engine TOYOTA PRIUS 2001 Service Workshop Manual

2001 PRIUS (EWD414U)
THEFT DETERRENT
D13 DOOR KEY LOCK AND UNLOCK SW AND DOOR UNLOCK DETECTION SW FRONT LH
6±3 : Closed with door lock cylinder unlocked with key
5±3 : Closed with door lock cylinder locked with key
D14 DOOR KEY LOCK AND UNLOCK SW AND DOOR UNLOCK DETECTION SW FRONT RH
1±4 : Closed with door lock cylinder unlocked with key
2±4 : Closed with door lock cylinder locked with key
E2 ENGINE HOOD COURTESY SW
2±1 : Open with engine hood open
U1 UNLOCK WARNING SW
2±1 : Closed with ignition key in cylinder
L4 LUGGAGE COMPARTMENT DOOR KEY UNLOCK SW
2±1 : Closed with luggage compartment door lock cylinder unlock
B8 (A), B9 (B) BODY ECU
(A)17±GROUND : Continuity with front RH door unlocked
(B) 1±GROUND : Always continuity
(A) 5±GROUND : Continuity with luggage compartment door unlocked
(A)13±GROUND : Continuity with engine hood closed
(A) 5±GROUND : Continuity with luggage compartment door open
(A)12±GROUND : Continuity with front RH door open
(B) 9±GROUND : Always approx. 12 volts
8±GROUND : Always approx. 12 volts
15±GROUND : Approx. 12 volts with the ignition SW at ON position
6±GROUND : Continuity with rear LH, RH door open
3±GROUND : Continuity with front LH door open
: PARTS LOCATION
CodeSee PageCodeSee PageCodeSee Page
B8A36E234J22A37
B9B36J137J23B37
C736J737J24A37
D436J1137J25B37
D638J12A37J2637
D738J13B37J2737
D838J14A37J3338
D938J15B37L438
D1038J1637P939
D1138J1737R3B37
D1238J18A37R4C37
D1338J19B37T135
D1438J2037U137
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CodeSee PageJunction Block and Wire Harness (Connector Location)
1J27Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)
2C30Instrument Panel Wire and Instrument Panel J/B (Cowl Side Panel LH)2D30Instrument Panel Wire and Instrument Panel J/B (Cowl Side Panel LH)
2G31Engine Room Main Wire and Instrument Panel J/B (Cowl Side Panel LH)
2I
2J31Cowl Wire and Instrument Panel J/B (Cowl Side Panel LH)
2K
()
2L31Floor Wire and Instrument Panel J/B (Cowl Side Panel LH)
SERVICE HINTS

2001 PRIUS (EWD414U)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CodeSee PageJoining Wire Harness and Wire Harness (Connector Location)
IA242Engine Room Main Wire and Cowl Wire (Cowl Side Panel LH)
IB142Floor Wire and Cowl Wire (Cowl Side Panel LH)
IC142Front Door LH Wire and Cowl Wire (Left Kick Panel)
ID242Instrument Panel Wire and Cowl Wire (Left Kick Panel)
IE142Instrument Panel Wire and Engine Room Main Wire (Left Kick Panel)
IF142Instrument Panel Wire and Floor Wire (Left Kick Panel)
IG142Front Door LH Wire and Instrument Panel Wire (Left Kick Panel)
IN144Front Door RH Wire and Instrument Panel Wire (Right Kick Panel)
IQ144Front Door RH Wire and Cowl Wire (Right Kick Panel)
BA146Rear Door No.2 Wire and Floor Wire (Center Pillar LH)
BB146Rear Door No.1 Wire and Cowl Wire (Center Pillar RH)
: GROUND POINTS
CodeSee PageGround Points Location
ID42Cowl Side Panel LHIE42Cowl Side Panel LH
IF42Left Kick Panel
IG42Cowl Side Panel RH
BI46Left Side of Rear Pillar
BJ46Right Side of Rear Pillar

2001 PRIUS (EWD414U)
RADIO AND PLAYER
R3 (B) RADIO AND PLAYER
(B)4±GROUND : Always approx. 12 volts
(B)3±GROUND : Approx. 12 volts with the ignition SW at ON or ACC position
(B)7±GROUND : Always continuity
N2 NAVIGATION ECU
9±GROUND : Always approx. 12 volts
18±GROUND : Approx. 12 volts with the ignition SW at ON or ACC position
17±GROUND : Always continuity
: PARTS LOCATION
CodeSee PageCodeSee PageCodeSee Page
C736J27A37R3B37
F1438J28B37R4C37
F1538M537R839
J2437N239R939
J2637R2A37
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CodeSee PageJunction Block and Wire Harness (Connector Location)
1J27Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)
2D30Instrument Panel Wire and Instrument Panel J/B (Cowl Side Panel LH)
2G31Engine Room Main Wire and Instrument Panel J/B (Cowl Side Panel LH)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CodeSee PageJoining Wire Harness and Wire Harness (Connector Location)
IF142Instrument Panel Wire and Floor Wire (Left Kick Panel)
IG142Front Door LH Wire and Instrument Panel Wire (Left Kick Panel)
IJ144Floor No 3 Wire and Instrument Panel Wire (Under the Instrument Panel Center)IJ244Floor No.3 Wire and Instrument Panel Wire (Under the Instrument Panel Center)
IN144Front Door RH Wire and Instrument Panel Wire (Right Kick Panel)
: GROUND POINTS
CodeSee PageGround Points Location
IF42Left Kick Panel
SERVICE HINTS

2001 PRIUS (EWD414U)
NAVIGATION SYSTEM
N2 (A) NAVIGATION ECU
(A) 9±GROUND : Always approx. 12 volts
(A)18±GROUND : Approx. 12 volts with the ignition SW at ON or ACC position
(A)17±GROUND : Always continuity
M7 (C) MULTI DISPLAY
(C)2±GROUND : Approx. 12 volts with the ignition SW at ON position
(C)4±GROUND : Approx. 12 volts with the ignition SW at ON or ACC position
(C)6±GROUND : Always continuity
: PARTS LOCATION
CodeSee PageCodeSee PageCodeSee Page
B536J1437M6B37
C736J2137M7C37
C10A36J24A37N2A39
C11B36J25B37N3B39
D236J2637P237
G137J27A37R437
J12A37J28B37
J13B37M5A37
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CodeSee PageJunction Block and Wire Harness (Connector Location)
1J27Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)
2A
2B30Instrument Panel Wire and Instrument Panel J/B (Cowl Side Panel LH)2C30Instrument Panel Wire and Instrument Panel J/B (Cowl Side Panel LH)
2D
2G31Engine Room Main Wire and Instrument Panel J/B (Cowl Side Panel LH)
2I31Cowl Wire and Instrument Panel J/B (Cowl Side Panel LH)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CodeSee PageJoining Wire Harness and Wire Harness (Connector Location)
ID142Instrument Panel Wire and Cowl Wire (Left Kick Panel)
IJ144Floor No.3 Wire and Instrument Panel Wire (Under the Instrument Panel Center)
: GROUND POINTS
CodeSee PageGround Points Location
IF42Left Kick Panel
IH42Right Kick Panel
: SPLICE POINTS
CodeSee PageWire Harness with Splice PointsCodeSee PageWire Harness with Splice Points
I544Instrument Panel Wire
SERVICE HINTS

2001 PRIUS (EWD414U)
GATEWAY SYSTEM
10A
ACC
2D 27. 5A
ECU±B FROM POWER SOURCE SYSTEM (
SEE PAGE 50)
2C 55A
ECU±IG
2I 2
A CAF
B CBH
ID1 5
B D
A E
ID 2D 8
2K 8 12 5 14 7
E
A4 3 15 13
D D
11 4
A E
112 16 14
D D
11 2 8 9
4
A
AGR±B W± BGR±L
MPX2
MPX+
MPX±
MP2+ MPD1 CG GN D GTX+ GTX±
GR GR±B GRGR±L W±B
GR± B W±B W±B W±B W±BW±BR GGR±R
R±G R±GGR± R
B±Y B±Y B±Y B±Y
JUNCTION
CONNECTORB J27 , J28
AJUNCTION
CONNECTOR J14
JUNCTION
CONNECTOR J21
GATEWAY ECU G 1ENGINE
CONTROL
MODULE E10
BODY
ECU B 8
COMBINATION
METER C11 ACC BATT IG MPD2MPX1
MPX±
MPX+
MPX+
A/C
AMPLIFIER A 7 JUNCTION
CONNECTOR J21
JUNCTION
CONNECTOR J24
JUNCTION
CONNECTOR J11 MULTI DISPLAY M 5JUNCTION
CONNECTORB J22 , J23
A TX3± TX3 +

2001 PRIUS (EWD414U)
EMPS
In this system, the controller determines the direction and the amount of the assistant force based on the signals from the
vehicle speed sensor and the torque sensor that is built in the gear box. The controller then assists the operation of the
steering wheel by controlling the DC motor installed in the steering gear box.
E5 (C), E6 (D) EMPS ECU
(D) 5±GROUND : Approx. 12 volts with the ignition SW at ON position
(C) 2±GROUND : Always continuity
: PARTS LOCATION
CodeSee PageCodeSee PageCodeSee Page
B1136E5C36J18A37
C1036E6D36J19B37
D134J14A37J2237
D236J15B37J2637
E3A36J1637S135
E4B36J1737
: RELAY BLOCKS
CodeSee PageRelay Blocks (Relay Block Location)
324Engine Room R/B No.3 (Engine Compartment Right)
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CodeSee PageJunction Block and Wire Harness (Connector Location)
2A30Instrument Panel Wire and Instrument Panel J/B (Cowl Side Panel LH)2B30Instrument Panel Wire and Instrument Panel J/B (Cowl Side Panel LH)
2G31Engine Room Main Wire and Instrument Panel J/B (Cowl Side Panel LH)
2I31Cowl Wire and Instrument Panel J/B (Cowl Side Panel LH)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CodeSee PageJoining Wire Harness and Wire Harness (Connector Location)
IA242Engine Room Main Wire and Cowl Wire (Cowl Side Panel LH)
ID142Instrument Panel Wire and Cowl Wire (Left Kick Panel)
IM144Engine Room Main Wire and Cowl Wire (Right Kick Panel)
IO144Engine Wire and Cowl Wire (Right Kick Panel)
IP144Instrument Panel Wire and Cowl Wire (Right Kick Panel)
: GROUND POINTS
CodeSee PageGround Points Location
IG42Cowl Side Panel RH
IH42Right Kick Panel
: SPLICE POINTS
CodeSee PageWire Harness with Splice PointsCodeSee PageWire Harness with Splice Points
I744Engine Wire
SYSTEM OUTLINE
SERVICE HINTS

2001 PRIUS (EWD414U)
SRS
The SRS is a driver and front passenger protection device which has a supplemental role to the seat belts.
When the ignition SW is turned to ACC or ON, current from the SRS ACC fuse flows to TERMINAL (B) 6 of the airbag sensor
assembly. Only when the ignition SW is on does the current flow TERMINAL (B) 5 of the airbag sensor assembly.
If an accident occurs while driving, when the frontal impact exceeds a set level, current flows to TERMINALS (B) 14, (B) 10,
(A) 2 and (C) 5 of the airbag sensor assembly to TERMINAL 1 of the airbag squibs and the pretensioners to TERMINAL 2 to
TERMINALS (B) 13, (B) 11, (A) 1 and (C) 6 of the airbag sensor assembly to TERMINAL (B) 27, (B) 28 or BODY GROUND
to GROUND, so that current flows to the front airbag squibs and the pretensioners and causes them to operate.
When the side impact also exceeds a set level, current from the ignition SW (IG2) or SRS ACC fuse flows to TERMINALS
(A) 5, (C) 2, (A) 2 and (C) 5 of the airbag sensor assembly to TERMINAL 1 of the side airbag squibs and the pretensioners to
TERMINAL 2 to TERMINALS (A) 6, (C) 1, (A) 1 and (C) 6 of the airbag sensor assembly to TERMINAL (B) 27, (B) 28 or
BODY GROUND to GROUND, causing side airbag squibs and the pretensioners to operate.
The airbag stored inside the steering wheel pad is instantaneously expanded to soften the shock to the driver.
The airbag stored inside the passenger's instrument panel is instantaneously expanded to soften the shock to the front
passenger.
Side airbags are instantaneously expanded to soften the shock of side to the driver and front passenger (w/ side airbags).
The pretensioners make sure of the seat belt restrainability.
: PARTS LOCATION
CodeSee PageCodeSee PageCodeSee Page
A17A36F134J25B37
A18B36F234J2637
A19C36F12C34J27A37
A2036F13D34J28B37
A2136F1838J2937
B936H1337P1439
B2038I1537P1539
B2138J1137S439
C10A36J22A37S539
C11B36J23B37S639
D236J24A37S739
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CodeSee PageJunction Block and Wire Harness (Connector Location)
1B27Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)1J27Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)
2A
2B
2C30Instrument Panel Wire and Instrument Panel J/B (Cowl Side Panel LH)
2D
()
2E
2G31Engine Room Main Wire and Instrument Panel J/B (Cowl Side Panel LH)
2K31Cowl Wire and Instrument Panel J/B (Cowl Side Panel LH)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CodeSee PageJoining Wire Harness and Wire Harness (Connector Location)
IJ144Floor No.3 Wire and Instrument Panel Wire (Under the Instrument Panel Center)
IL144Instrument Panel Wire and Engine Room Main Wire (Right Kick Panel)
: GROUND POINTS
CodeSee PageGround Points Location
ID42Cowl Side Panel LH
IH42Right Kick Panel
SYSTEM OUTLINE

2001 PRIUS (EWD414U)
ABS
2A 7
2B 6 B 18 B2
A 10 9A10A
GAUGE FROM POWER SOURCE SYSTEM (
SEE PAGE 50)
2A 5
22 A
A 14
IH B 3B10 B4
ID1 3 ID1 1 ID1 2
B±W
V±R
V±R
B±W
L L L L
GR±B GR GR
GR±LL BRGR±G W P±B P±B
WP±B
W
GR±GW±LP±B
GR±G
GR± B CE B
13 7 1414
11 11B 2
B 3
44 13
EA EA
DATA LINK CONNECTOR 3 D 2 JUNCTION
CONNECTOR J16
COMBINATION METERB C10 , C11A BRAKE ECUB B10 , B11AC, B12 D, B13
TC D/G TSWA SP1
ENGINE CONTROL
MODULE E10 A/C AMPLIFIER A 7
GATEWAY ECU G 1
MP2+ MPD1 MPX+ MPD2 MPX± MPX1
MPX2
MPX+GR±L
TC SIL TS2K 2
B 5
R±Y
BRL
R±Y
4
PKB 15A
STOP
2K 9
R±B
1 2
B 1
STPSTOP
LIGHT SW S 3
G± W G± W
JUNCTION
CONNECTOR J26
JUNCTION
CONNECTOR J22
CEB
BODY ECUB 8
A ABS
BRAKE
A 16
A 15
IP1 1IP12 A E
A EJUNCTION
CONNECTORJ14 A

2001 PRIUS (EWD414U)
1. INPUT SIGNALS
(1) Speed sensor signal
The speed of the wheels is detected and input to TERMINALS FL+, FR+, RL+ and RR+ of the brake ECU.
(2) Stop light SW signal
A signal is input to TERMINAL STP of the brake ECU when the brake pedal is depressed.
2. ABS SYSTEM OPERATION
During sudden braking the brake ECU has signals input from each sensor, which controls the current to the solenoid inside
the actuator and lets the hydraulic pressure acting on each wheel cylinder escape to the reservoir. The pump inside the
actuator is also operating at this time and it returns the brake fluid from the reservoir to the master cylinder, thus preventing
locking of the vehicle wheels.
If the brake ECU judges that the hydraulic pressure acting on the wheel cylinder is insufficient, the current on the solenoid is
controlled and the hydraulic pressure is increased. Holding of the hydraulic pressure is also controlled by the brake ECU, by
the same method as above. Pressure reduction, holding and increase are repeated to maintain vehicle stability and to
improve steerability during sudden braking.
A4, A5 ABS SPEED SENSOR FRONT LH, RH
2±1 :1.4±1.8 kW (20°C, 68°F)
A23, A24 ABS SPEED SENSOR REAR LH, RH
2±1 :1.04±1.3 kW (20°C, 68°F)
B10 (A), B11 (B), B12 (C), B13 (D) BRAKE ECU
(B) 6, (C) 1±GROUND : Approx. 12 volts with the ignition SW at ON position
(D) 22±GROUND : Always approx. 12 volts
(A) 6, (A)31±GROUND : Always continuity
: PARTS LOCATION
CodeSee PageCodeSee PageCodeSee Page
A434C10A36J1037
A534C11B36J1137
A736D236J1237
A2338E636J14A37
A2438E1036J15B37
B1A34F12C34J1637
B2B34F13D34J1737
B3C34F1838J18A37
B434G137J19B37
B8A36H5A34J2237
B10A36H6B34J2637
B11B36H1538P237
B12C36I1537S337
B13D36J137
B1436J737
: RELAY BLOCKS
CodeSee PageRelay Blocks (Relay Block Location)
223Engine Room R/B No.2 (Right Side of Reserve Tank)
324Engine Room R/B No.3 (Engine Compartment Right)
SYSTEM OUTLINE
SERVICE HINTS

2001 PRIUS (EWD414U)
ABS
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CodeSee PageJunction Block and Wire Harness (Connector Location)
1B
1J27Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)
1K
gg(g)
2A
2B30Instrument Panel Wire and Instrument Panel J/B (Cowl Side Panel LH)
2C
()
2G31Engine Room Main Wire and Instrument Panel J/B (Cowl Side Panel LH)
2I31Cowl Wire and Instrument Panel J/B (Cowl Side Panel LH)2K31Cowl Wire and Instrument Panel J/B (Cowl Side Panel LH)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CodeSee PageJoining Wire Harness and Wire Harness (Connector Location)
IA242Engine Room Main Wire and Cowl Wire (Cowl Side Panel LH)
IB142Floor Wire and Cowl Wire (Cowl Side Panel LH)
ID142Instrument Panel Wire and Cowl Wire (Left Kick Panel)
IP144Instrument Panel Wire and Cowl Wire (Right Kick Panel)
: GROUND POINTS
CodeSee PageGround Points Location
ID42Cowl Side Panel LHIE42Cowl Side Panel LH
IG42Cowl Side Panel RH
IH42Right Kick Panel
: SPLICE POINTS
CodeSee PageWire Harness with Splice PointsCodeSee PageWire Harness with Splice Points
E540Engine Room Main WireI344Cowl Wire
I144Engine Room Main Wire