head bolt TOYOTA PRIUS 2001 Service Owner's Guide

I17791
0.4 °
3 m (9.84 ft) H 29.7 mm
(1.17 in.)
7
V RH Line
W90 °
V LH Line4
Low Beam:
V LH LineV Line V RH Line 65
6
29.7 mm
(1.17 in.)
High Beam:
V LH LineV Line V RH Line 6
5629.7 mm
(1.17 in.)
29.7 mm
(1.17 in.) H 4
O: step No.
7
H4
W
W
± BODY ELECTRICALHEADLIGHT AND TAILLIGHT SYSTEM
BE±23
2001 PRIUS (RM778U)
ADJUST HEADLIGHT AIM ONLY
(a) Place the vehicle in the following conditions.

The area around the headlight is not deformed.

The vehicle is parked on a level surface.

Tire inflation pressure is the specified value.

A driver is in the driver's seat and the vehicle is in
a state ready for driving (with a tank full).

The vehicle has been bounced several times.
(b) Check the headlight aiming.
(1) Prepare a thick white paper.
(2) Stand the paper perpendicular to the ground at the
position 9.84 ft away from the headlights.
(3) Ensure that the center line of the vehicle and the pa-
per face forms a 90±degree angle as shown in the
illustration.
(4) Draw a horizontal line (H line) on the paper, showing
where the headlights should strike.
(5) Draw a vertical line (V line) to where the center line
of the vehicle is to be.
(6) Draw 2 vertical lines (by connecting the low and
high beam center marks) to where the both head-
lights should strike (V RH and V LH lines).
(7) Draw a horizontal line (by connecting the both low
beam center marks) to where the headlights should
strike (H RH and H LH lines).
(8) Start the engine.
(9) Turn the headlights ON.
(10) Check that the headlights properly strike the posi-
tion shown in the illustration.
(11) If not, adjust the lights in the vertical direction.
HINT:
As shown in the illustration, adjust each aim of the RH and LH
lights.
(c) When adjusting it in the vertical direction:
Using adjusting bolt, adjust the headlight aim to within the
specified range.

H13692
H13693
Clip
H13694
5 Clips
H13603
2 Clips
H15355
± BODYROOF HEADLINING
BO±71
2001 PRIUS (RM778U)
9. REMOVE FRONT SEAT OUTER BELT SHOULDER AN-
CHOR
(a) Using a screwdriver, remove the anchor cover cap.
HINT:
Tape the screwdriver tip before use.
(b) Remove the bolt and front seat outer belt shoulder an-
chor.
Torque: 42 N´m (430 kgf´cm, 31 ft´lbf)
(c) Employ the same manner described above to the other
side.
10. REMOVE CENTER PILLAR GARNISH
(a) Using a screwdriver, remove the center pillar garnish.
HINT:
Tape the screwdriver tip before use.
(b) Employ the same manner described above to the other
side.
11. REMOVE ROOF SIDE INNER GARNISH
(a) Using a screwdriver, remove the roof side inner garnish.
HINT:
Tape the screwdriver tip before use.
(b) Employ the same manner described above to the other
side.
12. REMOVE FRONT PILLAR GARNISH AND NO. 1
FRONT PILLAR SPACERS
(a) Using a screwdriver, remove the front pillar garnish.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 4 screws and 2 No. 1 front pillar spacers.
(c) Employ the same manner described above to the other
side.
13. REMOVE ROOM LIGHT ASSEMBLY
(a) Using a screwdriver, remove the lens.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 screws and room light assembly.
(c) Disconnect the connector.

H15356
H15357
H15383
H15358P
H15359P BO±72
± BODYROOF HEADLINING
2001 PRIUS (RM778U)
14. REMOVE INNER REAR VIEW MIRROR
(a) Using a moulding remover, remove the cover as shown in
the illustration.
(b) Remove the 2 screws and inner rear view mirror.
Torque: 2.9 N´m (30 kgf´cm, 26 in.´lbf)
15. REMOVE MAP LAMP
(a) Using a screwdriver, remove the map lamp.
(b) Disconnect the map lamp connector.
16. REMOVE ASSIST GRIPS
(a) Using a screwdriver, remove the caps.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 6 bolts and 3 assist grips.
17. REMOVE HIGH±MOUNTED STOP LIGHT
(a) Remove the clip then pull the high±mounted stoplight
cover.
(b) Disconnect the connector.
(c) Remove the 2 screws and high±mounted stop light.
18. REMOVE SUN VISORS
(a) Remove the 4 screws and pull the sun visors downward.
(b) Disconnect the connectors.
19. REMOVE SUN VISOR HOLDERS
Remove the 2 screws and 2 holders.
20. REMOVE ROOF HEADLINING
(a) Remove the 2 clips.
(b) Pull the roof headlining downward to remove it.
21. REMOVE FRONT AND REAR SIDE RAIL SPACER
(a) Remove the 4 screws and front side rail spacer.
(b) Remove the 4 screws and rear side rail spacer.
(c) Employ the same manner described above to the other
side.

BO3SV±01
H15461
A
B
H15368
H15458
H15369
Hog Ring
BO±76
± BODYFRONT SEAT
2001 PRIUS (RM778U)
DISASSEMBLY
CAUTION:

When storing the seatback frame with the side airbag
assembly, do not face down the airbag deployment
side.

Never disassemble the side airbag assembly.
1. REMOVE HEADREST
2. REMOVE RECLINING RELEASE HANDLE
3. REMOVE SEAT CUSHION SHIELD
Remove the 2 screws and seat cushion shield as shown in the
illustration.
HINT:
Remove the seat cushion shield in order A, B as shown in the
illustration.
4. REMOVE FRONT SEAT INNER BELT
Remove the bolt and front seat inner belt.
5. REMOVE SEAT CUSHION INNER SHIELD
Remove the 2 screws and seat cushion inner shield.
6. w/o Side airbag:
REMOVE SEATBACK ASSEMBLY
Remove the 4 bolts and seatback assembly.
7. w/ Side airbag:
REMOVE SEATBACK ASSEMBLY
(a) Remove the clamp from wire harness of side airbag
installed under the seat, then pull out the wire harness.
(b) Remove the side airbag connector from the under the
seat.
(c) Remove the 4 bolts and seatback assembly.
8. w/o Side airbag:
REMOVE SEATBACK COVER
(a) Remove the hog rings.
(b) Remove the headrest supports.
(c) Remove the seatback cover with pad from the seatback
frame.
(d) Remove the seatback cover from the seatback pad.

H15368
H15458
H15461
AB
BO±80
± BODYFRONT SEAT
2001 PRIUS (RM778U)
(d) Install the headrest supports.
7. w/o Side airbag:
INSTALL SEATBACK ASSEMBLY
Install seatback assembly with 4 bolts.
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
8. w/ Side airbag:
INSTALL SEATBACK ASSEMBLY
(a) Install the 4 bolts and seatback assembly.
(b) Install the side airbag connector from the under the seat.
(c) Install the clamp from wire harness of side airbag re-
moved under the seat.
9. INSTALL SEAT CUSHION INNER SHIELD
10. INSTALL FRONT SEAT INNER BELT
Install the front seat inner belt with the bolt.
Torque: 41 N´m (420 kgf´cm, 30 ft´lbf)
11. INSTALL SEAT CUSHION SHIELD
Install the 2 screws and seat cushion sushion shield as shown
in the illustration.
HINT:
Install the seat cushion shield in order A, B as shown in the il-
lustration.
12. INSTALL RECLINING RELEASE HANDLE
13. INSTALL HEADREST