Clamps TOYOTA LAND CRUISER 1998 Factory Repair Manual

AC3P0-01
I25192
I25193
I24781
I24782
I25159
AC-102
- AIR CONDITIONINGAIR CONDITIONING CONTROL ASSEMBLY
2827 Author
: Date
:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
1. w/ navigation system:
REMOVE KNOB
Using a screwdriver, pull out the knobs.
HINT:
Tape up the screwdriver tip before use.
2. w/ navigation system:
REMOVE INTEGRATION CONTROL PANEL
(a) Remove the 2 screws.
(b) Remove the screw and the board.
3. w/ navigation system:
REMOVE HEATER CONTROL HOUSING
(a) Disconnect the connector clamps.
(b) Remove the 2 screws and pull out the board from the
heater control housing.
4. REMOVE KNOB
(a) Using a screwdriver, pull out the knobs.
HINT:
Tape up the screwdriver tip before use.
(b) Remove the nut.
5. w/o LEXUS navigation system:
REMOVE KNOB
Using a screwdriver, pull out the knobs.
HINT:
Tape up the screwdriver tip before use.

I24450
I25157
I25184
- AIR CONDITIONINGAIR CONDITIONING CONTROL ASSEMBLY
AC-101
2826 Author
: Date
:
2004 LAND CRUISER (RM1071U)
5. w/ navigation system:
REMOVE INTEGRATION CONTROL PANEL
6. Disconnect the connector clamps.
(a) Remove the screw, the 2 bolts and the radio receiver
bracket RH.
(b) Remove the integration control panel from the radio re-
ceiver.
7. w/o navigation system:
REMOVE INTEGRATION CONTROL PANEL
(a) Disconnect the connector clamp.
(b) Remove the 2 screws, 4 bolts and the radio receiver
bracket LH.
(c) Disconnect the connector clamp.
(d) Remove the 2 screws, 4 bolts and the radio receiver
bracket RH.
(e) Remove the integration control panel.

AC1K6-04
I07892
I03838
SST
I03839
SST
SST Push Pull
Release
Lever
I06878
CorrectWrong AC-24
- AIR CONDITIONINGFRONT COOLING UNIT
2749 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION
SYSTEM
HINT:
At the time of installation, first evacuate air from refrigeration
system.
Then, charge the system with the refrigerant and inspect for
leaks of the refrigerant.
Specified amount: 1,050 ± 50 g (37.03 ± 1.76 oz.)
2. DISCONNECT LIQUID AND SUCTION TUBES
(a) Using SST, remove the 2 piping clamps.
SST 09870-00025 (Liquid tube)
09870-00015 (Suction tube)
(1) Insert SST to piping clamp.
HINT:
Confirm the direction of the piping clamp claw and SST referring
to the illustration on the caution label.
(2) Push down SST and release the clamp lock.
NOTICE:
Be careful not to deform the tubes when pushing SST.
(3) Pull SST slightly and push the release lever, then re-
move the piping clamp with SST.
(4) Remove the piping clamp from SST.
(b) Disconnect the both tubes.
NOTICE:
Cap the open fittings immediately to keep moisture or dirt
out of the system.
HINT:
At the time of installation:

Lubricate 4 new O-rings with compressor oil and install
them to the tubes.

After connection, check the fitting for claw of the piping
clamp.
3. REMOVE INSTRUMENT PANEL AND REINFORCE-
MENT (See page BO-84)

AC1KD-05
I06876
I06760
I06701
I06758
I06877x10 AC-34
- AIR CONDITIONINGREAR COOLING UNIT
2759 Author
: Date
:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
1. REMOVE A/C AMPLIFIER
Remove the 2 screws and the A/C amplifier.
2. REMOVE POWER TRANSISTOR
(a) Disconnect the connector.
(b) Remove the 2 screws and the power transistor.
3. REMOVE BLOWER CASE
(a) Remove the wire harness.
(b) Remove the 11 screws, 3 holding springs and separate
the cooling unit cases.
(c) Disconnect the connector.
(d) Remove the blower case.
4. REMOVE BLOWER MOTOR
Remove the 3 screws and the blower motor.
5. REMOVE EVAPORATOR
(a) Disconnect the 2 connector clamps.
(b) Remove the 10 screws and the 2 holding springs, and
separate the cooling unit cases.

AC1KP-03
I06819
I06821
I06681
I06818
I07896
- AIR CONDITIONINGREAR HEATER UNIT
AC-49
2774 Author
: Date
:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
1. REMOVE AIR MIX SERVOMOTOR
Remove the 3 screws and the air mix servomotor.
2. REMOVE HEATER RADIATOR
(a) Remove the 3 screws and 2 clamps
(b) Pull out the heater radiator.
(c) Remove the 2 screws, 2 clamps and the heater radiator
pipes.
(d) Remove the 2 O-rings.
HINT:
At the time of reassembly, do not reuse the O-rings
3. REMOVE POWER TRANSISTOR
Remove the 2 screws and the power transistor.
4. REMOVE BLOWER MOTOR
(a) Remove the 3 screws and the cover.
(b) Remove the 4 screws, the 3 holding springs and separate
the heater cases.

D12656
(a)(b)
(a)
(a)
(b)(b)
D12657
D12658
D12659
(c)(b)
D12660
- AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION UNIT
AT-31
1885 Author
: Date
:
2004 LAND CRUISER (RM1071U)
10. SEPARATE WIRE HARNESS
(a) Disconnect 3 connectors.
(b) Remove the 3 clamps from the transmission unit and sep-
arate the transmission wire.
11. REMOVE TORQUE CONVERTER CLUTCH MOUNT-
ING BOLT
(a) Remove the bolt and the hole plug.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
(b) Turn the crankshaft to gain access to each bolt.
(c) Hold the crankshaft pulley nut with a wrench, and remove
the 6 bolts.
Torque: 48 N´m (490 kgf´cm, 35 ft´lbf)
HINT:
At the time of installation, first install the green colored bolt. And
then install the other 5 bolts.
12. DISCONNECT OIL COOLER PIPES
(a) Loosen the 2 union nuts.
(b) Remove the bolt and the clamp.
Torque: 12 N´m (122 kgf´cm, 9 ft´lbf)
(c) Remove the 2 union nuts and disconnect the 2 oil cooler
pipes.
Torque: 34 N´m (347 kgf´cm, 25 ft´lbf)
13. SEPARATE GROUND CABLE
Remove the bolt and separate the ground cable.
Torque: 20 N´m (204 kgf´cm, 15 ft´lbf)
14. REMOVE CROSSMEMBER AND TRANSTER CASE
PROTECTOR
(a) Support the transmission with a jack.

Q07409
D12661
Inscribing
Mark
D01622
AA
B B
D13665
(a)
(b)
(c)
(d)
(a)
(a)
(a)
(c)
(d)(e)
(d)(d)
(e)
(d)
(c)
(c)
(d)
(c)
(e)(e)
(e)
AT-32
- AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION UNIT
1886 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(b) Remove the 3 bolts and the transter case protector.
Torque: 29 N´m (296 kgf´cm, 21 ft´lbf)
(c) Remove the 8 bolts, the 2 nuts and the crossmember.
Torque:
Bolt: 50 N´m (510 kgf´cm, 37 ft´lbf)
Nut: 74 N´m (750 kgf´cm, 54 ft´lbf)
15. REMOVE ENGINE MOUNTING INSULATOR RR
Remove the 4 bolts and the engine mounting insulator RR.
Torque: 59 N´m (600 kgf´cm, 43 ft´lbf)
HINT:
At the time of installation, install the insulator rear with the in-
scribing mark facing backward.
16. REMOVE TRANSMISSION
(a) Lower the rear end of the transmission unit.
(b) Remove the transmission wire clamp bolt.
(c) Remove the 10 bolts and the transmission unit.
Torque:
Bolt A: 71 N´m (724 kgf´cm, 52 ft´lbf)
Bolt B: 37 N´m (377 kgf´cm, 27 ft´lbf)
17. REMOVE WIRE HARNESS AND HOSE
(a) Remove the 4 bolts.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
(b) Release the lock and disconnect the connector.
(c) Disconnect the 5 connectors.
(d) Separate the 6 connector clamps.
(e) Disconnect the 5 hoses and remove the wire harness and
the hose.

H04821
: Clip
H21409
H04754
H04755
BO-10
- BODYFRONT DOOR
2584 Author
: Date
:
2004 LAND CRUISER (RM1071U)
6. REMOVE DOOR TRIM
(a) Remove the 2 caps and the 7 screws.
(b) Remove the 3 clips.
(c) Insert a screwdriver between the door and the door trim
to pry the trim.
NOTICE:
Be careful not to damage the door and the door trim.
HINT:
Tape up the screwdriver tip before use.
(d) Pull the trim upward to remove it.
7. REMOVE INSIDE HANDLE
(a) Remove the screw and the inside handle.
(b) Disconnect the 2 control cables from the inside handle as
shown in the illustration.
8. REMOVE TWEETER SPEAKER
Disconnect the connector, then remove the bolt and the tweeter
speaker.
9. REMOVE OUTSIDE REAR VIEW MIRROR
Disconnect the connector, then remove the 3 bolts and the out-
side rear view mirror.
10. REMOVE SERVICE HOLE COVER
(a) Remove the clamps and the wire harness.
(b) Remove the service hole cover.
NOTICE:
Do not tear the cover.
HINT:
At the time of reassembly, pull out the 2 control cables and wire
harness through the service hole cover.
11. REMOVE DOOR BELT MOULDING
(a) Remove the screw.
(b) Using a scraper, remove the door belt moulding.
HINT:
Tape up the scraper tip before use.
12. REMOVE DOOR GLASS
(a) Open the door glass until the bolts appear in the service
hole.
(b) Remove the 2 bolts and the door glass.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
NOTICE:
Do not damage the door glass.
HINT:
Pull the glass upward to remove it.
13. REMOVE SPEAKER
Remove the 3 screws and the speaker, then disconnect the
connector.
14. REMOVE DOOR GLASS RUN
15. REMOVE LOWER FRAME
Remove the bolt and the lower frame.

H03735
H03736
H04737
H04738
H20959
- BODYFRONT SEAT
BO-107
2681 Author
: Date
:
2004 LAND CRUISER (RM1071U)
4. REMOVE FRONT SEAT INNER BELT
(a) Remove the clamp, then disconnect the connector.
(b) Remove the bolt and the inner belt.
5. REMOVE SEAT CUSHION INNER SHIELD
Remove the 3 screws and the seat cushion inner shield.
6. REMOVE LOWER SEAT CUSHION SHIELD
Remove the screw and the lower seat cushion shield as shown
in the illustration.
7. REMOVE FRONT SEAT CUSHION SHIELD
Remove the screw and the front seat cushion shield.
8. REMOVE SEAT CUSHION ASSEMBLY
(a) Remove the 4 bolts.
(b) Remove the clamps from the seat cushion assembly.
9. REMOVE SEAT CUSHION FRAME
(a) Disengage the hook.
(b) Remove the hog rings and the seat cushion frame from
the seat cushion cover with pad.
10. REMOVE SEAT CUSHION COVER (See page BO-1 10)
11. IF NECESSARY, REPLACE SEAT CUSHION HEATER
(See page BO-1 10)

H20963
H19941
H21292
H20961
BO-108
- BODYFRONT SEAT
2682 Author
: Date
:
2004 LAND CRUISER (RM1071U)
12. REMOVE SEATBACK ASSEMBLY
(a) Remove the hog rings.
(b) Disengage the hook as shown in the illustration.
(c) Disconnect the connectors.
(d) Remove the 4 bolts and the seatback assembly.
NOTICE:
When handling the airbag connector take care not to dam-
age the airbag wire harness.
(e) Remove the screw and the RH reclining adjuster inside
shield.
(f) w/ Side Airbag:
Disconnect the side airbag connector.
NOTICE:
When handling the airbag connector take care not to dam-
age the airbag wire harness.
(g) Remove the screw and the LH reclining adjuster inside
shield.
13. REMOVE ARMREST
14. w/o Side Airbag:
REMOVE SEATBACK FRAME
(a) Remove the hog rings.
(b) Remove the 2 headrest supports.
(c) Remove the seatback frame from the seatback cover with
pad.
15. w/ Side Airbag:
REMOVE SEATBACK FRAME
(a) Remove the hog rings, the clamps and the 2 bolts.
(b) Remove the 2 headrest supports.
(c) Remove the seatback frame from the seatback cover with
pad.