light TOYOTA PRIUS 2001 Service Repair Manual

@@@@ @
@@@ @@@@ @@@@ @@@@ @@@@ @@@@
€€€€ €
€€€ €€€€ €€€€ €€€€ €€€€ €€€€
ÀÀÀÀ À
ÀÀÀ ÀÀÀÀ ÀÀÀÀ ÀÀÀÀ ÀÀÀÀ ÀÀÀÀ


W±R
7. 5A
GAUGE
1 2
34
4 8 7
2111134
1 2
3 4
1 2
B18
BL FROM POWER SOURCE SYSTEM (SEE PAGE 66)
R±L
R±L G
W±B W±B
W±B
W±BW±B
W±B
Y±GR
L 4
H17
R 6
DELAY
CIRCUIT S 6
B18
3 4
R 7
BV11
G±W G±R
G±R
G±R
G±R
G±W
G±W
(W/G)
(S/D) (S/D)
C 7
(SHIELDED) BV11I 5
L L
STOP LIGHT
15
7
TO ABS ECU
BO
50
15A
STOP
IBIB
REAR LIGHTS
WARNING LIGHT
[COMB. METER] 3C 3C
IE1 14 STOP LIGHT SW
STOP LIGHT RH
[REAR COMB. LIGHT RH]
STOP LIGHT RH
[REAR COMB. LIGHT LH]
HIGH MOUNTED
STOP LIGHT
[A]
[B]
[I]
[D]
[F]
[H]
[E]
[J]
[M]
[N][K]
[L]
[G]
[C]
LIGHT FAILURE SENSOR
2001 PRIUS (EWD414U)
B HOW TO USE THIS MANUAL
*The system shown here is an EXAMPLE ONLY. It is different to the actual
circuit shown in the SYSTEM CIRCUITS SECTION.

2001 PRIUS (EWD414U)
B
[A]: System Title
[B]: Indicates a Relay Block. No shading is used and
only the Relay Block No. is shown to distinguish it
from the J/B
Example: Indicates Relay Block No.1
[C]: ( ) is used to indicate different wiring and
connector, etc. when the vehicle model, engine
type, or specification is different.
[D]: Indicates related system.
[E]: Indicates the wiring harness and wiring harness
connector. The wiring harness with male terminal is
shown with arrows (
).
Outside numerals are pin numbers.
Female Male ( )
The first letter of the code for each wiring harness
and wiring harness connector(s) indicates the
component's location, e.g, ºEº for the Engine
Compartment, ºIº for the Instrument Panel and
Surrounding area, and ºBº for the Body and
Surrounding area.
When more than one code has the first and second
letters in common, followed by numbers (e.g, IH1,
IH2), this indicates the same type of wiring harness
and wiring harness connector.
[F]: Represents a part (all parts are shown in sky blue).
The code is the same as the code used in parts
position.
[G]: Junction Block (The number in the circle is the J/B
No. and the connector code is shown beside it).
Junction Blocks are shaded to clearly separate
them from other parts.
3C indicates
that it is inside
Junction Block
No.3 Example:

[H]: When 2 parts both use one connector in common,
the parts connector name used in the wire routing
section is shown in square brackets [ ].[I]: Indicates the wiring color.
Wire colors are indicated by an alphabetical code.
B = Black W = White BR = Brown
L = Blue V = Violet SB = Sky Blue
R = Red G = Green LG = Light Green
P = Pink Y = Yellow GR = Gray
O = Orange
The first letter indicates the basic wire color and the
second letter indicates the color of the stripe.
Example: L ± Y
L
(Blue)Y
(Yellow)
[J]: Indicates a wiring Splice Point (Codes are ºEº for the
Engine Room, ºIº for the Instrument Panel, and ºBº
for the Body).
The Location of splice Point I 5 is indicated by the
shaded section.
[K]: Indicates a shielded cable.
[L]: Indicates the pin number of the connector.
The numbering system is different for female and
male connectors.
Example:
Numbered in order
from upper left to
lower rightNumbered in order
from upper right to
lower left
Female
Male
[M]: Indicates a ground point.
The first letter of the code for each ground point(s)
indicates the component's location, e.g, ºEº for the
Engine Compartment, ºIº for the Instrument Panel
and Surrounding area, and ºBº for the Body and
Surrounding area.
[N]: Page No.

[O]
[P]
[Q]
[R]
[S]
[T]
[U]
[V]
2001 PRIUS (EWD414U)
B HOW TO USE THIS MANUAL
Current is applied at all times through the STOP fuse to TERMINAL 2 of the stop light SW.
When the ignition SW is turned on, current flows from the GAUGE fuse to TERMINAL 8 of the light failure sensor, and also flows
through the rear lights warning light to TERMINAL 4 of the light failure sensor.
STOP LIGHT DISCONNECTION WARNING
When the ignition SW is turned on and the brake pedal is pressed (Stop light SW on), if the stop light circuit is open, the current
flowing from TERMINAL 7 of the light failure sensor to TERMINALS 1, 2 changes, so the light failure sensor detects the
disconnection and the warning circuit of the light failure sensor is activated.
As a result, the current flows from TERMINAL 4 of the light failure sensor to TERMINAL 11 to GROUND and turns the rear lights
warning light on. By pressing the brake pedal, the current flowing to TERMINAL 8 of the light failure sensor keeps the warning
circuit on and holds the warning light on until the ignition SW is turned off.
S6 STOP LIGHT SW
2±1 : Closed with the brake pedal depressed
L4 LIGHT FAILURE SENSOR
1, 2, 7±GROUND : Approx. 12 volts with the stop light SW on
4, 8±GROUND : Approx. 12 volts with the ignition SW at ON position
11±GROUND : Always continuity
: PARTS LOCATION
CodeSee PageCodeSee PageCodeSee Page
C734L436R737
H1736R637S635
: RELAY BLOCKS
CodeSee PageRelay Blocks (Relay Block Location)
118R/B No.1 (Instrument Panel Left)

@@@ @@@ @@@
€€€ €€€ €€€
ÀÀÀ ÀÀÀ ÀÀÀ
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CodeSee PageJunction Block and Wire Harness (Connector Location)
IB20Instrument Panel Wire and Instrument Panel J/B (Lower Finish Panel)
3C22Instrument Panel Wire and J/B No.3 (Instrument Panel Left Side)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CodeSee PageJoining Wire Harness and Wire Harness (Connector Location)
IE142Floor Wire and Instrument Panel Wire (Left Kick Panel)
BV150Luggage Room Wire and Floor Wire (Luggage Compartment Left)
: GROUND POINTS
CodeSee PageGround Points Location
BL50Under the Left Quarter Pillar
BO50Back Panel Center
: SPLICE POINTS
CodeSee PageWire Harness with Splice PointsCodeSee PageWire Harness with Splice Points
I544Cowl WireB1850Luggage Room Wire
SYSTEM OUTLINE
SERVICE HINTS

2001 PRIUS (EWD414U)
B
[O]: Explains the system outline.
[P]: Indicates values or explains the function for reference during troubleshooting.
[Q]: Indicates the reference page showing the position on the vehicle of the parts in the system circuit.
Example : Part ºL4º (Light Failure Sensor) is on page 36 of the manual.
*The letter in the code is from the first letter of the part, and the number indicates its order in parts
starting with that letter.
Example : L 4 Parts is 4th in order
Light Failure Sensor
[R]: Indicates the reference page showing the position on the vehicle of Relay Block Connectors in the system circuit.
Example : Connector º1º is described on page 18 of this manual and is installed on the left side of the instrument
panel.
[S]: Indicates the reference page showing the position on the vehicle of J/B and Wire Harness in the system circuit.
Example : Connector º3Cº connects the Instrument Panel Wire and J/B No.3. It is described on page 22 of this
manual, and is installed on the instrument panel left side.
[T]: Indicates the reference page describing the wiring harness and wiring harness connector (the female wiring
harness is shown first, followed by the male wiring harness).
Example : Connector ºIE1º connects the floor wire (female) and Instrument panel wire (male). It is described on
page 42 of this manual, and is installed on the left side kick panel.
[U]: Indicates the reference page showing the position of the ground points on the vehicle.
Example : Ground point ºBOº is described on page 50 of this manual and is installed on the back panel center.
[V]: Indicates the reference page showing the position of the splice points on the vehicle.
Example : Splice point ºI5º is on the Cowl Wire Harness and is described on page 44 of this manual.

2001 PRIUS (EWD414U)
B HOW TO USE THIS MANUAL
The ground points circuit diagram shows the connections from all major parts to the respective ground points. When
troubleshooting a faulty ground point, checking the system circuits which use a common ground may help you identify
the problem ground quickly. The relationship between ground points (
EA, IB and IC shown below) can also be
checked this way.

I GROUND POINT
FAN MAIN RELAY
FAN MAIN RELAY
A/C FAN RELAY NO.2
A/C FAN RELAY NO.3
RADIATOR FAN MOTOR
RETRACT CONTROL
RELAY
RETRACT MOTOR RH
RETRACT MOTOR LH
FRONT TURN SIGNAL
LIGHT RH
PARKING LIGHT RH
FRONT TURN SIGNAL
LIGHT LH
PARKING LIGHT LH
DOOR LOCK CONTROL
SW RH
DOOR KEY LOCK
SW RH
DOOR LOCK MOTOR
RH
BLOWER RESISTOR
A/C AMPLIFIER
RADIO AND PLAYER
HEATER RELAY
AUTO ANTENNA
MOTOR
BLOWER SW
PARKING BRAKE SW
COMBINATION METER
HORN SW [COMB. SW]
TURN SIGNAL FLASHER
DOOR KEY LOCK SW LH
DOOR LOCK MOTOR LH
FUEL CONTROL SW
WOOFER AMPLIFIER
COMBINATION METER
COMBINATION METER
FUEL SENDER
CIGARETTE LIGHTER
O/D MAIN SW
CLOCK
5
5
5
5
4
4
4
4
4BA15
IB18
EA2 10
3E5
3E
6 3G
13 3F
3 3D
1 3B
7
ID115
IC33
IA12
E 3
A
A AW±B
W±BW±B W±B
W±B W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B W±BW±B W±B W±B W±B
W±B W±B
W±BW±B
W±B
W±B
W±B W±B
W±B
BR
W±B
BR BRW±BW±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B W±B
W±B
W±B
W±B
W±B
BR W±B
BR BR
BR W±B W±BW±B
W±BW±BBR W±B (4A±GZE)
W±B A A A
I 6
I 6
I 2
I 2
I 2
B 5I 5
I 5
I 5
B 5
B 5
B 5
I 5
I 5
I 3I 3
E 3
E 3
E 3
E 2
E 4
E 5
E 4
E 5
E 6E 4
E 4
B 4
EAI 4
B 4
B 4
I 4I 8
IBIC
3C7
4
JUNCTION
CONNECTOR J 1
4
DOOR LOCK CONTROL
RELAY
ELECTRICAL IDLE-UP
CUT RELAY (M/T)FRONT SIDE MARKER
LIGHT RH
FRONT SIDE MARKER
LIGHT LH
BRAKE FLUID LEVEL
WARNING SW
UNLOCK WARNING
SW WIPER AND WASHER
SW [COMB. SW] LIGHT CONTROL SW
[COMB. SW] HEATER CONTROL
ASSEMBLY
HEATER SERVO
MOTOR AMPLIFIER
DIMMER SW
[COMB. SW]
CRUISE CONTROL
MIRROR SW
REAR WINDOW
DEFOGGER SW
POWER WINDOW
MASTER SW
POWER WINDOW
CONTROL RELAY
DOOR LOCK CONTROL
SW
REMOTE CONTROL
MIRROR SW
*The system shown here is an EXAMPLE ONLY. It is different to the actual circuit shown in the SYSTEM CIRCUITS SECTION.

2001 PRIUS (EWD414U)
B
The ºCurrent Flow Chartº section, describes which parts each power source (fuses, fusible links, and circuit breakers)
transmits current to. In the Power Source circuit diagram, the conditions when battery power is supplied to each system
are explained. Since all System Circuit diagrams start from the power source, the power source system must be fully
understood.
Theft Deterrent and Door Lock Control
J POWER SOURCE (Current Flow Chart)
11
1
EA1 1EA2 3
7
EB16
E 6
E 7I 2I 2
I 2
E 7
E 7
E 7
2
1
1
2
2
2
2
2
B
B
W W
B B B B BW±B
B
B
B B±O
B±W
W±B
B±W STARTER RELAY INJECTION RELAY15A HAZ±RADIO7.5A AM250A MAIN 1.25B FL MAIN
BATTERY
WWW
W W W
R W±L
W
W
G±W
G
15A TAIL
20A DEFOG
15A RAD CIGTA I L
RELAY 7.5A DOME 40A DOOR LOCK CB
2 1
1 2
4 8
2 3
3 4
G
W±R
P±L B±Y
B±Y
W±R
AM2 IG2
ACC
IG1AM1W W
W±R
W W
W±B
21
1
1
1
1
2
2
2
2
3
4
3
4 1
2
1
22
1
11
1
IGNITION SW I 8
Battery
30A AM2
2
Starter S 220A RADIO NO.1
10A HORN
15A EFI
7.5A DOMEShort Pin
10A HAZARD
The chart below shows the route by which current flows from the battery to each electrical source
(Fusible Link, Circuit Breaker, Fuse, etc.) and other parts.
Engine Room R/B (See Page 20)
ABS
ABS and Traction Control
Cruise Control
Electronically Controlled Transmission and A/T Indicator
Multiplex Communication System
Cigarette Lighter and Clock
Key Reminder and Seat Belt Warning STOP
Fuse Page
194
214
11 2
System
DOME 20A
10ACombination Meter
Headlight
Interior Light
2
2
6 100A ALT
EB1
POWER SOURCE
Light Auto Turn Off187
180
166
210
230
122
10A ECU±B
5 60A ABS
2
6 Fusible Link Block2
*The system shown here is an EXAMPLE ONLY. It is different to the actual circuit shown in the SYSTEM CIRCUITS SECTION.

2001 PRIUS (EWD414U)
B
[A]: Part Code
[B]: Part Name
[C]: Part Number
Toyota Part Number are indicated.
Not all of the above part numbers of the connector are established for the supply. In case of ordering a connector
or terminal with wire, please confirm in advance if there is supply for it using
ªParts Catalog Newsº (published by
Parts Engineering Administration Dept.).
A 5
90980±11194
L PART NUMBER OF CONNECTORS
Code Part Name Part NumberCode Part NamePart Number
A 1
A 2
A 4
A 6
A 7A/C Ambient Temp. Sensor
A/C Condenser Fan Motor
A/C Triple Pressure SW (A/C Dual and
Single Pressure SW)
A/T Oil Temp. Sensor
ABS Actuator
ABS Actuator90980±11070
90980±11237
90980±10943
90980±11413
90980±11151D 4
D 5
D 6
D 7
D 8
D 9
D10
D11Diode (Door Courtesy Light)
Diode (Key Off Operation)
Diode (Luggage Compartment Light)
Door Lock Control Relay
Door Courtesy Light LH
Door Courtesy Light RH
Door Courtesy SW LH
Door Courtesy SW RH90980±11608
90980±10962
90980±11608
90980±10848
90980±11148
90980±11097
A 8ABS Speed Sensor Front LH
90980±10941
A 9ABS Speed Sensor Front RH
90980±11856 A10Airbag Sensor Front LH
A11Airbag Sensor Front RHD12Door Courtesy SW Front LH
90980±11156 D13Door Courtesy SW Front RH
D14Door Courtesy SW Rear LH
Door Courtesy SW Rear RH
D15
[B] [C]
A12
Auto Antenna Motor90980±11194 A 3
A/C Condenser Fan Relay90980±10940
[A]
90980±11009
90980±11002
D16
D17Door Key Lock and Unlock SW LH
Door Key Lock and Unlock SW RH90980±11170

To Ignition SW
IG Terminal
Fuse
Voltmeter SW 1
Relay
SW 2Solenoid[A]
[B]
[C]
Ohmmeter
SW
Ohmmeter
Diode
Digital Type Analog Type
2001 PRIUS (EWD414U)
C TROUBLESHOOTING
VOLTAGE CHECK
(a)Establish conditions in which voltage is present at the check
point.
Example:
[A] ± Ignition SW on
[B] ± Ignition SW and SW 1 on
[C] ± Ignition SW, SW 1 and Relay on (SW 2 off)
(b)Using a voltmeter, connect the negative lead to a good ground
point or negative battery terminal, and the positive lead to the
connector or component terminal.
This check can be done with a test light instead of a voltmeter.
CONTINUITY AND RESISTANCE CHECK
(a)Disconnect the battery terminal or wire so there is no voltage
between the check points.
(b)Contact the two leads of an ohmmeter to each of the check
points.
If the circuit has diodes, reverse the two leads and check
again.
When contacting the negative lead to the diode positive side
and the positive lead to the negative side, there should be
continuity.
When contacting the two leads in reverse, there should be no
continuity.
(c)Use a volt/ohmmeter with high impedance (10 kW/V
minimum) for troubleshooting of the electrical circuit.

To Ignition SW
IG Terminal
Test Light
Relay Light
SW 2 SolenoidDisconnectShort [A]
Disconnect
DisconnectSW 1Fuse Case
Short [B]
Short [C]
Pull Up
Press Down Press DownPull Up
2001 PRIUS (EWD414U)
C
FINDING A SHORT CIRCUIT
(a)Remove the blown fuse and disconnect all loads of the fuse.
(b)Connect a test light in place of the fuse.
(c)Establish conditions in which the test light comes on.
Example:
[A] ± Ignition SW on
[B] ± Ignition SW and SW 1 on
[C] ± Ignition SW, SW 1 and Relay on (Connect the
Relay) and SW 2 off (or Disconnect SW 2)
(d)Disconnect and reconnect the connectors while watching the
test light.
The short lies between the connector where the test light
stays lit and the connector where the light goes out.
(e)Find the exact location of the short by lightly shaking the
problem wire along the body.
CAUTION:
(a) Do not open the cover or the case of the ECU unless
absolutely necessary. (If the IC terminals are touched,
the IC may be destroyed by static electricity.)
(b) When replacing the internal mechanism (ECU part) of
the digital meter, be careful that no part of your body or
clothing comes in contact with the terminals of leads
from the IC, etc. of the replacement part (spare part).
DISCONNECTION OF MALE AND FEMALE
CONNECTORS
To pull apart the connectors, pull on the connector itself, not
the wire harness.
HINT : C h e c k t o s e e w h a t k i n d o f connector you are
disconnecting before pulling apart.

2001 PRIUS (EWD414U)
E GLOSSARY OF TERMS AND SYMBOLS
BATTERY
Stores chemical energy and
converts it into electrical energy.
Provides DC current for the auto's
various electrical circuits.GROUND
The point at which wiring attaches to
the Body, thereby providing a return
path for an electrical circuit; without a
ground, current cannot flow.
CAPACITOR (Condenser)
A small holding unit for temporary
storage of electrical voltage.HEADLIGHTS
Current flow causes a headlight
filament to heat up and emit light. A
headlight may have either a single
(1) filament or a double (2) filament
1. SINGLE
FILAMENT
CIGARETTE LIGHTER
An electric resistance heating
element.2. DOUBLE
FILAMENT
CIRCUIT BREAKER
Basically a reusable fuse, a circuit
breaker will heat and open if too
much current flows through it.
Some units automatically reset when
cool, others must be manually reset.HORN
An electric device which sounds a
loud audible signal.
DIODE
A semiconductor which allows
current flow in only one direction.IGNITION COIL
Converts low±voltage DC current
into high±voltage ignition current for
firing the spark plugs.
DIODE, ZENERA diode which allows current flow in one
direction but blocks reverse flow only up
to a specific voltage. Above that potential,
it passes the excess voltage. This acts as
a simple voltage regulator.LIGHT
Current flow through a filament
causes the filament to heat up and
emit light.
PHOTODIODE
The photodiode is a semiconductor
which controls the current flow
according to the amount of light.LED (LIGHT EMITTING DIODE)
Upon current flow, these diodes emit
light without producing the heat of a
comparable light.
DISTRIBUTOR, IIA
Channels high±voltage current from
the ignition coil to the individual
spark plugs.METER, ANALOG
Current flow activates a magnetic
coil which causes a needle to move,
thereby providing a relative display
against a background calibration.
FUSEA thin metal strip which burns through
when too much current flows through it,
thereby stopping current flow and
protecting a circuit from damage.
FUSIBLE LINK
METER, DIGITAL
Current flow activates one or many
LED's, LCD's, or fluorescent
displays, which provide a relative or
digital display.
FUEL
FUSIBLE LINK
A heavy±gauge wire placed in high
amperage circuits which burns through on
overloads, thereby protecting the circuit.
The numbers indicate the crosssection
surface area of the wires.(for Medium Current Fuse)
(for High Current Fuse or
Fusible Link)MOTOR
A power unit which converts
electrical energy into mechanical
energy, especially rotary motion.
M