boot TOYOTA LAND CRUISER 1998 Factory Owner's Guide
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 1998, Model line: LAND CRUISER, Model: TOYOTA LAND CRUISER 1998Pages: 3115, PDF Size: 54.88 MB
Page 2926 of 3115
SA14E-04
F05436
110 (1,125, 81)
Cotter Pin
Drive Shaft
28 (290, 21)
13 (130, 10)
ABS Speed Sensor
and Wire Harness
8.0 (82, 71 in.´lbf)
Brake Caliper
Steering Knuckle
with Axle Hub
Snap Ring
Grease Cap
159 (1,625, 117)
Cotter Pin
Dust Cover
Inboard Joint Tulip
Cage
Inner Race
Ball
Boot Boot Clamp
Boot
147 (1,500, 108)
Steering Knuckle Arm
Supply Parts
Boot Clamp
Outboard Joint Shaft
Dust Seal
N´m (kgf´cm, ft´lbf) : Specified torque
Non-reusable part
Precoated part
28 (290, 21)
123 (1,250, 91)
Snap Ring Snap Ring
Snap Ring
- SUSPENSION AND AXLEFRONT DRIVE SHAFT
SA-25
1975 Author: Date:
2004 LAND CRUISER (RM1071U)
FRONT DRIVE SHAFT
COMPONENTS
Page 2927 of 3115
SA14G-04
F05255
W05076
Matchmarks
F05242
Matchmarks
- SUSPENSION AND AXLEFRONT DRIVE SHAFT
SA-29
1979 Author: Date:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
1. CHECK DRIVE SHAFT
(a) Check to see that there is no remarkable play in the out-
board joint.
(b) Check to see that the inboard joint slides smoothly in the
thrust direction.
(c) Check to see that there is no remarkable play in the radial
direction of the inboard joint.
(d) Check the boots for damage.
2. UNSTAKE INBOARD JOINT BOOT CLAMPS
Using a screwdriver, unstake the 2 inboard joint boot clamps.
3. REMOVE INBOARD JOINT TULIP
(a) Place matchmarks on the inboard joint tulip and outboard
joint shaft.
NOTICE:
Do not punch the marks.
(b) Using a screwdriver, remove the snap ring from the out-
board joint shaft.
(c) Remove the inboard joint tulip from the outboard joint
shaft.
4. DISASSEMBLE INBOARD JOINT
(a) Place matchmarks on the outboard joint shaft, inner race
and cage.
NOTICE:
Do not punch the marks.
(b) Remove the 6 balls.
(c) Slide the cage to the outboard joint side.
(d) Using a snap ring expander, remove the snap ring.
(e) Using a brass bar and hammer, remove the inner race.
NOTICE:
Be careful not to damage the inner race.
(f) Remove the cage.
5. REMOVE INBOARD JOINT BOOT AND 2 CLAMPS
6. REMOVE OUTBOARD JOINT BOOT CLAMPS
(a) Using a screwdriver, unstake the 2 outboard joint boot
clamps.
HINT:
If the outboard joint boot clamps that have been replaced are
installed to the drive shaft, use a side cutter or pliers to remove
them.
Page 2928 of 3115
SA-30
- SUSPENSION AND AXLEFRONT DRIVE SHAFT
1980 Author: Date:
2004 LAND CRUISER (RM1071U)
(b) Remove the 2 outboard joint boot clamps and outboard
joint boot.
NOTICE:
Do not disassemble the outboard joint.
7. REMOVE DUST COVER
Using a screwdriver and hammer, remove the dust cover from
the inboard joint tulip.
8. REMOVE DUST SEAL
Using a screwdriver and hammer, remove the dust seal from the
outboard joint shaft.
Page 2930 of 3115
SA1DB-01
F05097
SST
F05096SST
Steel Plate
W01724
Vinyl Tape
R10353
SST
F05098
SST
- SUSPENSION AND AXLEFRONT DRIVE SHAFT
SA-31
1981 Author: Date:
2004 LAND CRUISER (RM1071U)
REASSEMBLY
1. INSTALL DUST SEAL
Using SST and a press, install a new dust seal to the outboard
joint shaft.
SST 09950-00020
NOTICE:
Be careful not to damage the dust seal.
2. INSTALL DUST COVER
Using SST a steel plate and press, install a new dust cover.
SST 09316-2001 1
NOTICE:
Be careful not to damage the dust cover.
3. INSTALL OUTBOARD JOINT BOOT AND CLAMPS
(a) Place 2 new boot clamps to boot.
HINT:
Before installing the boot, wrap vinyl tape around the spline of
the shaft to prevent damaging the boot.
(b) Temporarily install a new boot to the outboard joint shaft.
(c) Position the inside clamp onto the boot.
(d) Using SST, pinch the inside clamp.
SST 09521-24010
NOTICE:
Do not overtighten SST.
(e) Pack the outboard joint and boot with grease in the boot
kit.
Grease capacity: 368 - 378 g (13.0 - 13.3 oz.)
(f) Position the outside clamp onto the boot.
(g) Using SST, pinch the outside clamp.
SST 09521-24010
NOTICE:
Do not overtighten SST.
Page 2931 of 3115
R10354
Clearance
SST
F05099
Outboard
Joint Side
F05237
SA-32
- SUSPENSION AND AXLEFRONT DRIVE SHAFT
1982 Author: Date:
2004 LAND CRUISER (RM1071U)
(h) Using SST, adjust the clearance of the clamps.
SST 09240-00020
Clearance: 0.8 mm (0.031 in.)
4. TEMPORARILY INSTALL INBOARD JOINT BOOT AND
CLAMPS
Temporarily install 2 new boot clamps and boot to the outboard
joint shaft.
5. ASSEMBLE INBOARD JOINT
(a) Install the cage to the outboard joint shaft.
NOTICE:
Insert the cage with its smaller inner diameter side facing
to the outboard joint.
(b) Align matchmarks placed before removal.
(c) Install the inner race.
(d) Using a snap ring expander, install a new snap ring.
(e) Align matchmarks placed before removal, and install the
cage to the inner race.
(f) Install the 6 balls.
HINT:
Apply grease onto the balls to keep them from falling.
(g) Pack the inboard joint tulip and boot with grease in the
boot kit.
Grease capacity: 293 - 303 g (10.3 - 10.7 oz.)
(h) Align matchmarks placed before removal, and install the
inboard joint tulip to the outboard joint shaft.
(i) Install a new snap ring.
(j) Temporarily install the boot to the inboard joint tulip.
(k) Make sure that the boot is on the shaft groove.
(l) Make sure that the 2 boots are not stretched or contracted
when the drive shaft is at standard length.
Drive shaft standard length:
573.9 ± 5.0 mm (22.594 ± 0.197 in.)
(m) Using a screwdriver, bend the clamps and lock them.
6. CHECK DRIVE SHAFT (See page SA-29)
Page 2934 of 3115
F04376
LH side:
RH side: SA-28
- SUSPENSION AND AXLEFRONT DRIVE SHAFT
1978 Author: Date:
2004 LAND CRUISER (RM1071U)
8. REMOVE DRIVE SHAFT
(a) Using a brass bar and hammer, remove the drive shaft.
NOTICE:
Be careful not to damage the boot, dust cover and oil seal.
(b) Using a screwdriver, remove the snap ring from the in-
board joint tulip.
HINT:
At the time of installation, please refer to the following items.
Coat the oil seal lip with MP grease.
Before installation, set a new snap ring with opening side
facing downward.
After installation, check that the drive shaft cannot be
pulled out by hand.
Page 2942 of 3115
F04355
SA-78
- SUSPENSION AND AXLEFRONT LOWER SUSPENSION ARM
2028 Author: Date:
2004 LAND CRUISER (RM1071U)
3. REPLACE DUST COVER
(a) Remove the wire and dust cover.
(b) Coat the ball joint with grease in the boot kit.
(c) Install a new dust cover and wire.
Page 2959 of 3115
SA152-02
F04350
SST
SST
Steel Plate
F04351
SST
SST
Steel Plate
F04352
SA-72
- SUSPENSION AND AXLEFRONT UPPER SUSPENSION ARM
2022 Author: Date:
2004 LAND CRUISER (RM1071U)
REPLACEMENT
1. REPLACE BUSHING
(a) Using a chisel and hammer, pry up the flange of the bush-
ing.
(b) Using SST, a steel plate and press, remove the bushing.
SST 09527-1701 1, 09710-28021 (09710-08031),
09950-00020
(c) Using SST, a steel plate and press, install a new bushing.
SST 09316-2001 1, 09710-28012 (09710-07062)
2. REPLACE DUST COVER
(a) Remove the wire and dust cover.
(b) Coat the ball joint with grease in the boot kit.
(c) Install a new dust cover and wire.
Page 2963 of 3115
SA3213
AB
CD
Front
F05208
- SUSPENSION AND AXLEFRONT WHEEL ALIGNMENT
SA-9
1959 Author: Date:
2004 LAND CRUISER (RM1071U)
(d) Torque the front and/or rear adjusting cam nuts.
Torque: 98 N´m (1,000 kgf´cm, 72 ft´lbf)
5. INSPECT TOE-IN
Toe-in:
Toe-in
(total)A + B: 0°06' ± 12' (0.1° ± 0.2°)
C - D: 1 ± 2 mm (0.04 ± 0.08 in.)
If the toe-in is not within the specified value, adjust it at the rack
ends.
6. ADJUST TOE-IN
(a) Check or adjust the lengths of the rack ends, then adjust
the toe-in.
Rack end length difference: 3.0 mm (0.118 in.) or less
(b) Remove the boot clamps.
(c) Loosen the tie rod end lock nuts.
(d) Turn the right and left rack ends by an equal amount to
adjust the toe-in.
HINT:
Try to adjust the toe-in to the center of the specified value.
(e) Tighten the tie rod end lock nuts.
Torque: 55 N´m (560 kgf´cm, 41 ft´lbf)
(f) Place the boots on the seats and install the clamps.
HINT:
Make sure that the boots are not twisted.
(g) Perform the zero point calibration of yaw rate and decel-
eration sensor (See page DI-505).
Page 3115 of 3115
TR06Z-02
F08168
Transfer Shift Lever Assembly
Transfer Shift Lever Rod
Assembly Plate Washer
Clip Wave Washer
Bushing
Bushing
Gasket
Snap RingWave Washer
Plate Washer
Transfer Shift Lever
BootWiring Harness Clamp Bracket
Transfer Shift Lever Boot
Transfer Control Shift Lever Retainer
Gasket
19 (190, 14)
14 (140, 10)
N´m (kgf´cm, ft´lbf) : Specified torque
Non-reusable part
Apply MP grease
- TRANSFERTRANSFER SHIFT LEVER ASSEMBLY
TR-47
1935 Author: Date:
2004 LAND CRUISER (RM1071U)
TRANSFER SHIFT LEVER ASSEMBLY
COMPONENTS