boot TOYOTA LAND CRUISER 1998 Factory User Guide

BR0JR-06
F05007
Brake CaliperAnti-squeal Shim
Inner PadPad Support Plate
Pad Support Plate Outer PadAnti-squeal Shim Inner Anti-squeal Shim
Inner Anti-squeal Shim
N´m (kgf´cm, ft´lbf): Specified torque
Lithium soap base glycol grease
Disc brake grease Non-reusable part

Boot Piston Seal
Piston
Sliding Pin
30 (310, 22)
Torque Plate

Gasket
Plug

Boot

Boot
Bushing
Sliding Pin
26 (270, 20)
103 (1,050, 76)
103 (1,050, 76)
11 (110, 8)
Bleeder Plug
- BRAKEREAR BRAKE CALIPER
BR-27
2163 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REAR BRAKE CALIPER
COMPONENTS

BR0TC-04
F04987
F05029
F04988
- BRAKEREAR BRAKE CALIPER
BR-29
2165 Author
: Date
:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
1. REMOVE CYLINDER BOOTS
Using a screwdriver, remove the cylinder boot from the caliper.
2. REMOVE PISTON
(a) Place a piece of cloth or a similar, object between the pis-
ton and caliper.
(b) Use compressed air to remove the piston from the cylin-
der.
CAUTION:
Do not place your fingers in front of the piston when using
compressed air.
3. REMOVE PISTON SEALS FROM BRAKE CYLINDER
Using a screwdriver, remove the piston seals from the caliper.
4. REMOVE PIN BOOT AND SLIDING BUSHING
Using a screwdriver, pull out sliding pin, pin boot and sliding
bushing.
HINT:
Tape the screwdriver tip before use.
NOTICE:
At the time of reassembly, please refer to the following
item.
Insert the sliding pin with sliding bushing into the lower
part, and insert the sliding pin without sliding bushing into
the upper part.

BR-26
- BRAKEREAR BRAKE PAD
2162 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(c) Install the caliper carefully so the boot is not wedged.
(d) Install 2 mounting bolts.
Torque: 26 N´m (270 kgf´cm, 20 ft´lbf)
10. INSTALL REAR WHEEL
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
11. DEPRESS BRAKE PEDAL SEVERAL TIMES
12. CHECK THAT FLUID LEVEL IS AT MAX LINE

B04470
RH No.3 Timing Belt Cover
LH No.3 Timing Belt CoverNo.2 Timing Belt Cover
Camshaft Position
Sensor Connector
Engine Wire
Oil Cooler Pipe
Timing Belt
Fan Bracket Drive Belt Timing Pulley
Timing Belt Tensioner Dust Boot
N´m (kgf´cm, ft´lbf) : Specified torqueCover Plate
7.5 (80, 66 in.´lbf)
16 (160, 12)
39 (400,29)
245 (2,500, 181)
32 (330, 24)
16 (160, 12)
7.5 (80, 66 in.´lbf)
Water Bypass
Hose
CO-4
- COOLINGWATER PUMP
1765 Author
: Date
:
2004 LAND CRUISER (RM1071U)

A04460
RH No. 3 Timing Belt Cover
No. 2 Timing
Belt Cover
LH No. 3 Timing Belt Cover Drive Belt Idler Pulley
Camshaft Position
Sensor ConnectorCover Plate
Engine Wire
16 (160, 12)
7.5 (80, 16 in.´lbf)
N´m (kgf´cm, ft´lbf) : Specified torque
Oil Cooler PipeWire Grommet
39 (400, 29)
7.5 (80, 66 in.´lbf)
Camshaft Position Sensor
A04327
Timing BeltRH Camshaft Timing Pulley
LH Camshaft Timing Belt Pulley
Timing Belt Tensioner
Fan BracketDust Boot
108 (1,100, 80)
245 (2,500, 181)
16 (160, 12)
32 (330, 24)26 (270, 19)N´m (kgf´cm, ft´lbf) : Specified torque
EM-30
- ENGINE MECHANICALCYLINDER HEAD
1603 Author
: Date
:
2004 LAND CRUISER (RM1071U)

A19475
Transfer Shift Lever Knob
Upper Console Panel
Connector Connector
Shift Lever
Assembly
Transfer Shift Lever Boot
Transfer Shift Lever Assembly
Wave
Washer Bushing
Transmission Control Rod Transfer Shift Lever Rod Gasket
Connector
Clip
x 6
Plate
Washer
N´m (kgf´cm, ft´lbf) : Specified torque
8.3 (86, 73) in.´lbf
13 (130, 9) Non-reusable part EM-74
- ENGINE MECHANICALENGINE UNIT
1647 Author
: Date
:
2004 LAND CRUISER (RM1071U)

A05125
A05126
A05127
A07247
A19477
- ENGINE MECHANICALENGINE UNIT
EM-83
1656 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(e) Install the frame crossmember with the 8 bolts and the 4
nuts.
Torque:
50 N´m (510 kgf´cm, 37 ft´lbf) for bolts
74 N´m (750 kgf´cm, 55 ft´lbf) for nuts
(f) Install the transfer case protector with the 3 bolts.
(g) Install the 2 nuts and the 4 bolts holding the engine
mounting brackets to the frame brackets.
Torque: 30 N´m (310 kgf´cm, 22 ft´lbf)
(h) Remove the engine chain hoist.
7. INSTALL PS PUMP
Install the PS pump with the 3 bolts.
Torque: 62 N´m (632 kgf´cm, 46 ft´lbf)
8. INSTALL A/C COMPRESSOR
(a) Install the A/C compressor with the 3 bolts.
Torque: 49 N´m (500 kgf´cm, 36 ft´lbf)
(b) Connect the A/C compressor connector.
9. INSTALL STABILIZER BAR (See page SA-82)
10. INSTALL PROPELLER SHAFT (See page PR-7)
11. INSTALL FRONT EXHAUST PIPES
12. INSTALL SHIFT LEVER ASSEMBLY AND TRANSFER
SHIFT LEVER ASSEMBLY
(a) Install the transfer shift lever.
(1) Install a new gasket and the shift lever with the 4
bolts.
(2) Connect the transfer shift lever rod to the shift lever
with the bushing, the wave washer, the plate wash-
er and the clip.
(b) Install the transfer shift lever boot with the 4 bolts.
(c) Install the shift lever assembly.
(1) Connect the transmission control rod to the shift le-
ver assembly with the nut.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
(2) Install the shift lever assembly with the 6 bolts.
Torque: 8.3 N´m (86 kgf´cm, 73 in.´lbf)
(3) Connect the connector.
(d) Install the console upper cover.
(e) Install the transfer shift lever knob.

A19477
A07247
A05127
EM-78
- ENGINE MECHANICALENGINE UNIT
1651 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(f) Disconnect the 2 heater hoses.
(g) Disconnect the engine wire clamp from the bracket on the
cowl panel.
(h) Disconnect the engine wire grommet from cowl panel.
(i) Disconnect the ground strap connector.
(j) Disconnect the fuel main hose and the clamps.
(k) Disconnect the fuel return hose and the clamp.
(l) Disconnect the air inlet hose from the charcoal canister.
(m) Disconnect the EVAP hose from the charcoal canister.
(n) Disconnect the engine wire from the clamp on the right
fender apron.
(o) Disconnect the clamp on battery negative (-) cable from
the relay box.
(p) Disconnect the battery negative (-) cable from the right
fender apron.
(q) Disconnect the battery positive (+) terminal cable.
13. REMOVE SHIFT LEVER ASSEMBLY AND TRANSFER
SHIFT LEVER ASSEMBLY
(a) Remove the transfer shift lever knob.
(b) Remove the upper console panel.
(c) Remove the shift lever assembly.
(1) Disconnect the connector.
(2) Remove the 6 bolts.
(3) Remove the nut and disconnect the transmission
control rod from the shift lever assembly.
(4) Remove the shift lever assembly.
(d) Remove the 4 bolts and the transfer shift lever boot.
(e) Remove the transfer shift lever assembly.
(1) Remove the clip, the plate washer and the wave
washer, and disconnect the transfer rod from the
shift lever.
(2) Remove the bushing.
(3) Remove the 4 bolts, the shift lever and the gasket.
14. REMOVE FRONT EXHAUST PIPES
15. REMOVE PROPELLER SHAFT (See page PR-4)
16. REMOVE STABILIZER BAR (See page SA-81)
17. DISCONNECT A/C COMPRESSOR FROM ENGINE
(a) Disconnect the A/C compressor connector.
(b) Remove the 3 bolts, and disconnect the A/C compressor
from the engine.
HINT:
Suspend the A/C compressor securely.

A04326
RH No. 3 Timing Belt Cover
No. 2 Timing
Belt Cover
LH No. 3 Timing Belt Cover Drive Belt Idler Pulley
Camshaft Position
Sensor ConnectorCover Plate
Engine Wire
16 (160, 12)
7.5 (80, 16 in.´lbf)
N´m (kgf´cm, ft´lbf) : Specified torque
Oil Cooler PipeWire Grommet
39 (400, 29)
7.5 (80, 66 in.´lbf)
A04327
Timing BeltRH Camshaft Timing Pulley
LH Camshaft Timing Belt Pulley
Timing belt Tensioner
Fan BracketDust Boot
108 (1,100, 80)
245 (2,500, 181)
16 (160, 12)
32 (330, 24)
26 (270, 19)N´m (kgf´cm, ft´lbf) : Specified torque
- ENGINE MECHANICALTIMING BELT
EM-13
1586 Author
: Date
:
2004 LAND CRUISER (RM1071U)

A04451
Turn
A04452
Tension
Turn
A04453
Turn
P20636
1.27 mm
Hexagon
Wrench
A04454
1.27 mm
Hexagon
Wrench
EM-24
- ENGINE MECHANICALTIMING BELT
1597 Author
: Date
:
2004 LAND CRUISER (RM1071U)
12. CONNECT TIMING BELT TO LH CAMSHAFT
TIMING PULLEY
(a) Remove any oil or water on the LH camshaft timing pulley,
and clean it up.
NOTICE:
Only wipe the pulleys; do not use any cleansing agent.
(b) Turn the LH camshaft timing pulley. Align the installation
mark on the timing belt with the timing mark of the cam-
shaft timing pulley, and hang the timing belt on the LH
camshaft timing pulley.
(c) Turn the LH camshaft timing pulley counterclockwise until
there is tension between the crankshaft timing pulley and
the LH camshaft timing pulley.
13. CONNECT TIMING BELT TO RH CAMSHAFT
TIMING PULLEY
(a) Remove any oil or water on the RH camshaft timing pulley
and water pump pulley, and clean them up.
NOTICE:
Only wipe the pulleys; do not use any cleansing agent.
(b) Turn the RH camshaft timing pulley. Align the installation
mark on the timing belt with the timing mark of the cam-
shaft timing pulley, and hang the timing belt on the RH
camshaft timing pulley.
14. SET TIMING BELT TENSIONER
(a) Using a press, slowly press in the push rod using 981 -
9,807 N (100 - 1,000 kgf, 220 - 2,205 lbf) of pressure.
(b) Align the holes of the push rod and the housing, pass a
1.27 mm (0.050 in.) hexagon wrench through the holes to
keep the setting position of the push rod.
(c) Release the press.
(d) Install the dust boot to the belt tensioner.
15. INSTALL TIMING BELT TENSIONER
(a) Temporarily install the belt tensioner with the 2 bolts.
(b) Alternately tighten the 2 bolts.
Torque: 26 N´m (270 kgf´cm, 19 ft´lbf)
(c) Using pliers, remove the 1.27 mm (0.050 in.) hexagon
wrench from the belt tensioner.