mirror TOYOTA LAND CRUISER 1996 J80 Workshop Manual

BE−8
−
BODY ELECTRICAL BODY ELECTRICAL SYSTEM
1996 LAND CRUISER (RM451U)
Sliding roof system operates abnormally.
1. Limit Switch
2. Sliding Roof Control Switch
3. Sliding Roof Control RelayBE−58
BE−58
BE−58
Sliding roof system stops operation half way.
1. Sliding Roof Control Relay
2. Sliding Roof Limit Switch
3. Sliding Roof Control Switch
4. Sliding Roof Motor
(Stones to foreign material trapped in motor assembly)BE−58
BE−58
BE−58
BE−58
”Key−off sliding roof” operation does not operate.
1. POWER Fuse (I/P F/B)
2. Door Lock Control Relay
3. GAUGE Fuse (I/P F/B)
4. Ignition Switch
5. Door Courtesy Switch
6. Wire Harness−
BE−51 −
BE−11
BE−21
−
POWER MIRROR SYSTEM
SymptomSuspect AreaSee page
Power mirror system does not operate.
1. CIG Fuse (I/P J/B)
2. Mirror Control Switch
3. Mirror Motor
4. Wire Harness−
BE−69
BE−69 −
Power mirror operate abnormally.
1. Mirror Control Switch
2. Mirror Motor
3. Wire HarnessBE−69
BE−69−
POWER SEAT CONTROL SYSTEM
SymptomSuspect AreaSee page
Power seat does not operate.
1. POWER Fuse (I/P F/B)
2. Power Seat Switch
3. Wire Harness−
BE−62 −
”Sliding operation” does not operate.
1. Slide Motor
2. Power Seat Switch
3. Wire HarnessBE−62
BE−62−
”Reclining operation” does not operate.
1. Reclining Motor
2. Power Seat Switch
3. Wire HarnessBE−62
BE−62−
”Rear vertical operation” does not operate.
1. Rear Vertical Motor
2. Power Seat Switch
3. Wire HarnessBE−62
BE−62−
”Lumber support operation” does not operate.
1. Lumber Support Motor
2. Lumber Support Switch
3. Wire HarnessBE−62
BE−62−
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

BE1MM−01
BE−68
−
BODY ELECTRICAL POWER MIRROR CONTROL SYSTEM
1206
Author: Date:
1996 LAND CRUISER (RM451U)
POWER MIRROR CONTROL SYSTEM
LOCATION
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

BE1MN−01
Z06854
LEFT SIDEOFF
RIGHT SIDE
UP
RIGHT SIDE
DOWN
LEFT OFF
−
BODY ELECTRICAL POWER MIRROR CONTROL SYSTEM
BE−69
1996 LAND CRUISER (RM451U)
INSPECTION
1. Left side:
INSPECT MIRROR SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
OFF−No continuity
UP1 − 10, 3 − 4Continuity
DOWN1 − 3, 4 − 10Continuity
LEFT1 − 9, 3 − 4Continuity
RIGHT1 − 3, 4 − 9Continuity
2. Off:
INSPECT MIRROR SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
OFF−No continuity
UP3 − 4Continuity
DOWN1 − 3Continuity
LEFT3 − 4Continuity
RIGHT1 − 3Continuity
3. Right side:
INSPECT MIRROR SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
OFF−No continuity
UP1 − 6, 3 − 4Continuity
DOWN1 − 3, 4 − 6Continuity
LEFT1 − 2, 3 − 4Continuity
RIGHT1 − 3, 2 − 4Continuity
If continuity is not as specified, replace the switch.
4. INSPECT MIRROR MOTOR OPERATION
Connect the positive (+) lead from the battery to terminal in col-
umn ”A” and the negative ( −) lead to terminal in column ”B”,
check that the mirror operates in column ”C”.
Switch positionTester connectionSpecified condition
A (+)B (−)C (Operation)
23Mirror turns
upward
32Mirror turns
downward
13Mirror turns to
left side
31Mirror turns to
right side
If operation is not as specified, replace the mirror assembly.
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

BO37N−01
BO2455
Cotton
TapePanel
Cover
−
BODY FRONT DOOR
BO−9
1996 LAND CRUISER (RM451U)
DISASSEMBLY
HINT:
Tape a screwdriver tip before using to pry parts.
1. REMOVE DOOR INSIDE HANDLE BEZEL
2. REMOVE ARMREST
3. REMOVE ARMREST PANEL BASE UPPER
4. REMOVE COURTESY LIGHT
5. REMOVE LOWER FRAME BRACKET GARNISH
6. REMOVE DOOR TRIM
(a) Remove the 3 screws from the door trim.
(b) Using a screwdriver, remove the clip and remove the trim
by pulling all of the trim up.
(c) Remove the 11 screws and armrest base from the door
trim.
(d) Remove the inner weatherstrip from the door trim.
(e) Remove the 8 screws and door pocket from the door trim.
7. REMOVE DOOR BELT MOULDING
Pry out the clip from the edge of the panel, and remove the
moulding .
8. REMOVE DOOR WEATHERSTRIP
NOTICE:
Do not pull strongly on the weatherstrip as it may tear.
9. REMOVE DOOR INSIDE HANDLE
10. REMOVE DOOR LOCK CONTROL RELAY
11. REMOVE SERVICE HOLE COVER
NOTICE:
Do not block the trim clip sealing with the tape.
12. REMOVE OUTSIDE REAR VIEW MIRROR
13. REMOVE DOOR GLASS RUN
14. REMOVE REAR LOWER FRAME
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

BO38Q−01
BO−46
−
BODY WINDSHIELD
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE HOOD
2. REMOVE WIPER ARMS
3. REMOVE COWL LOUVER
4. REMOVE INNER REAR VIEW MIRROR
5. REMOVE PERSONAL LIGHT ASSEMBLY
6. REMOVE PERSONAL LIGHT COVER
7. REMOVE SUN VISORS AND HOLDERS
8. REMOVE ASSIST GRIPS
9. REMOVE FRONT PILLAR GARNISHES
10. LOOSEN ROOF HEADLINING
11. REMOVE WINDSHIELD GLASS
(a) From the outside of the vehicle , cut off the weatherstrip.
NOTICE:
Do not damage the body and the glass.
(b) Push piano wire through between the body and glass from the interior.
(c) Tie both wire ends to the wooden blocks or equivalent.
NOTICE:
When separating, take care not to damage the paint or inte-
rior ornaments.
To prevent scratching the safety pad when removing the
windshield, place a plastic sheet between the piano wire
and safety pad.
(d) Cut the adhesive by pulling the piano wire around it.
(e) Remove the glass.
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

−
BODY WINDSHIELD
BO−49
1996 LAND CRUISER (RM451U)
(b) Clean off the sealer oozing out from the masking tape with
a clean rag saturated in cleaner.
6. INSPECT FOR LEAKS AND REPAIR
(a) Do a leak test.
(b) Seal any leaks with auto glass sealer.
Part No. 08833−00030 or equivalent
7. INSTALL ROOF HEADLINING
8. INSTALL FRONT PILLAR GARNISHES
9. INSTALL ASSIST GRIPS
10. INSTALL SUN VISORS AND HOLDERS
11. INSTALL PERSONAL LIGHT COVER
12. INSTALL PERSONAL LIGHT ASSEMBLY
13. INSTALL INNER REAR VIEW MIRROR
14. INSTALL COWL LOUVER
15. INSTALL WIPER ARMS Torque: 20 N·m(205 kgf·cm, 15 ft·lbf)
16. INSTALL HOOD Torque: 18 N·m(185 kgf·cm, 13 ft·lbf)
17. ADJUST HOOD (See page BO−6)
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

BO−64
−
BODY SLIDING ROOF
1996 LAND CRUISER (RM451U)
11. REMOVE FRONT SEAT OUTER BELT SHOULDER AN-
CHOR
12. REMOVE CENTER PILLAR UPPER GARNISH
13. REMOVE FRONT SHOULDER BELT ANCHOR AD-
JUSTER
14. REMOVE NO. 1 REAR SEAT OUTER BELT SHOUL- DER ANCHOR
15. w/ No. 2 Rear Seat REMOVE NO. 2 REAR SEAT OUTER BELT SHOUL-
DER ANCHOR
16. REMOVE QUARTER AND REAR PILLAR GARNISH
17. REMOVE ASSIST GRIPS
18. REMOVE FRONT PILLAR GARNISH
19. REMOVE SUN VISORS AND HOLDERS
20. REMOVE INNER REAR VIEW MIRROR
21. REMOVE PERSONAL LIGHT ASSEMBLY AND PER- SONAL LIGHT COVER
22. REMOVE NO. 1 AND NO. 2 ROOM LIGHT
23. REMOVE BACK DOOR OPENING TRIM
24. REMOVE SLIDING ROOF OPENING MOULDING
25. REMOVE CONTROL SWITCH
(a) Remove the screw.
(b) Using a screwdriver, remove the switch cover.
(c) Remove the 2 screws and switch body, then disconnect the connector.
(d) Remove the 2 screws and bracket.
26. REMOVE ROOF HEADLINING
(a) Using the clip remover, remove the 7 clips.
(b) Remove the roof headlining.
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

MA02Q−04
MA−2
−
MAINTENANCE INSIDE VEHICLE
42
Author: Date:
1996 LAND CRUISER (RM451U)
INSIDE VEHICLE
GENERAL MAINTENANCE
The owners are responsible for these maintenance and inspection items.
They can be done by the owner or they can have them done at a service sh\
op.
These items include those which should be checked on a daily basis, thos\
e which, in most cases, do not
require (special) tools and those which are considered to be reasonabl\
e for the owner to do.
Items and procedures for general maintenance are as follows.
1. GENERAL NOTES
Maintenance items may vary from country to country. Check the owner’s manual supplement in which
the maintenance schedule is shown.
Every service item in the periodic maintenance schedule must be performe\
d.
Periodic maintenance service must be performed according to whichever interval in\
the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time inter\
val (months).
Maintenance service after the last period should be performed at the same interval \
as before unless
otherwise noted.
Failure to do even one item can cause the engine to run poorly and incre\
ase exhaust emissions.
2. LIGHTS
(a) Check that the headlights, stop lights, taillights, turn signal lights, \
and other lights are all working.
(b) Check the headlights aim.
3. WARNING LIGHTS AND BUZZERS
Check that all warning lights and buzzers function properly.
4. HORN
Check that it is working.
5. WINDSHIELD
Check for scratches, pits or abrasions.
6. WINDSHIELD WIPER AND WASHER
(a) Check operation of the wipers and washer.
(b) Check that the wipers do not streak.
7. WINDSHIELD DEFROSTER
Check that air comes out from the defroster outlet when operating the heater \
or air conditioner at defroster
mode.
8. REAR VIEW MIRROR
Check that it is mounted securely.
9. SUN VISORS
Check that they move freely and mounted securely.
10. STEELING WHEEL
Check that it has the specified freeplay. Be alert for changes in steering condition, such as hard steering,
excessive freeplay or strange noises.
11. SEATS
(a) Check that all front seat controls such as seat adjusters, seatback recl\
iner, etc. operate smoothly.
(b) Check that all latches lock securely in any position.
(c) Check that the head restraints move up and down smoothly and that the lo\
cks hold securely in any latch position.
(d) For folding −down rear seat backs, check that the latches look securely.
12. SEAT BELTS
(a) Check that the seat belt system such as buckles, retractors and anchors operat\
e properly and smooth-
ly.
(b) Check that the belt webbing is not cut, frayed, worn or damaged.
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

MA0055
MA02T−03
MA−6
−
MAINTENANCE BRAKE
46
Author: Date:
1996 LAND CRUISER (RM451U)
BRAKE
INSPECTION
1. INSPECT BRAKE LINE PIPES AND HOSES
HINT:
Check in a well lighted area. Check the entire circumference
and length of the brake hoses using a mirror as required. Turn
the front wheels fully right or left before checking the front brake.
(a) Check all brake lines and hoses.
Check for damage.
Check for wear.
Check for deformation.
Check for cracks.
Check for corrosion.
Check for leaks.
Check for bends.
Check for twists.
(b) Check all clamps for tightness and connections for leak- age.
(c) Check that the hoses and lines are clear of sharp edges, moving parts and the exhaust system.
(d) Check that the lines installed in grommets pass through the center of the grommets.
2. INSPECT FRONT BRAKE P ADS AND DISCS (See page
BR−27 )
3. INSPECT REAR BRAKE PADS AND DISCS (See page
BR−36 )
4. INSPECT PARKING BRAKE LININGS AND DRUMS
(See page BR−42 )
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

PP2ZZ−01
−
PREPARATION MAINTENANCE
PP−1
50
Author: Date:
1996 LAND CRUISER (RM451U)
MAINTENANCE
EQUIPMENT
MirrorBrake hose
Torque wrench
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010