steering TOYOTA LAND CRUISER 1996 J80 Service Manual

PP−44
−
PREPARATION SUSPENSION AND AXLE
93
Author: Date:
1996 LAND CRUISER (RM451U)
09611−22012Tie Rod End PullerFront axle
09612−65014Steering Worm Bearing PullerFront axle
(09612−01010)Claw ”A”
(09612−01050)Hanger Pin with Nut
09618−60010Front Axle & Drive Shaft Bearing
ReplacerFront axle
09710−22021Front Suspension Bushing Tool
SetRear suspension
(09710−01071)Lower Arm Bushing Remover
09710−22042Rear Suspension Bushing Tool SetFront suspension
(09710−02051)Base
(09710−02061)Replacer
(09710−02071)Bushing Remover & Replacer
09710−30050Suspension Arm Bushing ReplacerFront suspension
09726−40010Lower Control Shaft Bearing
ReplacerFront differential
Rear differential
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

PP3KM−01
PP−56
−
PREPARATION STEERING
105
Author: Date:
1996 LAND CRUISER (RM451U)
STEERING
SST (Special Service Tools)
09527−10011Rear Axle Shaft Bearing RemoverPS vane pump
09610−55012Pitman Arm PullerSteering linkage
09611−22012Tie Rod End PullerSteering linkage
09616−00011Steering Worm Bearing Adjusting
SocketPS gear
09628−62011Ball Joint PullerSteering linkage
09630−00014Power Steering Gear Housing
Overhaul Tool Set
(09631−00051)No.3 WrenchPS gear
(09631−00121)Teflon Ring FormerPS gear
(09631−00142)Overhaul StandPS gear
09631−10030Oil Seal RemoverPS vane pump
09631−22020Power Steering Hose Nut
14 x 17 mm Wrench SetPS gear
09640−10010Power Steering Pressure Gauge
Set
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

−
PREPARATION STEERING
PP−57
106
Author: Date:
1996 LAND CRUISER (RM451U)
(09641−01010)Gauge AssyOn−vehicle inspection
(09641−01030)Attachment BOn−vehicle inspection
(09641−01060)Attachment EOn−vehicle inspection
09910−00015Puller Set
(09911−00011)Puller ClampTilt steering column
(09912−00010)Puller Slide HammerTilt steering column
09950−40011Puller B Set
(09957−04010)AttachmentTilt steering column
(09958−04011)HolderTilt steering column
09950−50010Puller C Set
(09951−05010)Hanger 150Tilt steering column
(09952−05010)Slide ArmTilt steering column
(09953−05020)Center Bolt 150Tilt steering column
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

PP−58
−
PREPARATION STEERING
107
Author: Date:
1996 LAND CRUISER (RM451U)
(09954−05020)Claw No.2Tilt steering column
09950−60010Replacer Set
(09951−00360)Replacer 36PS gear
(09951−00410)Replacer 41PS gear
(09952−06010)AdapterPS gear
09950−70010Handle Set
(09951−07200)Handle 200PS gear
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

PP3KL−01
−
PREPARATION STEERING
PP−59
1996 LAND CRUISER (RM451U)
RECOMMENDED TOOLS
09025−00010Torque Wrench (30 kgf −cm)PS vane pump
PS gear
09042−00010Torx Socket T30 .Tilt steering column
09904−00010Expander Set .
(09904−00050)No. 4 Claw
09905−00012Snap Ring No.1 Expander .
09905−00013Snap Ring Pliers .
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

PP2YM−01
PP−60
−
PREPARATION STEERING
1996 LAND CRUISER (RM451U)
EQUIPMENT
Caliper gaugePS vane pump
CalipersPS vane pump
Dial indicatorPS gear
Feeler gaugePS vane pump
MicrometerPS vane pump
Torque wrench
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

PP2YN−01
−
PREPARATION STEERING
PP−61
1996 LAND CRUISER (RM451U)
LUBRICANT
ItemCapacityClassification
Power steering fluid Total0.8 liters (0.9 US qts, 0.7 lmp. qts)ATF DEXRON® II or III
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

PP2YQ−02
PP−64
−
PREPARATION SUPPLEMENTAL RESTRAINT SYSTEM
1996 LAND CRUISER (RM451U)
EQUIPMENT
Bolt
Length: 35 mm (1.38 in.)
Pitch: 1.0 mm (0.039 in.)
Diam: 6.0 mm (0.236 in.)Airbag disposal
Rope (no projections, difficult to break)Airbag disposal
Tire
Width: 185 mm (7.28 in.)
Inner diam: 360 mm (14.17 in.)Airbag disposal
Tire with disc wheel
Width: 185 mm (7.28 in.)
Inner diam: 360 mm (14.17 in.)Airbag disposal
Torque wrenchSteering wheel pad
Vinyl bagAirbag disposal
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

RS0OZ−02
−
SUPPLEMENTAL RESTRAINT SYSTEM SRS AIRBAG
RS−1
1100
Author: Date:
1996 LAND CRUISER (RM451U)
SRS AIRBAG
PRECAUTION
NOTICE:
The LAND CRUISER is equipped with an SRS , which comprises a driver airbag \
and a front pas-
senger airbag. Failure to carry out service operations in the correct sequence could cause the
SRS to unexpectedly deploy during servicing, possibly leading to a serio\
us accident. Further,
if a mistake is made in servicing the SRS, it is possible the SRS may fail to\
operate when re-
quired. Before performing servicing (including removal or installation \
of parts, inspection or
replacement), be sure to read the following items carefully, then follow the correct procedure
described in the repair manual.
Malfunction symptoms of the SRS are difficult to confirm, so the DTCs become the mos\
t impor-
tant source of information when troubleshooting. When troubleshooting th\
e SRS, always in-
spect the DTCs before disconnecting the battery.
Even in cases of a minor collision where the SRS does not deploy, the steering wheel pad, front
passenger airbag assembly, and airbag sensor assembly should be inspected (See pages
RS−9 , RS−23 and RS−34 )
Never use SRS parts from another vehicle. When replacing parts, replace them with \
new parts.
Never disassemble and repair the steering wheel pad, front passenger airbag assembly , or air-
bag sensor assembly in order to reuse it.
If the steering wheel pad, front passenger airbag assembly or airbag sen\
sor assembly have
been dropped, or if there are cracks, dents or other defects in the case, br\
acket or connector,
replace them with new ones.
Use a volt/ohmmeter wi th high impedance (10 k Ω/V minimum) for troubleshooting the system’s
electrical circuits.
Information labels are attached to the periphery of the SRS components. Follow the instruc-
tions on the notices.
After work on the SRS is completed, check the SRS warning light (See pa\
ge DI−240).
If the vehicle is equipped with a mobile communication system, refer to the precaution in the
IN section.
CAUTION:
Work must be started after 90 seconds from the time the ignition switch is t\
urned to the ”LOCK”
position and the negative ( −) terminal cable is disconnected from the battery.
(The SRS is equipped with a back− up power source so that if work is started within 90 seconds
of disconnecting the negative ( −) terminal cable of the battery, the SRS may be deployed.)
When the negative (−) terminal cable is disconnected from the battery, the memory of the clock
and audio system will be canceled. So before starting work, make a record o\
f the contents mem-
orized in the audio memory system. When work is finished, reset the audio syst\
ems as they
were before and adjust the clock. To avoid erasing the memory of each memory system, never
use a back−up power supply from outside the vehicle.
Before repairs, remove the airbag sensor if shocks are likely to be applied to the senso\
r during
repairs.
Do not expose the steering wheel pad, front passenger airbag assembly, or airbag sensor as-
sembly directly to hot air or flames.
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

RS0P0−01
AB0250Spiral Cable
R13451
RS−2
−
SUPPLEMENTAL RESTRAINT SYSTEM SRS AIRBAG
1996 LAND CRUISER (RM451U)
OPERATION
1. STEERING WHEEL PAD (with AIRBAG)
The inflater and bag of the SRS are stored in the steering wheel
pad and cannot be disassembled. The inflater contains a squib,
igniter charge, gas generant, etc., and inflates the bag when
instructed by the airbag sensor assembly.
2. SPIRAL CABLE (in COMBINATION SWITCH)
A spiral cable is used as an electrical joint from the vehicle body
side to the steering wheel.
3. FRONT PASSENGER AIRBAG ASSEMBLY
The inflater and bag of the SRS are stored in the front passen-
ger airbag assembly and cannot be disassembled.The inflater
contains a squib, igniter charge, gas generant, etc., and inflates
the bag when instructed by the airbag sensor assembly.
4. SRS WARNING LIGHT
The SRS warning light is located on the combination meter. It
goes on to alert the driver of trouble in the system when a mal-
function is detected in the airbag sensor assembly. In normal
operating condition when the ignition switch is turned to the
ACC or ON position, the light goes on for about 6 seconds and
then goes off.
5. AIRBAG SENSOR ASSEMBLY
The airbag sensor assembly is mounted on the floor inside the
console box. The airbag sensor assembly consists of an airbag
sensor, safing sensor, diagnosis circuit and ignition control,
drive circuit, etc.
It receives signals from the airbag sensors and judges whether
the SRS must be activated or not.
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010