seats TOYOTA LAND CRUISER 1998 Factory User Guide

MA02V-02
- MAINTENANCEBODY
MA-1 1
59 Author
: Date
:
2004 LAND CRUISER (RM1071U)
BODY
INSPECTION
1. TIRE ROTATION
Check the owner's manual supplement in which the maintenance schedule is shown.
2. FINAL INSPECTION
(a) Check the operation of the body parts:

Hood:

Auxiliary catch operates properly

Hood locks securely when closed

Front and rear doors:

Door locks operate properly

Doors close properly

Back door:

Door lock operates properly

Seats:

Seat adjusts easily and locks securely in any position

Front seat back locks securely in any position

Folding-down rear seat backs look securely.
(b) Be sure to deliver a clean car. Especially check:

Steering wheel

Shift lever knob

All switch knobs

Door handles

Seats

MA02Q-01
MA-2
- MAINTENANCEINSIDE VEHICLE
50 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSIDE VEHICLE
GENERAL MAINTENANCE
These are the maintenance and inspection items which are considered to be owner's responsibility. They
can be done by the owner or be can have them done at a service shop. These items include those which
should be checked on a daily basis, those which, in most cases, do not require (special) tools and those
which are considered to be reasonable for the owner to do. Items and procedures for general maintenance
are as follows.
1. GENERAL NOTES

Maintenance items may very from country and country. Check the owner's manual supplement in
which the maintenance schedule is shown.

Every service items in the periodic maintenance schedule must be performed.

Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).

Maintenance service after the last period should be performed at the same time interval as before un-
less otherwise noted.

Failure to do even one item an cause the engine to run poorly and increase exhaust emissions.
2. LIGHTS
(a) Check that the headlights, stop lights, taillights, turn signal lights, and other lights are all working.
(b) Check the headlights aim.
3. WARNING LIGHTS AND BUZZERS
Check that all warning lights and buzzers function properly.
4. HORN
Check that it is working.
5. WINDSHIELD GLASS
Check for scratches, pits or abrasions.
6. WINDSHIELD WIPER AND WASHER
(a) Check operation of the wipers and washer.
(b) Check that the wipers do not streak.
7. WINDSHIELD DEFROSTER
Check that air comes out from the defroster outlet when operating the heater or air conditioner at defroster
mode.
8. REAR VIEW MIRROR
Check that it is mounted securely.
9. SUN VISORS
Check that they move freely and mounted securely.
10. STEELING WHEEL
Check that it has the specified freeplay. Be alert for changes in steering condition, such as hard steering,
excessive freeplay or strange noises.
11. SEATS
(a) Check that all front seat controls such as seat adjusters, seatback recliner, etc. operate smoothly.
(b) Check that all latches lock securely in any position.
(c) Check that the head restraints move up and down smoothly and that the locks hold securely in any
latch position.
(d) For folding-down rear seat backs, check that the latches look securely.
12. SEAT BELTS
(a) Check that the seat belt system such as buckles, retractors and anchors operate properly and smooth-
ly.
(b) Check that the belt webbing is not cut, frayed, worn or damaged.

B04997
Push
SF0XY-04
B16442
B16443
Insert Insert Insert
B16444
Clip
Clip
- SFIFUEL PUMP
SF-15
1714 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSTALLATION
1. INSTALL FUEL PUMP FILTER TO FUEL PUMP
Install the pump filter with a new clip.
2. INSTALL FUEL PUMP TO FUEL PUMP BRACKET
(a) Install the rubber cushion to the fuel pump.
(b) Connect the fuel hose to the outlet port of the fuel pump.
(c) Install the fuel pump by pushing the lower side of the fuel
pump.
3. INSTALL LEAD WIRE TO FUEL PUMP
4. INSTALL FUEL PUMP AND SENDER GAUGE AS-
SEMBLY TO FUEL TANK
(a) Install a new gasket to the fuel suction plate.
(b) Insert the fuel pump and the sender gauge assembly into
the fuel tank.
(c) Install the fuel tank vent tube set plate with the 8 bolts.
Torque: 3.5 N´m (35 kgf´cm, 31 in.´lbf)
5. CONNECT FUEL MAIN TUBE AND RETURN TUBE
(FUEL TUBE CONNECTORS) TO FUEL SUCTION
PLATE
(a) Before installing the tube connectors, check foreign mat-
ters on the connection between the nylon tube and the
suction plate.
(b) Attach the fuel tube connectors to the ports of the fuel suc-
tion plate and insert the clips until you hear a click.
(c) After the connection, pull out the clips to check to see that
they are installed securely.
6. CONNECT FUEL PUMP & SENDER GAUGE CONNEC-
TOR
7. CHECK FOR FUEL LEAKS (See page SF-1)
8. INSTALL REAR FLOOR SERVICE HOLE COVER
(a) Install the rear service hole cover with the 2 screws.
(b) Cover the rear and front floor carpets.
9. INSTALL REAR DOOR SCUFF PLATES, STEP
PLATES AND REAR SEAT LOCK COVERS
10. INSTALL NO.1 REAR SEATS

B16435
Ohmmeter
5
4
SF-8
- SFIFUEL PUMP
1707 Author
: Date
:
2004 LAND CRUISER (RM1071U)
Fuel pressure:
265 - 304 kPa (2.7 - 3.1 kgf/cm
2, 38 - 44 psi)
If pressure is higher than the specification, replace the fuel
pressure regulator.
If pressure is lower than the specification, check these parts:

Fuel hoses and connections

Fuel pump

Fuel filter

Fuel pressure regulator
(i) Disconnect the TOYOTA hand- held tester from the
DLC3.
(j) Start the engine.
(k) Measure the fuel pressure at idle.
Fuel pressure:
265 - 304 kPa (2.7 - 3.1 kgf/cm
2, 38 - 44 psi)
(l) Stop the engine.
(m) Check that the fuel pressure remains in the specification
below for 5 minutes after the engine stop.
Fuel pressure:
147 kPa (1.5 kgf/cm
2, 21 psi) or more
If the pressure is not as specified, check the fuel pump, pres-
sure regulator and/or the injectors.
(n) After checking the fuel pressure, disconnect the negative
(-) terminal cable from the battery and carefully remove
the SST to prevent gasoline from splashing.
SST 09268-45014
(o) Reinstall the front fuel pipe to the LH delivery pipe (See
page SF-27).
(p) Reconnect the negative (-) terminal cable to the battery.
(q) Check for fuel leaks (See page SF-1).
(r) Reinstall the V-bank cover with the 2 bolts and nuts.
(s) Reconnect the fuel return hose to the clamp on the V-
bank cover.
3. INSPECT FUEL PUMP
(a) Remove the No.1 rear seats.
(b) Remove the 2 rear door scuff plates, the step plates and
the rear seat lock covers.
(c) Pull off the front and rear floor carpets.
(d) Remove the 2 screws and the rear floor service hole cov-
er.
(e) Disconnect the fuel pump & sender gauge connector.
(f) Using an ohmmeter, measure the resistance between ter-
minal 4 and 5.

B16436
Battery
4 5
- SFIFUEL PUMP
SF-9
1708 Author
: Date
:
2004 LAND CRUISER (RM1071U)
Resistance: 0.2 - 3.0 W at 20°C (68°F)
If the resistance is not as specified, replace the fuel pump and/
or the lead wire.
(g) Inspect the fuel pump operation.
Connect the battery positive (+) lead to terminal 4 of the
connector, and the battery negative (-) lead to terminal 5.
Check that the fuel pump operates.
NOTICE:

These tests must be done quickly (within 10 seconds)
to prevent the coil burning out.

Keep the fuel pump as far away from the battery as
possible.

Always change the connection on the battery side.
If operation is not as specified, replace the fuel pump and/or
lead wire.
(h) Reconnect the fuel pump & sender gauge connector.
(i) Reinstall the rear floor service hole cover with the 2
screws.
(j) Reinstall the front and rear floor carpets.
(k) Remove the 2 rear door scuff plates, the step plates and
the rear sear lock covers.
(l) Reinstall the No.1 rear seats.

SF0XX-04
B16440
Pull
Enlarge
Tube Joint
Clip
B16441
Plug
Turn
Turn
- SFIFUEL PUMP
SF-13
1712 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
CAUTION:
Do not smoke or work near an open frame when working
the fuel pump.
1. REMOVE NO.1 REAR SEATS
2. REMOVE REAR DOOR SCUFF PLATES, STEP
PLATES AND REAR SEAT LOCK COVERS
3. REMOVE REAR FLOOR SERVICE HOLE COVER
(a) Take off the front and rear floor carpets.
(b) Remove the 2 screws and rear floor service hole cover.
4. DISCONNECT FUEL PUMP & SENDER GAUGE CON-
NECTOR
5. DISCONNECT FUEL MAIN TUBE AND RETURN TUBE
(FUEL TUBE CONNECTORS) FROM FUEL SUCTION
PLATE
CAUTION:

Perform disconnecting operation of the fuel tube con-
nector (quick type) after reading the precautions.
(See page SF-1)

Prevent the retained pressure in the fuel line from
splashing inside the vehicle compartment.

Be careful not to damage the contact surface or let the
foreign matters on there when sealing the tube and
the suction plates with the quick connectors through
O-ring.

Be sure to perform the disconnection by hand. Do not
use tools.

Do not bend or turn the nylon tube by force.
(a) Before the operation, remove foreign matters or dirt stick-
ing to the tube joint clips.
(b) Enlarge the tip of the clips with fingers and pull them out
for disconnection.
(c) Pull out the fuel main tube and the return tube.
If the nylon tube and the suction plate stick together, ease the
connection by turning the nylon tube with fingers and pull it out
for disconnection.
NOTICE:
Plug the port of the fuel suction plate with a clean rubber
cap.
(d) After the disconnection, protect the connector with a plas-
tic bag.

SA3213
AB
CD
Front
F05208
- SUSPENSION AND AXLEFRONT WHEEL ALIGNMENT
SA-9
1959 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(d) Torque the front and/or rear adjusting cam nuts.
Torque: 98 N´m (1,000 kgf´cm, 72 ft´lbf)
5. INSPECT TOE-IN
Toe-in:
Toe-in
(total)A + B: 0°06' ± 12' (0.1° ± 0.2°)
C - D: 1 ± 2 mm (0.04 ± 0.08 in.)
If the toe-in is not within the specified value, adjust it at the rack
ends.
6. ADJUST TOE-IN
(a) Check or adjust the lengths of the rack ends, then adjust
the toe-in.
Rack end length difference: 3.0 mm (0.118 in.) or less
(b) Remove the boot clamps.
(c) Loosen the tie rod end lock nuts.
(d) Turn the right and left rack ends by an equal amount to
adjust the toe-in.
HINT:
Try to adjust the toe-in to the center of the specified value.
(e) Tighten the tie rod end lock nuts.
Torque: 55 N´m (560 kgf´cm, 41 ft´lbf)
(f) Place the boots on the seats and install the clamps.
HINT:
Make sure that the boots are not twisted.
(g) Perform the zero point calibration of yaw rate and decel-
eration sensor (See page DI-505).