Battery circuit TOYOTA LAND CRUISER 1996 J80 Workshop Manual

IN04Q−07
−
INTRODUCTION TERMS
IN−33
33
Author: Date:
1996 LAND CRUISER (RM451U)
TERMS
ABBREVIATIONS USED IN THIS MANUAL
AbbreviationsMeaning
ABSAnti−Lock Brake System
ACAlternating Current
ACCAccessory
ACISAcoustic Control Induction System
ACSDAutomatic Cold Start Device
A.D.D.Automatic Disconnecting Differential
A/FAir−Fuel Ratio
AHCActive Height Control Suspension
ALRAutomatic Locking Retractor
ALTAlternator
AMPAmplifier
ANTAntenna
APPROX.Approximately
A/TAutomatic Transmission (Transaxle)
AT FAutomatic Transmission Fluid
AUTOAutomatic
AUXAuxiliary
AV GAverage
AV SAdaptive Variable Suspension
BABrake Assist
BACSBoost Altitude Compensation System
BATBattery
BDCBottom Dead Center
B/LBi−Level
B/SBore−Stroke Ratio
BTDCBefore Top Dead Center
BVSVBimetallic Vacuum Switching V alve
Calif.California
CBCircuit Breaker
CCoCatalytic Converter For Oxidation
CDCompact Disc
CFCornering Force
CGCenter Of Gravity
CHChannel
COMB.Combination
CPECoupe
CPSCombustion Pressure Sensor
CPUCentral Processing Unit
CRSChild Restraint System
CTRCenter
C/VCheck Valve
CVControl Valve
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AC2SI−01
AC−74
−
AIR CONDITIONING AIR CONDITIONING AMPLIFIER
1401
Author: Date:
1996 LAND CRUISER (RM451U)
AIR CONDITIONING AMPLIFIER
ON−VEHICLE INSPECTION
INSPECT AMPLIFIER CIRCUIT
(a) Disconnect the amplifier and inspect the connector on the
wire harness side, as shown in the chart below.
Test conditions:
Ignition switch ON
A/C switch ON
Temperature control lever MAX COOL
Blower control switch HI
Tester connectionConditionSpecifeid condition
6 − GroundConstantContinuity
8 − 9ConstantContinuity
9 − 6ConstantApprox. 1.5 k Ω at 25 ° C (77 °F)
2 − GroundA/C switch ONBattery positive voltage
2 − GroundA/C switch OFFNo voltage
5 − GroundStart engineApprox. 10 to 14 v
5 − GroundStop engineNo voltage
If circuit is as specified, try replacing the amplifier with a new
one. If the circuit is not as specified, inspect the circuits con-
nected to other parts.
(b) Connect the connector to A/C amplifier and inspect wire
harness side connector from the back side, as shown in
the chart below.
Test conditions:
Ignition switch ON
A/C switch ON
Temperature control lever MAX COOL
Blower control switch HI
Tester connectionConditionSpecified Condition
3 − GroundRefrigeration pressure
2.0 − 32 kgf/cm3Battery positive voltage
3 − GroundRefrigeration pressure
less than 2.0 − 32 kgf/cm3 or moreNo voltage
If circuit is not as specified, replace the amplifier.
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Z04536
AC2SO−04
Z15447
−
AIR CONDITIONING REAR HEATER SWITCH
AC−77
1404
Author: Date:
1996 LAND CRUISER (RM451U)
REAR HEATER SWITCH
INSPECTION
1. REMOVE INSTRUMENT CLUSTER FINISH CENTER
PANEL WITH A/C CONTROL ASSEMBLY
2. REMOVE REAR HEATER SWITCH
3. INSPECT INDICATOR OPERATION
(a) Connect the positive (+) lead from the battery to terminal
5 and the negative ( −) lead to terminal 1.
(b) Push each of the rear heater switch knob in and check
that their indicators lights up.
If operation is not as specified, replace the switch.
4. INSPECT SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
HI1 − 4Continuity
OFF−No Continuity
LO1 − 2Continuity
Illumination circuit3 − 6Continuity
If continuity is not as specified, replace the switch.
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−
BODY ELECTRICAL HEADLIGHT AND TAILLIGHT SYSTEM
BE−15
1996 LAND CRUISER (RM451U)
5. INSPECT HEADLIGHT RETAINER CIRCUIT
(a) Connect the positive (+) leads from the battery to termi-
nals 1 and 6, and the negative ( −) lead to terminal 3.
(b) Connect the 3.4 W test bulb between terminal 7 and the positive (+) lead from the battery.
(c) Disconnect the positive (+) lead from terminal 1, and check that the test bulb is lighting.
(d) Connect the negative ( −) lead to terminal 5, and check
that the test bulb goes out.
If operation is not as specified, replace the relay.
6. INSPECT TAILLIGHT CIRCUIT
(a) Connect the positive (+) leads from the battery to termi- nals 1 and 6, and the negative ( −) lead to terminal 2.
(b) Connect the 3.4 W test bulb between terminal 8 and the positive (+) lead from the battery.
(c) Disconnect the positive (+) lead from terminal 1, and check that the test bulb is lighting.
(d) Connect the negative ( −) lead to terminal 5, and check
that the test bulb goes out.
If operation is not as specified, replace the relay.
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BE27G−01
BE1843
−
BODY ELECTRICAL TURN SIGNAL AND HAZARD WARNING SYSTEM
BE−19
1996 LAND CRUISER (RM451U)
INSPECTION
1. INSPECT HAZARD WARNING SWITCH CONTINUITY
ConditionTester connectionSpecified condition
Switch OFF7 − 10Continuity
Switch ON7 − 8
4 − 5 − 6 − 9Continuity
Illumination circuit2 − 3Continuity
If continuity is not as specified, replace the switch.
2. INSPECT TURN SIGNAL FLASHER OPERATION
(a) Connect the positive (+) lead from the battery to terminal
2 and the negative ( −) lead to terminal 3.
(b) Connect the 2 turn signal light bulbs parallel to each other
to terminals 1 and 3, and check that the bulbs flash.
HINT:
The turn signal lights should flash 60 to 120 times per minute.
If one of the front or rear turn signal lights has an open circuit,
the number of flashes will be more than 140 per minute.
If operation is not as specified, replace the flasher.
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Engine Coolant
Temperature
Gauge
Ignition Switch
Battery Sender
Gauge
Z06815
Engine
Coolant T emperature Gauge
Ignition
Switch Tester Bulb
(3.4 W)
Battery
BE1222
Oil Pressure Gauge
Ignition
Switch Sender
Gauge
Battery
−
BODY ELECTRICAL COMBINATION METER
BE−37
1996 LAND CRUISER (RM451U)
11. INSPECT ENGINE COOLANT TEMPERATURE RE-
CEIVER GAUGE OPERATION
(a) Disconnect the connector from the sender gauge.
(b) Turn the ignition switch ON, and check that the receiver
gauge needle indicates COOL.
(c) Ground terminal on the wire harness side connector through a 3.4 W test bulb.
(d) Turn the ignition switch ON, and check that the bulb lights up and the receiver gauge needle moves to the hot side.
If operation is as specified, replace the sender gauge. Then re-
check the system.
If operation is not as specified, measure the receiver gauge re-
sistance.
12. INSPECT ENGINE COOLANT TEMPERATURE RE-
CEIVER GAUGE RESISTANCE
Measure the resistance between terminals.
Between terminalsResistance (Ω )
A − B71 − 79
A − C117 − 141
B − C185 − 215
HINT:
Connect the test leads so that the current from the ohmmeter
can flow according to the above order. This circuit include the
diode.
If resistance value is not as specified, replace the receiver
gauge.
13. INSPECT OIL PRESSURE RECEIVER GAUGE OP-
ERATION
(a) Disconnect the connector from the sender gauge.
(b) Turn the ignition switch ON, and check that the receiver
gauge needle indicates LOW.
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BE−40
−
BODY ELECTRICAL COMBINATION METER
1996 LAND CRUISER (RM451U)
23. INSPECT SEAT BELT WARNING RELAY CIRCUIT
Disconnect the connector from the relay and inspect the con-
nector on the wire harness side, as shown in the chart.
Tester connectionConditionSpecified condition
1 − GroundConstantContinuity
4 − GroundDriver’s seat belt position UNFASTENContinuity
4 − GroundDriver’s seat belt position FASTENNo continuity
7 − GroundIgnition key SETContinuity
7 − GroundIgnition key RemoveNo continuity
8 − GroundDriver’s door position OPENContinuity
8 − GroundDriver’s door position CLOSENo continuity
5 − GroundIgnition switch position ONBattery positive voltage
5 − GroundIgnition switch position LOCK or ACCNo voltage
9 − GroundConstantBattery positive voltage
If circuit is as specified, try another relay.
If the circuit is not as specified, check the circuits connected to
other parts.
24. INSPECT ENGINE OIL LEVEL WARNING SWITCH
(a) Check that there is continuity between terminal with the
switch each position.
(b) Heat the switch to above 60° C (140°F) in an oil bath.
(c) Check that there is continuity between terminals with the switch ON (float up).
(d) Check that there is no continuity between terminals with
the switch OFF (float down).
If operation is not as specified, replace the switch.
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Z06300
BrightDark 2
3
Extinguished
1
−
BODY ELECTRICAL COMBINATION METER
BE−41
1996 LAND CRUISER (RM451U)
25. INSPECT ENGINE OIL LEVEL WARNING CIRCUIT
Disconnect the switch connector and inspect the connector on
wire harness side, as shown.
Tester connectionConditionSpecified condition
2 − GroundConstantContinuity
If continuity is not as specified, inspect the wire harness or
ground point.
26. INSPECT ENGINE OIL LEVEL WARNING LIGHT
(a) Disconnect the connector from the switch.
(b) Ground terminal 1 on the wire harness connector.
(c) Turn the ignition switch ON, and check that the warning
light lights up approximately 40 seconds later.
If the warning light does not light up, inspect bulb or wire har-
ness.
27. INSPECT LIGHT CONTROL RHEOSTAT
(a) Connect terminals 1 and 3 through a 3.4 W test bulb.
(b) Connect the positive (+) lead from the battery to terminal
1 and the negative ( −) lead to terminal 2.
(c) Turn the rheostat knob to fully counterclockwise, and
check that the test bulb goes out.
(d) Gradually turn the rheostat knob to clockwise, and check
that the test bulb brightness changes from dark to bright.
If operation is not as specified, replace the rheostat.
HINT:
Adjust the brightness of illumination lights by rheostat.
A/C Control Assembly
Antenna Switch
Ash Receptacle
Audio
Center Diff. Lock Switch
Cigarette Lighter
Defogger Switch
Hazard Warning Switch
Shift Lever
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Z06302
−
BODY ELECTRICAL POWER WINDOW CONTROL SYSTEM
BE−47
1996 LAND CRUISER (RM451U) OFF
1 −
2 − 11 − 14Continuity
DOWN1 − 2 − 11
7 − 8 − 14Continuity
Rear Right Switch (Window lock):
Switch positionTester connectionSpecified condition
UP7 − 8 − 11Continuity
OFF11 − 14Continuity
DOWN7 − 8 − 14Continuity
If continuity is not as specified, replace the master switch.
2. INSPECT POWER WINDOW MASTER SWITCH ILLU-
MINATION
(a) Set the window lock switch to the unlock position.
(b) Connect the positive (+) lead from the battery to terminal 7 and the negative ( −) lead to terminal 1, and check that
all the illuminations light up.
(c) Set the window lock switch to the lock position, and check that all the passenger’s power window switch illumina-
tions go out.
If operation is not as specified, replace the master switch.
3. Using an ammeter: INSPECT ONE TOUCH POWER WINDOW SYSTEM
(a) Disconnect the connector from the master switch.
(b) Connect the positive (+) lead from the ammeter to termi- nal 6 on the wire harness side connector and the negative
(−) lead to negative terminal of the battery.
(c) Connect the positive (+) lead from the battery to terminal 13 on the wire harness side connector.
(d) As the window goes down, check that the current flow is up to approximately 7 A.
(e) Check that the current increases approximately 14.5 A or more when the window stops going down.
HINT:
The circuit breaker opens some 4 − 40 seconds after the win-
dow stops going down, so that check must be made before the
circuit breaker operates.
If the operation is as specified, replace the master switch.
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Z06303
Z06304
BE−48
−
BODY ELECTRICAL POWER WINDOW CONTROL SYSTEM
1996 LAND CRUISER (RM451U)
4. Using an ammeter with a current − measuring probe:
INSPECT ONE TOUCH POWER WINDOW SYSTEM
(a) Remove the master switch with connector connected.
(b) Attach a current−measuring probe to terminal 6 of the
wire harness.
(c) Turn the ignition switch ON, and set the power window switch in the down position.
(d) As the window goes down, check that the current flow is up to approximately 7 A.
(e) Check that the current increases approximately 14.5 A or more when the window stops going down.
HINT:
The circuit breaker opens some 4 − 40 seconds after the win-
dow stops going down, so check must be made before the cir-
cuit breaker operates.
If operation is as specified, replace the master switch.
5. INSPECT POWER WINDOW SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
UP1 − 5, 3 − 4Continuity
OFF1 − 2, 3 − 4Continuity
DOWN1 − 2, 4 − 5Continuity
If continuity is not as specified, replace the switch.
6. Front Door:
INSPECT LEFT SIDE DOOR POWER WINDOW MO-
TOR OPERATION
(a) Connect the positive (+) lead from the battery to terminal
3 and the negative ( −) lead to terminal 1, and check that
the motor turns clockwise.
(b) Reverse the polarity, and check that the motor turns coun-
terclockwise.
If operation is not as specified, replace the motor.
7. Rear Door: INSPECT LEFT SIDE DOOR POWER WINDOW MO-
TOR OPERATION
(a) Connect the positive (+) lead from the battery to terminal 1 and the negative ( −) lead to terminal 2, and check that
the motor turns counterclockwise.
(b) Reverse the polarity, and check that the motor turns
clockwise.
If operation is not as specified, replace the motor.
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