brake pads replacement TOYOTA LAND CRUISER 1996 J80 Workshop Manual

BR1CS−04
BR−22
−
BRAKE FRONT BRAKE PAD
1996 LAND CRUISER (RM451U)
REPLACEMENT
1. REMOVE FRONT WHEEL
2. INSPECT PAD LINING THICKNESS
Check the pad thickness and replace pads if not within the
specification. Minimum thickness: 1.0 mm (0.039 in.)
3. REMOVE THESE PARTS:
Clip
2 pins
Anti−rattle spring
2 pads
4 anti−squeal shims
NOTICE:
The anti −rattle spring and clip can be used again provided
that they have sufficient rebound, no deformation, cracks
or wear, and have had all rust, dirt and foreign particles
cleaned off.
4. CHECK DISC THICKNESS AND RUNOUT (See page
BR−27 )
5. INSTALL NEW PADS
NOTICE:
When replacing worn pads, the anti −squeal shims must be
replaced together with the pads.
(a) Draw out a small amount of brake fluid from the reservoir.
(b) Press in the pistons with a hammer handle or an equiva- lent.
HINT:
Always change the pad on one wheel at a time as there
is a possibility of the opposite piston flying out.
If the piston is difficult to push in, loosen the bleeder plug
and push in the piston while letting some brake fluid es-
cape.
(c) Install the 2 anti−squeal shims to new pads.
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

BR1D0−03
−
BRAKE REAR BRAKE PAD
BR−31
1996 LAND CRUISER (RM451U)
REPLACEMENT
1. REMOVE REAR WHEEL
Remove the wheel and temporarily fasten the disc with the hub
nuts.
2. INSPECT PAD LINING THICKNESS
Check the pad thickness through the caliper inspection hole
and replace pads if the thickness is not within the specification.
Minimum thickness: 1.0 mm (0.039 in.)
3. REMOVE BRAKE CALIPER
(a) Remove the sliding main pin and sliding sub pin.
(b) Remove the caliper and suspend it so the hose is not stretched.
HINT:
Do not disconnect the flexible hose.
4. REMOVE THESE PARTS:
(a) 2 brake pads
(b) Anti−squeal shim
(c) 4 pad support plates
(d) 2 pad wear indicator plates
NOTICE:
The pad support plates can be used again provided that
they have sufficient rebound, no deformation, cracks or
wear, and have had all rust, dirt and foreign particles
cleaned off.
5. CHECK DISC THICKNESS AND RUNOUT (See page BR−36 )
6. INSTALL PAD SUPPORT PLATES
7. INSTALL NEW PADS
NOTICE:
When replacing worn pads, the anti −squeal shim and wear
indicator plates must be replaced together with the pads.
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010