cooling TOYOTA LAND CRUISER 2002 J100 Owners Manual

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NOTICE
Do not remove the thermostat in
the engine cooling system as this
may cause the engine to overheat.
The thermostat is designed to con-
trol the flow of coolant to keep the
temperature of the engine within
the specified operating range.
 Do not continue driving with an
overheated engine. See ”If your ve-
hicle overheats” in Section 4.
Engine oil pressure gauge
Idling
Normal driving
The engine oil pressure gauge indicates
engine oil pressure when the ignition
switch is on. Check it while driving to
make sure the needle is in the proper
range.
If the engine oil pressure should stay be-
low the normal range, pull off the road to
a safe place and stop the engine immedi-
ately. Call a Toyota dealer or qualified
repair shop for assistance.
Engine oil pressure may not build up
when the engine oil level is too low. The
engine oil pressure gauge is not designed
to indicate oil level, and the engine oil
level must be checked using the level
dipstick.
NOTICE
Do not drive the vehicle with the en-
gine oil pressure below the normal
range until the cause is fixed—it may
ruin the engine.

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”AUTO” position
For automatic operation of the air condi-
tioning, turn the fan speed and air flow
selector knobs to the ”AUTO” position.
In the automatic operation mode, the air
conditioning selects the most suitable fan
speed and air flow according to the tem-
perature.
You may use manual controls if you want
to select your own settings.
Fan speed selector
Turn the knob to adjust the fan speed—to
the right to increase, to the left to de-
crease.
In automatic operation, you do not have
to adjust the fan speed unless you desire
another fan speed mode.
Turning the fan speed selector knob to
”AUTO” position turns on the air condition-
ing. At this time, the ”A/C” button indicator
comes on regardless of whether or not the
”A/C” button is pressed in.
Temperature selector
Turn the knob to adjust the temperature—
to the right to warm, to the left to cool.
In automatic operation, turn the knob to
the desired temperature.
Air flow selector
Turn the knob to select the vents used for
air flow.
In automatic operation, you do not have
to select the air flow unless you desire
another air flow mode.1. Panel— Air flows mainly from the
instrument panel vents.
2. Bilevel— Air flows from both the floor
vents and the instrument panel vents.
3. Floor— Air flows mainly from the floor
vents.
It is recommended that you close the
lower vent. For details about this, see
”Instrument panel vents” described be-
low. 4. Floor/Windshield—
Air flows mainly
from the floor vents and windshield
vents.
It is recommended that you close the
lower vent. For details about this, see
”Instrument panel vents” described be-
low.
This position allows the air intake to
select ”Fresh” automatically. This is to
clean up the front view more quickly.
Press the ”A/C” button for dehumidified
heating or cooling. This setting clears
the front view more quickly.
5. Windshield— Air flows mainly from the
windshield vents.
It is recommended that you close the
lower vent. For details about this, see
”Instrument panel vents” described be-
low.
This position allows the air intake to
select ”Fresh” automatically. This is to
clean up the front view more quickly.
Press the ”A/C” button for dehumidified
heating or cooling. This setting clears
the front view more quickly.
For details about air flow selector settings,
see ”Air flow selector settings” described
below.

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Air conditioning
For best results, set controls to:Fan speed— ”AUTO”
Temperature— To the desired
temperature
Air intake—FRESH (outside air)
Air flow— ”AUTO”
Turning the fan speed selector knob to
”AUTO” position turns on the air condition-
ing. At this time, the ”A/C” button indicator
comes on regardless of whether or not the
”A/C” button is pressed in.
When the ”A/C” button is not pressed in,
turning the fan speed selector knob to
”OFF” or pressing in the ”A/C” button
turns off the air conditioning system.
For quick cooling, move the air intake
selector to recirculate for a few min-
utes. Ventilation
For best results, set controls to:
Fan speed— ”AUTO”
Temperature— To the desired
temperature
Air intake—FRESH (outside air)
Air flow— ”AUTO”
Air conditioning—OFF
Turning the fan speed selector knob to
”AUTO” position turns on the air condition-
ing. At this time, the ”A/C” button indicator
comes on regardless of whether or not the
”A/C” button is pressed in.
When the ”A/C” button is not pressed in,
turning the fan speed selector knob to
”OFF” or pressing in the ”A/C” button
turns off the air conditioning system. Defogging
The inside of the windshield
For best results, set controls to:
Temperature— To w a r d s high
temperature to heat;
low temperature to
cool
Air intake—FRESH (outside air)
Air flow—WINDSHIELD
Lower vent—CLOSED
When turning the air flow control knob to
windshield position, the air intake selects
”Fresh” automatically. This is to clean up
the front view more quickly.
Press the ”A/C” button for dehumidified
heating or cooling. This setting clears the
front view more quickly.
On humid days, do not blow cold air
on the windshield—the difference be-
tween the outside and inside tempera-
tures could make the fogging worse.

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Defrosting
The outside of the windshield
For best results, set controls to:Temperature— To w a r d s high
temperature
Air intake—FRESH (outside air)
Air flow—WINDSHIELD
Lower vent—CLOSED
When turning the air flow control knob to
windshield position, the air intake selects
”Fresh” automatically. This is to clean up
the front view more quickly.
Press the ”A/C” button for dehumidified
heating or cooling. This setting clears the
front view more quickly.
To heat the vehicle interior while de-
frosting the windshield, choose
floor/windshield air flow.
—Instrument panel vents
Center vents
Side vents
Lower vent
If air flow control is not satisfactory, check
the instrument panel vents. The instrument
panel vents may be opened or closed as
shown.
For removing frost or fog, it is recom-
mended that you close the lower vent
when you use the ”Floor”, the ”Floor/Wind-
shield” or the ”Windshield” mode.

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Engine exhaust cautions
CAUTION
Avoid inhaling the engine exhaust.
It contains carbon monoxide, which
is a colorless and odorless gas. It
can cause unconsciousness or even
death.
Make sure the exhaust system has
no holes or loose connections. The
system should be checked from
time to time. If you hit something,
or notice a change in the sound of
the exhaust, have the system
checked immediately.
Do not run the engine in a garage
or enclosed area except for the
time needed to drive the vehicle in
or out. The exhaust gases cannot
escape, making this a particularly
dangerous situation.
Do not remain for a long time in a
parked vehicle with the engine run-
ning. If it is unavoidable, however,
do so only in an unconfined area
and adjust the heating or cooling
system to force outside air into the
vehicle.
Keep the back door and quarter
windows closed while driving. An
open or unsealed back door and
quarter windows may cause exhaust
gases to be drawn into the vehicle.
To allow proper operation of your
vehicle’s ventilation system, keep
the inlet grilles in front of the wind-
shield clear of snow, leaves, or oth-
er obstructions.
If you smell exhaust fumes in the
vehicle, drive with the windows
open and the back door closed.
Have the cause immediately located
and corrected.
FUNCTIONS OF ENGINE OIL
Engine oil has the primary functions of
lubricating and cooling the inside of the
engine, and plays a major role in main-
taining the engine in proper working order.
ENGINE OIL CONSUMPTION
It is normal that an engine should con-
sume some engine oil during normal
engine operation. The causes of oil
consumption in a normal engine are as
follows.
Oil is used to lubricate pistons, piston
rings and cylinders. A thin film of oil
is left on the cylinder wall when a pis-
ton moves downwards in the cylinder.
High negative pressure generated when
the vehicle is decelerating sucks some
of this oil into the combustion chamber.
This oil as well as some part of the oil
film left on the cylinder wall is burned
by the high temperature combustion
gases during the combustion process.
Facts about engine oil
consumption

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Engine compartment overview
1. Engine oil filler cap
2. Brake fluid reservoir
3. Fuse blocks
4. Battery
5. Windshield and rear window washerfluid tank
6. Engine oil level dipstick
7. Condenser
8. Electric cooling fan
9. Radiator
10. Engine coolant reservoir 11. Power steering fluid reservoir

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Do not get under your vehicle with
just the body jack supporting it. Al-
ways use automotive jack stands or
other solid supports.
Be sure that the ignition is off if
you work near the electric cooling
fan or radiator grille. With the igni-
tion on, the electric cooling fan will
automatically start to run if the air
conditioning is on.
Use eye protection whenever you
work on or under your vehicle
where you may be exposed to flying
or falling material, fluid spray, etc.
Used engine oil contains potentially
harmful contaminants which may
cause skin disorders such as in-
flammation or skin cancer, so care
should be taken to avoid prolonged
and repeated contact with it. To re-
move used engine oil from your
skin, wash thoroughly with soap
and water.
Do not leave used oil within the
reach of children.
Dispose of used oil and filter only
in a safe and acceptable manner.
Do not dispose of used oil and fil-
ter in household trash, in sewers or
onto the ground. Call your dealer or
a service station for information
concerning recycling or disposal.
NOTICE
Remember that battery and ignition
cables carry high currents or volt-
ages. Be careful of accidentally
causing a short circuit.
 Add only demineralized or distilled
water to fill the radiator. And if you
spill some of the coolant, be sure
to wash it off with water to prevent
it from damaging the parts or paint.
 Do not allow dirt or anything else
to fall through the plug holes.
 Do not pry the outer electrode of a
spark plug against the center elec-
trode.
Use only spark plugs of the speci-
fied type. Using other types will
cause engine damage, loss of per-
formance or radio noise.
 Do not reuse iridiumtipped spark
plugs by cleaning or regapping.
 Do not overfill automatic transmis-
sion fluid, transfer oil and power
steering fluid, or the transmission,
transfer and power steering could
be damaged.
 Do not drive with the air cleaner
filter removed, or excessive engine
wear could result. Also backfiring
could cause a fire in the engine
compartment.
 Be careful not to scratch the glass
surface with the wiper frame.
 When closing the engine hood,
check to see that you have not for-
gotten any tools, rags, etc.

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Oil identification marks
Either or both API registered marks are
added to some oil containers to help
you select the oil you should use.
The API Service Symbol is located any-
where on the outside of the container.
The top portion of the label shows the oil
quality by API (American Petroleum Insti-
tute) designations such as SL. The center
portion of the label shows the SAE viscos-
ity grade such as SAE 5W30. ”Energy
Conserving” shown in the lower portion,
indicates that the oil has fuelsaving ca-
pabilities.
The ILSAC (International Lubricant Stan-
dardization and Approval Committee) Certi-
fication Mark is displayed on the front of
the container.Look at the seethrough coolant reser-
voir when the engine is cold. The cool-
ant level is satisfactory if it is between
the ”FULL” and ”LOW” lines on the
reservoir. If the level is low, add ethyl-
eneglycol type coolant for a proper
corrosion protection of aluminum com-
ponents.
The coolant level in the reservoir will vary
with engine temperature. However, if the
level is on or below the ”LOW” line, add
coolant. Bring the level up to the ”FULL”
line.
Always use ethyleneglycol type coolant
for a proper corrosion protection of alumi-
num components. See information in the
next column.
If the coolant level drops within a short
time after replenishing, there may be a
leak in the system. Visually check the
radiator, hoses, radiator cap and drain
cock and water pump.
If you can find no leak, have your Toyota
dealer test the cap pressure and check
for leaks in the cooling system.CAUTION
To prevent burning yourself, do not
remove the radiator cap when the en-
gine is hot.
Coolant type selection
Use of improper coolants may damage
your engine cooling system. Your coolant
must contain ethyleneglycol type coolant
for a proper corrosion protection of your
engine that contains aluminum
components. Use ”TOYOTA Long Life
Coolant” or equivalent.
In addition to preventing freezing and sub-
sequent damage to the engine, this type
of coolant will prevent corrosion. Further
supplemental inhibitors or additives are
neither needed nor recommended.
Read the coolant container for information
on freeze protection. Follow the manufac-
turer’s directions for how much to mix
with plain water (preferably demineralized
water or distilled water). The total c
apacity
of the cooling system is given in Section
8.
Checking the engine coolant
level

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CAUTION
Do not exceed 50 km/h (30 mph) or
the chain manufacturer ’s recom-
mended speed limit, whichever is
lower.
Drive carefully avoiding bumps,
holes, and sharp turns, which may
cause the vehicle to bounce.
Avoid sharp turns or lockedwheel
braking, as use of chains may ad-
versely affect vehicle handling.
When driving with chains installed,
be sure to drive carefully. Slow
down before entering the curves to
avoid losing control of the vehicle.
Otherwise an accident may occur.
Replacing wheels
WHEN TO REPLACE YOUR WHEELS
If you have wheel damage such as
bending, cracks or heavy corrosion, the
wheel should be replaced.
If you fail to replace damaged wheels, the
tire may slip off the wheel or cause loss
of handling control.
WHEEL SELECTION
When replacing wheels, care should be
taken to ensure that the wheels are re-
placed by ones with the same load ca-
pacity, diameter, rim width, and offset.
Correct replacement wheels are available
at your Toyota dealer.
A wheel of a different size or type may
adversely affect handling, wheel and bear-
ing life, brake cooling, speedometer/odom-
eter calibration, stopping ability, headlight
aim, bumper height, vehicle ground clear-
ance, and tire or snow chain clearance to
the body and chassis. Replacement with used wheels is not rec-
ommended as they may have been sub-
jected to rough treatment or high mileage
and could fail without warning. Also, bent
wheels which have been straightened may
have structural damage and therefore
should not be used. Never use an inner
tube in a leaking wheel which is designed
for a tubeless tire.

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Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):Intake 0.15—0.25 (0.006—0.010)
Exhaust 0.25—0.35 (0.010—0.014)
Spark plug type: DENSO SK20R11
NGK IFR6A11
Spark plug gap, mm (in.): 1.1 (0.043)
ENGINE LUBRICATION
Oil capacity (drain and ref ill), L (qt., Imp.
qt.) With filter 6.8 (7.2, 6.0)
Without filter 6.4 (6.8, 5.6)
Oil grade: API grade SJ “EnergyConserving”, SL
“EnergyConserving” or ILSAC multi-
grade engine oil is recommended.
Recommended oil viscosity (SAE):COOLING SYSTEM
Total capacity, L (qt., Imp. qt.) Without rear heater 14.7 (15.5, 12.9)
With rear heater 15.4 (16.3, 13.6)
Coolant type:
”TOYOTA Long Life Coolant” or equivalent
With ethyleneglycol type coolant for a
proper corrosion protection of aluminum
components
Do not use alcohol type antifreeze or plain
water alone.
BATTERY
Open voltage
∗ at 20 C (68 F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max. AUTOMATIC TRANSMISSION
Fluid capacity (drain and ref
ill), L (qt.,
Imp. qt.)
Up to 2.0 (2.1, 1.8)
Fluid type: Automatic transmission fluid D–II or
DEXRON
III (DEXRONII)
TRANSFER
Oil capacity, L (qt., Imp. qt.) 1.3 (1.4, 1.1)
Oil type: Gear oil API GL4 or GL5
Recommended oil viscosity: SAE 75W90
DIFFERENTIAL
Oil capacity, L (qt., Imp. qt.): Front 1.6 (1.7, 1.4)
Rear With rear differential lock system
3.2 (3.4, 2.8)
Without rear differential lock system 3.3 (3.5, 2.9)