester Bulb
(3.4 W)
Battery
BE1222
Oil Pressure Gauge
Ignition
Switch Sender
Gauge
Battery
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BODY ELECTRICAL COMBINATION METER
BE−37
1996 LAND CRUISER (RM451U)
11. INSPECT ENGINE COOLANT TEMPERATURE RE-
CEIVER GAUGE OPERATION
(a) Disconnect the connector from the sender gauge.
(b) Turn the ignition switch ON, and check that the receiver
gauge needle indicates COOL.
(c) Ground terminal on the wire harness side connector through a 3.4 W test bulb.
(d) Turn the ignition switch ON, and check that the bulb lights up and the receiver gauge needle moves to the hot side.
If operation is as specified, replace the sender gauge. Then re-
check the system.
If operation is not as specified, measure the receiver gauge re-
sistance.
12. INSPECT ENGINE COOLANT TEMPERATURE RE-
CEIVER GAUGE RESISTANCE
Measure the resistance between terminals.
Between terminalsResistance (Ω )
A − B71 − 79
A − C117 − 141
B − C185 − 215
HINT:
Connect the test leads so that the current from the ohmmeter
can flow according to the above order. This circuit include the
diode.
If resistance value is not as specified, replace the receiver
gauge.
13. INSPECT OIL PRESSURE RECEIVER GAUGE OP-
ERATION
(a) Disconnect the connector from the sender gauge.
(b) Turn the ignition switch ON, and check that the receiver
gauge needle indicates LOW.
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BE4917
Test LED
Battery
BE1217
Warning Light
Ignition
Switch Battery
N01212
BE−38
−
BODY ELECTRICAL COMBINATION METER
1996 LAND CRUISER (RM451U)
(c) Ground terminal on the wire harness side through a 3.4
W test bulb.
(d) Turn the ignition switch ON, and check that the bulb lights
up and that the receiver gauge needle moves to the high
side.
If operation is not as specified, measure the receiver gauge re-
sistance.
14. INSPECT OIL PRESSURE RECEIVER GAUGE RESIS- TANCE
Measure the receiver gauge resistance between terminals. Resistance:
40 − 48 Ω
If resistance value is not as specified, replace the receiver
gauge.
15. INSPECT OIL PRESSURE SENDER GAUGE OPERA-
TION
(a) Disconnect the connector from the sender gauge.
(b) Apply battery positive voltage to the sender gauge termi- nal through a test LED.
(c) Check that the bulb does not light when the engine is stopped.
(d) Check that the LED flashes when the engine is running. The number of flashed should vary with engine speed.
If operation is not as specified, replace the sender gauge.
16. INSPECT BRAKE WARNING LIGHT
(a) Disconnect the connectors from the level warning switch and parking brake switch.
(b) Connect terminals on the wire harness side connector of
the level warning switch connector.
(c) Turn the ignition switch ON, and check that the warning light lights up.
17. INSPECT PARKING BRAKE SWITCH
(a) Check that there is continuity between terminal and the switch set nut with switch pin released (parking brake le-
ver pulled up).
(b) Check that there is no continuity between terminal and the switch set nut with switch pin pushed in. (parking
brake lever released)
If operation is not as specified, replace the switch.
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