TOYOTA LAND CRUISER 1998 Factory Repair Manual

SS-50
- SERVICE SPECIFICATIONSBODY
190 Author
: Date
:
2004 LAND CRUISER (RM1071U) Tail gate stay x Door panel
18.518914
Tail gate stay x Body18.518914
Door hinge x Body2828621
Door hinge x Door panel3131623
Door lock striker x Body11.511 78
Back door lock control x Door panel5.05144 in.´lbf
Upper back door striker x Door panel11.511 78
BACK DOOR STAY---
Back door stay x Body17.517813
Back door stay x Door panel1313310
FRONT WIPER AND WASHER---
Wiper arm x Wiper link2020415
Wiper link x Body5.45548 in.´lbf
REAR WIPER AND WASHER---
Wiper motor and link assembly x Door panel5.45548 in.´lbf
Wiper arm x Wiper link5.45548 in.´lbf
INSTRUMENT PANEL---
Front passenger airbag assembly x Reinforcement2020415
Steering wheel set nut5051037
Front passenger airbag assembly x Instrument panel6.06153 in.´lbf
SIDE STEP---
No. 1 side step bracket x Side step5.05144 in.´lbf
No. 1 side step bracket x Body1818413
No. 2 side step bracket x Side step5.05144 in.´lbf
No. 2 side step bracket x Body Bolt:1818413
No. 2 side step bracket x Body Nut:121209
No. 3 side step bracket x Side step5.05144 in.´lbf
No. 3 side step bracket x Body1818413
FRONT SEAT---
Front seat adjuster x Body4243031
Seatback assembly x Seat adjuster4344032
Armrest x Seatback assembly3738027
Seat cushion assembly x Seat adjuster2121015
Seat position control relay x Seat adjuster5.55649 in.´lbf
Seatback cover x Seatback frame w/ Side airbag:4.74842in.´lbf
Seat position sensor x Seat adjuster Driver's side:8.08271in.´lbf
REAR NO. 1 SEAT (LH)---
Seat cushion hinge x Body3738027
Seatback assembly x Seat adjuster4142030
Seat adjuster x Seat cushion frame4142030
REAR NO. 1 SEAT (RH)---
Seat cushion hinge x Body3738027
Seatback assembly x Seat adjuster3738027
Seat adjuster x Seat cushion frame3738027
REAR NO. 2 SEAT---
Seatback assembly x Reclining adjuster4142030

- SERVICE SPECIFICATIONSBODY
SS-51
191 Author
: Date
:
2004 LAND CRUISER (RM1071U) Reclining adjuster x Seat cushion frame
4142030
Seat leg adjuster x Seat cushion frame A Bolt:1818413
Seat leg adjuster x Seat cushion frame B Bolt:3738027
SEAT BELT---
Outer belt shoulder anchor x Adjustable anchor4243031
Adjustable anchor x Body4243031
Outer belt shoulder anchor x Body4243031
Seat belt reclining detecting part x Seat back assembly3.94035 in.´lbf
Seat belt floor anchor x Body4243031
Retractor x Body Upper Side:5.05144 in.´lbf
Retractor x Body Lower Side:4243031
Retractor x Seatback frame4243031
Inner belt x seat cushion frame4243031
Inner belt x Rear seat lock4243031
Lap type center with inner belt x Seat cushion frame4243031
Rear seat shoulder belt guide x Seatback frame4243031
CRS tether anchor bracket x Body2727520

SS062-17
SS-40
- SERVICE SPECIFICATIONSBRAKE
180 Author
: Date
:
2004 LAND CRUISER (RM1071U)
BRAKE
SERVICE DATA
Brake pedal height (from asphalt sheet)183.7 - 193.7 mm (7.232 - 7.626 in.)
Brake pedal freeplay1.0 - 6.0 mm (0.039 - 0.236 in.)
Brake pedal reserve distance at 490 N (50 kgf, 110.1 lbf)More than 116 mm (4.57 in.)
Brake pedal lever clearance3.0 mm (0.118 in.)
Front brake pad thickness STD11.5 mm (0.453 in.)
Front brake pad thickness Minimum1.0 mm (0.039 in.)
Front brake disc thickness STD32.0 mm (1.260 in.)
Front brake disc thickness Minimum30.0 mm (1.181 in.)
Front brake disc runout Maximum0.07 mm (0.0028 in.)
Rear brake pad thickness STD12.0 mm (0.472 in.)
Rear brake pad thickness Minimum1.0 mm (0.039 in.)
Rear brake disc thickness STD18.0 mm (0.709 in.)
Rear brake disc thickness Minimum16.0 mm (0.611 in.)
Rear brake disc runout Maximum0.1 mm (0.004 in.)
Rear brake disc inside diameter STD230 mm (9.06 in.)
Rear brake disc inside diameter Maximum231 mm (9.09 in.)
Parking brake shoe lining thickness STD4.0 mm (0.157 in.)
Parking brake shoe lining thickness Minimum1.0 mm (0.039 in.)
Parking brake lever travel at 196 N (20 kgf, 44 lbf)4 - 6 clicks
Parking brake clearance between rear shoe and leverLess than 0.25 mm (0.0098 in.)
Parking brake shoe and lever clearance adjusting shim thickness
0.3 mm (0.012 in.)
0.4 mm (0.016 in.)
0.5 mm (0.020 in.)
0.6 mm (0.024 in.)
0.9 mm (0.035 in.)

SS063-18
- SERVICE SPECIFICATIONSBRAKE
SS-41
181 Author
: Date
:
2004 LAND CRUISER (RM1071U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Brake line union nut1515511
Hydraulic brake booster clevis lock nut2526019
Hydraulic brake booster x Pedal bracket1515511
Brake pedal bracket set bolt2020014
ABS ECU or ABS & BA & TRAC & VSC ECU set nut5.05144 in.´lbf
Bleeder plug1111 08
Front disc brake caliper x Flexible hose3031022
Front disc brake mounting bolt x Steering knuckle1231,25090
Rear disc brake caliper installation bolt2627020
Rear disc brake caliper x Flexible hose3031022
Rear disc brake torque plate x Rear backing plate1031,05076
Reservoir set screw1.717.515.2 in.´lbf
Master cylinder pressure sensor (w/ ABS & BA & TRAC & VSC only)8183060
Accumulator x Booster pump motor5455036
Front speed sensor installation bolt8.08271 in.´lbf
Front speed sensor harness clamp bolt131309
Rear speed sensor installation bolt8.08271 in.´lbf
Rear speed sensor harness clamp bolt131309
Front brake disc x Front axle hub7475054
Parking brake bellcrank assembly x Backing plate131309
Bellcrank stopper bolt lock nut5.45548 in.´lbf

SS0OF-04
- SERVICE SPECIFICATIONSCHARGING
SS-21
161 Author
: Date
:
2004 LAND CRUISER (RM1071U)
CHARGING
SERVICE DATA
BatterySpecific gravity at 20°C (68°F)
Voltage at 20°C (68°F)1.25 - 1.29
12.5 - 12.9 V
GeneratorRated output
Rotor coil resistance at 20°C (68°F)
Slip ring diameter STD
Minimum
Brush exposed length STD
Minimum12V 130A
2.3 - 2.7 W
14.2 - 14.4 mm (0.559 - 0.567 in.)
14.0 mm (0.551 in.)
10.5 mm (0.413 in.)
4.5 mm (0.177 in.)
Charging circuitWithout load STD amperage
STD voltage
With load STD amperage10 A or less
13.2 - 14.8 V
30 A or less

SS0OG-04
SS-22
- SERVICE SPECIFICATIONSCHARGING
162 Author
: Date
:
2004 LAND CRUISER (RM1071U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Bearing retainer x Drive end frame2.62723 in.´lbf
Rectifier end frame x Drive end frame5.85951 in.´lbf
Generator pulley x Rotor110.31,12581
Brush holder x Rectifier end frame1.81816 in.´lbf
End cover x Rectifier end frame4.64741 in.´lbf
Rear end cover x Rectifier end frame4.64741 in.´lbf
Generator x Cylinder block Bolt
Nut 10 mm
Nut 8 mm39
39
15.5400
440
15829
29
11

SS0O9-01
- SERVICE SPECIFICATIONSCOOLING
SS-13
153 Author
: Date
:
2004 LAND CRUISER (RM1071U)
COOLING
SERVICE DATA
ThermostatValve opening temperature
Valve lift at 95°C (203°F)80 - 84°C (176 - 183°F)
10 mm (0.39 in.) or more
Radiator capRelief valve opening pressure STD
Minimum93 - 123 kPa (0.95 - 1.25 kgf/cm2, 13.5 - 17.8 psi)
78 kPa (0.8 kgf/cm2, 11.4 psi)

SS0OA-01
SS-14
- SERVICE SPECIFICATIONSCOOLING
154 Author
: Date
:
2004 LAND CRUISER (RM1071U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Drain plug x Union on cylinder block12.71309
Water pump x Cylinder block Bolt
Stud bolt and nut21
18215
18515
13
Water inlet housing x Water pump1818513
Water inlet x Water inlet housing1919514
Radiator x Fan shroud5.05044 in.´lbf
Radiator x Radiator side support12.71309
Radiator side support x Bracket2020015
Radiator mounting bolt1818513
Radiator mounting nut2020015

SS0O5-05
SS-10
- SERVICE SPECIFICATIONSEMISSION CONTROL
150 Author
: Date
:
2004 LAND CRUISER (RM1071U)
EMISSION CONTROL
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Front exhaust pipe x Exhaust manifold6263246
Front exhaust pipe x Center pipe4040830
Heated oxygen sensor x Front exhaust pipe2020014

SS0OQ-10
SS-4
- SERVICE SPECIFICATIONSENGINE MECHANICAL
144 Author
: Date
:
2004 LAND CRUISER (RM1071U)
ENGINE MECHANICAL
SERVICE DATA
Compression
pressureat 250 rpm STD
Minimum
Difference of pressure between each cylinder1,324 kPa (13.5 kgf/cm2, 192 psi) or more
981 kPa (10.0 kgf/cm2, 142 psi)
98 kPa (1.0 kgf/cm2, 14 psi) or less
Valve
clearanceat cold Intake
Exhaust
Valve clearance adjusting shim No.00
No.02
No.04
No.06
No.08
No.10
No.12
No.14
No.16
No.18
No.20
No.22
No.24
No.26
No.28
No.30
No.32
No.34
No.36
No.38
No.40
No.42
No.44
No.46
No.48
No.50
No.52
No.54
No.56
No58
No.60
No.62
No.64
No.66
No.68
No.70
No.72
No.74
No.76
No.78
No.800.15 - 0.25 mm (0.006 - 0.010 in.)
0.25 - 0.35 mm (0.010 - 0.014 in.)
2.000 mm (0.0787 in.)
2.020 mm (0.0795 in.)
2.040 mm (0.0803 in.)
2.060 mm (0.0811 in.)
2.080 mm (0.0819 in.)
2.100 mm (0.0827 in.)
2.120 mm (0.0835 in.)
2.140 mm (0.0843 in.)
2.160 mm (0.0850 in.)
2.180 mm (0.0858 in.)
2.200 mm (0.0866 in.)
2.220 mm (0.0874 in.)
2.240 mm (0.0882 in.)
2.260 mm (0.0890 in.)
2.280 mm (0.0898 in.)
2.300 mm (0.0906 in.)
2.320 mm (0.0913 in.)
2.340 mm (0.0921 in.)
2.360 mm (0.0929 in.)
2.380 mm (0.0937 in.)
2.400 mm (0.0945 in.)
2.420 mm (0.0953 in.)
2.440 mm (0.0961 in.)
2.460 mm (0.0969 in.)
2.480 mm (0.0976 in.)
2.500 mm (0.0984 in.)
2.520 mm (0.0992 in.)
2.540 mm (0.1000 in)
2.560 mm (0.1008 in.)
2.580 mm (0.1016 in.)
2.600 mm (0.1024 in.)
2.620 mm (0.1031 in.)
2.640 mm (0.1039 in.)
2.660 mm (0.1047 in.)
2.680 mm (0.1055 in.)
2.700 mm (0.1063 in.)
2.720 mm (0.1071 in.)
2.740 mm (0.1079 in.)
2.760 mm (0.1087 in.)
2.780 mm (0.1094 in.)
2.800 mm (0.1102 in.)
Ignition timingw/ Terminals TC and E1 connected of DLC15 -15° BTDC @ idle
Idle speed-700 ± 50 rpm
Timing belt
tensionerProtrusion from housing end10.5 - 11.5 mm (0.413 - 0.453 in.)