Battery terminals TOYOTA LAND CRUISER 1996 J80 Service Manual

R05897
R13006 AB0118AB0119
W02043 H00014
Airbag
Sensor
Assembly
P Squib
D Squib Spiral
Cable
ACC ON
or
DLC1 Code 12
E1 Tc
DI−258
−
DIAGNOSTICS SUPPLEMENTAL RESTRAINT SYSTEM
1996 LAND CRUISER (RM451U)
6 Check P squib.
PREPARATION:
(a) Turn ignition switch to LOCK.
(b) Disconnect negative ( −) terminal cable from the battery,
and wait at least 90 seconds.
(c) Connect front passenger airbag assembly connector.
(d) Connect negative ( −) terminal cable to battery, and wait
at least 2 seconds.
CHECK:
(a) Turn ignition switch to ACC or ON, and wait at least 20 se-
conds.
(b) Clear malfunction code stored in memory. (See page DI−240 )
(c) Turn ignition switch to LOCK, and wait at least 20 se-
conds.
(d) Turn ignition switch to ACC or ON, and wait at least 20 se-
conds.
(e) Using SST, connect terminals Tc and E1 of DLC1.
SST 09843−18020
(f) Check DTC.
OK:
DTC 12 is not output.
HINT:
Codes other than code 12 may be output at this time, but they
are not relevant to this check.
NG Replace front passenger airbag assembly.
OK
From the results of the above inspection, the malfunctioning part can now be \
considered normal.
To make sure of this, use the simulation method to check.
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R05895
AB0118
R13006AB0069
AB0119
W02044
H00017
Airbag
Sensor
Assembly
Spiral
Cable
D Squib P Squib
D+
D− ACC
ON
or
DLC1
E1 Tc Code 14
DI−262
−
DIAGNOSTICS SUPPLEMENTAL RESTRAINT SYSTEM
1996 LAND CRUISER (RM451U)
3 Check airbag sensor assembly.
PREPARATION:
(a) Connect connector to airbag sensor assembly.
(b) Using a service wire, connect D+ and D− on spiral cable
side of connector between spiral cable and steering
wheel pad.
(c) Connect negative ( −) terminal cable to battery, and wait
at least 2 seconds.
CHECK:
(a) Turn ignition switch to ACC or ON and wait at least 20 se-
conds.
(b) Clear malfunction code stored in memory. (See page DI−240 )
(c) Turn ignition switch to LOCK, and wait at least 20 se-
conds.
(d) Turn ignition switch to ACC or ON, and wait at least 20 se-
conds.
(e) Using SST, connect terminals Tc and E1 of DLC1.
SST 09843−18020
(f) Check DTC.
OK:
DTC 14 is not output.
HINT:
Codes other than code 14 may be output at this time, but they
are not relevant to this check.
NG Replace airbag sensor assembly.
OK
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R05896
AB0118
R13006AB0119
W02044
H00018
Airbag Sensor
Assembly
Spiral
Cable
P Squib
D Squib
ACC ON
or
DLC1
E1 Tc Code 14
−
DIAGNOSTICS SUPPLEMENTAL RESTRAINT SYSTEM
DI−263
1996 LAND CRUISER (RM451U)
4 Check D squib.
PREPARATION:
(a) Turn ignition switch to LOCK.
(b) Disconnect negative ( −) terminal cable from the battery,
and wait at least 90 seconds.
(c) Connect steering wheel pad (squib) connector.
(d) Connect negative ( −) terminal cable to battery, and wait
at least 2 seconds.
CHECK:
(a) Turn ignition switch to ACC or ON, and wait at least 20 se-
conds.
(b) Clear malfunction code stored in memory. (See page DI−240 )
(c) Turn ignition switch to LOCK, and wait at least 20 se-
conds.
(d) Turn ignition switch to ACC or ON, and wait at least 20 se-
conds.
(e) Using SST, connect terminals Tc and E1 of DLC1.
SST 09843−18020
(f) Check DTC.
OK:
DTC 14 is not output.
HINT:
Codes other than code 14 may be output at this time, but they
are not relevant to this check.
NG Replace steering wheel pad.
OK
From the results of the above inspection, the malfunctioning part can now be \
considered normal.
To make sure of this, use the simulation method to check.
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R14285 AB0119H00021
Airbag Sensor Assembly
ON
IG2
ACC
(+)
(−)
−
DIAGNOSTICS SUPPLEMENTAL RESTRAINT SYSTEM
DI−265
1996 LAND CRUISER (RM451U)
DTC 31 Airbag Sensor Assembly Malfunction
CIRCUIT DESCRIPTION
The airbag sensor assembly consists of a airbag sensor, safing sensor, drive circuit, diagnosis circuit and
ignition control, etc.
It receives signals from the airbag sensors, judges whether or not the SRS must be activated, and diagnosis
system malfunction.
DTC 31 is recorded when occurrence of a malfunction in the airbag sensor\
assembly is detected.
DTC No.DTC Detection ConditionTrouble Area
31 Airbag sensor assembly malfunctionAirbag sensor assembly
INSPECTION PROCEDURE
HINT:
When a malfunction code other than code 31 is displayed at the same time, fi\
rst repair the malfunction indi-
cated by the malfunction code other than code 31.
1 Preparation (See step 1 on page DI−271).
2 Check voltage at IG2 and ACC of airbag sensor assembly.
PREPARATION:
Turn ignition switch ON.
CHECK:
Measure voltage between terminals IG2 and ACC of airbag
sensor assembly and body ground.
OK:
Voltage: Below 16 V
NG Check battery and charging system (See page CH−2).
OK
DI5QA−03
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AB0069
AB0118
R13006W01934
AB0119
W02045
H00024
P+
P−
Airbag Sensor
Assembly
P Squib
D Squib Spiral
Cable
ACC ON
or
DLC1
E1 Tc Code 54
−
DIAGNOSTICS SUPPLEMENTAL RESTRAINT SYSTEM
DI−269
1996 LAND CRUISER (RM451U)
3 Check airbag sensor assembly.
PREPARATION:
(a) Connect connector to airbag sensor assembly.
(b) Using service wire, connect P
+ and P− on airbag sensor
assembly side of connector between airbag sensor as-
sembly and front passenger airbag assembly.
(c) Connect negative ( −) terminal cable to battery, and wait
at least 2 seconds.
CHECK:
(a) Turn ignition switch to ACC or ON, and wait at least 20 se-
conds.
(b) Clear malfunction code stored in memory. (See page DI−240 )
(c) Turn ignition switch to LOCK, and wait at least 20 se-
conds.
(d) Turn ignition switch to ACC or ON, and wait at least 20 se-
conds.
(e) Using SST, connect terminals Tc and E1 of DLC1.
SST 09843−18020
(f) Check DTC.
OK:
DTC 54 is not output.
HINT:
Codes other than code 54 may be output at this time, but they
are not relevant to this check.
NG Replace airbag sensor assembly.
OK
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R05909
AB0118
R13006AB0119
W02045
H00025
Airbag
Sensor
Assembly
P Squib
D Squib Spiral
Cable
ACC ON
or
DLC1
E1 Tc Code 54
DI−270
−
DIAGNOSTICS SUPPLEMENTAL RESTRAINT SYSTEM
1996 LAND CRUISER (RM451U)
4 Check P squib.
PREPARATION:
(a) Turn ignition switch to LOCK.
(b) Disconnect negative ( −) terminal cable from the battery,
and wait at least 90 seconds.
(c) Connect front passenger airbag assembly connector.
(d) Connect negative ( −) terminal cable to battery, and wait
at least 2 seconds.
CHECK:
(a) Turn ignition switch to ACC or ON and wait at least 20 se-
conds.
(b) Clear malfunction code stored in memory. (See page DI−240 )
(c) Turn ignition switch to LOCK, and wait at least 20 se-
conds.
(d) Turn ignition switch to ACC or ON, and wait at least 20 se-
conds.
(e) Using SST, connect terminals Tc and E1 of DLC1.
SST 09843−18020
(f) Check DTC.
OK:
DTC 54 is not output.
HINT:
Codes other than code 54 may be output at this time, but they
are not relevant to this check.
NG Replace front passenger airbag assembly.
OK
From the results of the above inspection, the malfunctioning part can now be \
considered normal.
To make sure of this, use the simulation method to check.
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R13679
BatteryFL BLOCK 2
MAIN
W
W
ECU−B
1
F/B
S7
B−R
2
3
SRS Warning
Light
8LA
Tc
B−Y8
IH1 Airbag Sensor
Assembly
DLC1
5 W−L
11
GENERATOR
(ALTERNATOR)
W
Cruise Control ECU
W−L
W−L
B−Y
B−Y
IH1 S7 S6
S6
Short Connector
Short Connector W−L
B−L
11
12
3
EA3 11
22
7
DI−274
−
DIAGNOSTICS SUPPLEMENTAL RESTRAINT SYSTEM
1996 LAND CRUISER (RM451U)
SRS Warning Light System Malfunction (Always lit up, when igni-
tion switch is in LOCK position.)
CIRCUIT DESCRIPTION
The SRS warning light is located on the combination meter.
When the SRS is normal, the SRS warning light lights up for approx. 6 seconds after the \
ignition switch is
turned from LOCK position to ACC or ON position, and then turns off automatically.
If there is a malfunction in the SRS, the SRS warning light lights up to\
inform the driver of the abnormality.
When terminals Tc and E1 of the DLC1 are connected, the DTC is displayed by the blinking\
of the SRS warn-
ing light.
WIRING DIAGRAM
DI5QD−03
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I00131
I00132I00008
I00010
I00132
Fully open side
Control plate Fully close side
Control Plate 4
5
674
6
5
7
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
DI−305
1996 LAND CRUISER (RM451U)
2 Check cruise control actuator operation.
PREPARATION:
(a) Turn ignition switch OFF.
(b) Disconnect the actuator connector.
CHECK:
Connect the positive (+) lead from the battery to terminals 5 and
6 of actuator, connect the negative (−) lead to terminals 4 and
7 of actuator.
OK:
Control arm moves to full open side
CHECK:
Connect the positive (+) lead from the battery to terminals 4 and
7of actuator, connect the negative ( −) lead to terminals 5 and
6 of actuator.
OK:
Control arm moves to full colse side
NG Replace cruise control actuator.
OK
3 Check harness and connector between cruise control ECU and cruise contro\
l ac- tuator (See page IN−28 ).
NG Repair or replace harness or connector.
OK
Check and replace cruise control ECU (See
page IN−28 ).
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(a)
(b)
(c)
−
EMISSION CONTROL EXHAUST GAS RECIRCULATION (EGR) SYSTEM
EC−13
1996 LAND CRUISER (RM451U)
15. INSPECT VSV OPERATION
(a) Check that the air flows from pipe G to pipe E.
(b) Apply battery voltage across the terminals.
(c) Check that the air does not flows from pipe G to pipe E.
If operation is not as specified, replace the VSV.
16. RECONNECT VACUUM HOSES AND CONNECTOR
17. REINSTALL AIR INTAKE CHAMBER (See page
EM−54 )
18. DISCONNECT V ACUUM HOSES FROM EGR V ACUUM
MODULATOR
(a) Disconnect the vacuum hose from R port.
(b) Disconnect the vacuum hose from Q port.
(c) Disconnect the vacuum hose from P port.
19. INSPECT EGR VACUUM MODULATOR OPERATION
(a) Block ports P and R with your finger.
(b) Blow air into port Q, and check that the air passes through
to the air filter side freely.
(c) Start the engine, and maintain speed at 2,500 rpm.
(d) Repeat the above test. Check that there is a strong resis-
tance to air flow.
If operation is not as specified, replace the EGR vacuum modu-
lator.
20. RECONNECT VACUUM HOSES TO EGR VACUUM
MODULATOR
(a) Connect the vacuum hose to R port.
(b) Connect the vacuum hose to Q port.
(c) Connect the vacuum hose to P port.
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R08154
Matchmark
(Groove)
5
°
108 ° 1.5 V
32
SA2306
SA1992
R08218
−
SUSPENSION AND AXLE FRONT DIFFERENTIAL CARRIER
SA−47
1996 LAND CRUISER (RM451U)
(b) Ensure that the matchmarks of the pinion of the actuator
is in the extent between zero and 5 degrees clockwise
above the center line of the actuator.
If the matchmarks is not in this extent, rotate the pinion to be
matched. Do not supply the battery positive voltage directly be-
tween terminals. If the matchmarks come to the extension limit
of the rotation, do not electrify moreover.
(c) Install a new O−ring to the actuator.
(d) Apply a light coat of gear oil on the O −ring.
(e) Apply MP grease to the gear part.
(f) Insert the actuator so that the long hole on the actuator side fits with the knock pin on the carrier side.
HINT:
Do not damage the O −ring of the actuator.
(g) Align the actuator with the long hole and rotate the actua-
tor counterclockwise when the knock pin reaches the
right−hand side.
(h) Install the actuator to the differential carrier with the bolt so that the outermost rack tooth of the shift fork will fit the
matchmarks of the pinion of the actuator.
Torque: 26 N·m (270 kgf·cm, 20 ft·lbf)
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