mirror TOYOTA PRIUS 2001 Service Repair Manual

2001 PRIUS (EWD414U)
B HOW TO USE THIS MANUAL
The ground points circuit diagram shows the connections from all major parts to the respective ground points. When
troubleshooting a faulty ground point, checking the system circuits which use a common ground may help you identify
the problem ground quickly. The relationship between ground points (
EA, IB and IC shown below) can also be
checked this way.

I GROUND POINT
FAN MAIN RELAY
FAN MAIN RELAY
A/C FAN RELAY NO.2
A/C FAN RELAY NO.3
RADIATOR FAN MOTOR
RETRACT CONTROL
RELAY
RETRACT MOTOR RH
RETRACT MOTOR LH
FRONT TURN SIGNAL
LIGHT RH
PARKING LIGHT RH
FRONT TURN SIGNAL
LIGHT LH
PARKING LIGHT LH
DOOR LOCK CONTROL
SW RH
DOOR KEY LOCK
SW RH
DOOR LOCK MOTOR
RH
BLOWER RESISTOR
A/C AMPLIFIER
RADIO AND PLAYER
HEATER RELAY
AUTO ANTENNA
MOTOR
BLOWER SW
PARKING BRAKE SW
COMBINATION METER
HORN SW [COMB. SW]
TURN SIGNAL FLASHER
DOOR KEY LOCK SW LH
DOOR LOCK MOTOR LH
FUEL CONTROL SW
WOOFER AMPLIFIER
COMBINATION METER
COMBINATION METER
FUEL SENDER
CIGARETTE LIGHTER
O/D MAIN SW
CLOCK
5
5
5
5
4
4
4
4
4BA15
IB18
EA2 10
3E5
3E
6 3G
13 3F
3 3D
1 3B
7
ID115
IC33
IA12
E 3
A
A AW±B
W±BW±B W±B
W±B W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B W±BW±B W±B W±B W±B
W±B W±B
W±BW±B
W±B
W±B
W±B W±B
W±B
BR
W±B
BR BRW±BW±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B W±B
W±B
W±B
W±B
W±B
BR W±B
BR BR
BR W±B W±BW±B
W±BW±BBR W±B (4A±GZE)
W±B A A A
I 6
I 6
I 2
I 2
I 2
B 5I 5
I 5
I 5
B 5
B 5
B 5
I 5
I 5
I 3I 3
E 3
E 3
E 3
E 2
E 4
E 5
E 4
E 5
E 6E 4
E 4
B 4
EAI 4
B 4
B 4
I 4I 8
IBIC
3C7
4
JUNCTION
CONNECTOR J 1
4
DOOR LOCK CONTROL
RELAY
ELECTRICAL IDLE-UP
CUT RELAY (M/T)FRONT SIDE MARKER
LIGHT RH
FRONT SIDE MARKER
LIGHT LH
BRAKE FLUID LEVEL
WARNING SW
UNLOCK WARNING
SW WIPER AND WASHER
SW [COMB. SW] LIGHT CONTROL SW
[COMB. SW] HEATER CONTROL
ASSEMBLY
HEATER SERVO
MOTOR AMPLIFIER
DIMMER SW
[COMB. SW]
CRUISE CONTROL
MIRROR SW
REAR WINDOW
DEFOGGER SW
POWER WINDOW
MASTER SW
POWER WINDOW
CONTROL RELAY
DOOR LOCK CONTROL
SW
REMOTE CONTROL
MIRROR SW
*The system shown here is an EXAMPLE ONLY. It is different to the actual circuit shown in the SYSTEM CIRCUITS SECTION.

2001 PRIUS (EWD414U)
G
Position of Parts in Instrument Panel
G 1 Gateway ECU
H 7 Hazard Warning SW
H 8 Hazard Warning SW
H 9 Heated Oxygen Sensor (Bank 1 Sensor 2)
H 10 Hybrid Vehicle Control ECU
H 11 Hybrid Vehicle Control ECU
H 12 Hybrid Vehicle Control ECU
H 13 Hybrid Vehicle Control ECU
H 14 Hybrid Vehicle Control ECU
I 15 Ignition SW
J 1 Junction Connector
J 2 Junction Connector
J 3 Junction Connector
J 4 Junction Connector
J 5 Junction Connector
J 6 Junction Connector
J 7 Junction Connector
J 8 Junction Connector
J 9 Junction Connector
J 10 Junction Connector
J 11 Junction Connector
J 12 Junction Connector
J 13 Junction Connector
J 14 Junction Connector
J 15 Junction Connector
J 16 Junction Connector
J 17 Junction Connector
J 18 Junction Connector
J 19 Junction Connector
J 20 Junction Connector
J 21 Junction ConnectorJ 22 Junction Connector
J 23 Junction Connector
J 24 Junction Connector
J 25 Junction Connector
J 26 Junction Connector
J 27 Junction Connector
J 28 Junction Connector
J 29 Junction Connector
L 1 Light Control Rheostat
M 5 Multi Display
M 6 Multi Display
M 7 Multi Display
P 1 Park/Neutral Position SW
P 2 Parking Brake SW
P 3 PTC Heater
P 4 PTC Heater
R 2 Radio and Player
R 3 Radio and Player
R 4 Radio and Player
R 5 Remote Control Mirror SW
S 2 Shift Lock ECU
S 3 Stop Light SW
T 4 Transponder Key Computer
T 5 Turn Signal Flasher Relay
U 1 Unlock Warning SW and Key Interlock Solenoid
W 5 Wireless Door Control Receiver

2001 PRIUS (EWD414U)
G
Position of Parts in Body
N 2 Navigation ECU
N 3 Navigation ECU
N 4 Noise Filter (Rear Window Defogger)
P 5 Personal Light
P 6 Power Window Control SW Front RH
P 7 Power Window Control SW Rear LH
P 8 Power Window Control SW Rear RH
P 9 Power Window Master SW
P 10 Power Window Motor Front LH
P 11 Power Window Motor Front RH
P 12 Power Window Motor Rear LH
P 13 Power Window Motor Rear RH
P 14 Pretensioner LH
P 15 Pretensioner RH
R 6 Rear Combination Light LH
R 7 Rear Combination Light RH
R 8 Rear Speaker LH
R 9 Rear Speaker RH
R 10 Remote Control Mirror LH
R 11 Remote Control Mirror RHS 4 Side Airbag Sensor LH
S 5 Side Airbag Sensor RH
S 6 Side Airbag Squib LH
S 7 Side Airbag Squib RH
S 8 System Main Relay
S 9 System Main Relay
S 10 System Main Relay
S 11 System Main Relay
S 12 System Main Relay
T 6 Tension Reducer Solenoid
V 4 Vapor Pressure Sensor
V 5 VSV (Canister Closed Valve)
V 6 VSV (Parge Flow Switching Valve)

2001 PRIUS (EWD414U)
REMOTE CONTROL MIRROR
43 52 6 78
MV MH
VR HR VL HL M+ EB
SELECT SW OPERATION SW
REMOTE CONTROL MIRROR SW R 5
UP
DOWN
LEFT
RIGHT
LEFT/
UP
RIGHT/
DOWN
10A
ACC FROM POWER SOURCE SYSTEM (
SEE PAGE 50)
2D 2
IDB A
A A
2D 8
2K 8
MM MMA AA
A 3 5 1 3 5 1C
C
L
BR±R
GR±R GR± R
W±B W±B W±BBR±R BR±RR±GW BR±RLGL
LG
R±G
JUNCTION
CONNECTOR J2 7
IN1 10 IG1 10 IG1 9IG18IN19IN18
L
LG
BR±R
W
R±G
BR±R
JUNCTION
CONNECTOR J26
JUNCTION
CONNECTOR J11
REMOTE CONTROL MIRROR LH R10
REMOTE CONTROL MIRROR RH R11JUNCTION
CONNECTORB J24 , J25A
W

2001 PRIUS (EWD414U)
R5 REMOTE CONTROL MIRROR SW
8±GROUND : Approx. 12 volts with the ignition SW at ACC or ON position
6±7 : Continuity with the operation SW at UP or LEFT position
8±6 : Continuity with the operation SW at DOWN or RIGHT position
: PARTS LOCATION
CodeSee PageCodeSee PageCodeSee Page
J1137J2637R1039
J24A37J2737R1139
J25B37R537
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CodeSee PageJunction Block and Wire Harness (Connector Location)
2D30Instrument Panel Wire and Instrument Panel J/B (Cowl Side Panel LH)
2K31Cowl Wire and Instrument Panel J/B (Cowl Side Panel LH)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CodeSee PageJoining Wire Harness and Wire Harness (Connector Location)
IG142Front Door LH Wire and Instrument Panel Wire (Left Kick Panel)
IN144Front Door RH Wire and Instrument Panel Wire (Right Kick Panel)
: GROUND POINTS
CodeSee PageGround Points Location
ID42Cowl Side Panel LH
SERVICE HINTS

2001 PRIUS (EWD414U)
J POWER SOURCE (Current Flow Chart)
FuseSystemPage
7.5AECU±B
Door Lock Control
EMPS
Gateway System
Headlight (w/ Daytime Running Light)
Hybrid Vehicle Immobiliser System
Interior Light
Key Reminder and Light Reminder Buzzer
Light Auto Turn Off
Power Window
Theft Deterrent
Wireless Door Lock Control134
164
160
80
78
108
11 4
104
126
146
140
7.5AOBDIIEngine Control
Theft Deterrent68
146
7.5ATAIL
Key Reminder and Light Reminder Buzzer
Light Auto Turn Off
Taillight11 4
104
88
10AACC
Combination Meter
Gateway System
Navigation System
Radio and Player
Remote Control Mirror
Shift Lock
SRS182
160
156
152
130
132
167
10AGAUGE
ABS
Air Conditioning
Back±Up Light
Combination Meter
Door Lock Control
EMPS
Engine Control
Headlight (w/ Daytime Running Light)
Key Reminder and Light Reminder Buzzer
Light Auto Turn Off
Navigation System
Power Window
Rear Window Defogger
Seat Belt Warning
Theft Deterrent
TOYOTA Hybrid System
Turn Signal and Hazard Warning Light
Wireless Door Lock Control172
188
102
182
134
164
68
80
11 4
104
156
126
180
11 8
146
54
96
140
10AHTRAir Conditioning188
10ASRS ACCSRS167
*These are the page numbers of the first page on which the related system is shown.

L PART NUMBER OF CONNECTORS
Code Part Name Part NumberCodePart Name Part Number
Note : Not all of the above part numbers of the connector are established for the supply.
2001 PRIUS (EWD414U) L 2
License Plate Light LH90980±11148L 3License Plate Light RH90980±11148
L 4Luggage Compartment Door Unlock SW90980±11212
L 5Luggage Compartment Light90980±11148
L 6Luggage Compartment Light SW90980±11097
M 1Mass Air Flow Meter90980±11317
M 2Motor Generator No.190980±11658
M 3Motor Generator No.290980±11034
M 4Motor Generator No.290980±11143
M 5Multi Display90980±11911
M 6Multi Display90980±11923
M 7Multi Display90980±10799
N 1Noise Filter (Ignition)90980±10843
N 2Navigation ECU90980±11973
N 3Navigation ECU90980±11923
N 4Noise Filter (Rear Window Defogger)90980±11259
O 1Oil Pressure SW90980±11363
P 1Park/Neutral Position SW90980±11535
P 2Parking Brake SW90980±11147
P 3PTC Heater90980±10903
P 4PTC Heater90980±10867
P 5Personal Light90980±11212
P 6Power Window Control SW Front RH
P 7Power Window Control SW Rear LH90980±10797
P 8Power Window Control SW Rear RH
P 9Power Window Master SW90980±11469
P10Power Window Motor Front LH90980±11011
P11Power Window Motor Front RH
P12Power Window Motor Rear LH90980±10860
P13Power Window Motor Rear RH
P14Pretensioner LH90980±11884
P15Pretensioner RH90980±11862
R 1Radiator Fan Motor90980±11237
R 2Radio and Player90980±10996
R 3Radio and Player90980±10997
R 4Radio and Player90980±10903
R 5Remote Control Mirror SW90980±11657
R 6Rear Combination Light LH90980±11011R 7Rear Combination Light RH90980±11011
R 8Rear Speaker LH90980±10935R 9Rear Speaker RH90980±10935
R10Remote Control Mirror LH90980±11587R11Remote Control Mirror RH90980±11587
S 1Steering Shaft Torque Sensor90980±10942
S 2Shift Lock ECU90980±11488
S 3Stop Light SW90980±11118
S 4Side Airbag Sensor LH90980±11857S 5Side Airbag Sensor RH90980±11 857
S 6Side Airbag Squib LH90980±11864S 7Side Airbag Squib RH90980±11864
S 8System Main Relay90980±11529
S 9System Main Relay82675±36050S10System Main Relay82675±36050
S11System Main Relay±S12System Main Relay±
T 1Theft Deterrent Horn90980±10619
T 2Throttle Control Motor90980±11162
T 3Throttle Position Sensor90980±10711
T 4Transponder Key Computer90980±11475
T 5Turn Signal Flasher Relay90980±10799
T 6Tension Reducer Solenoid90980±11918
U 1Unlock Warning SW and Key Interlock
Solenoid90980±10795
V 1Vacuum Sensor (HC Adsorber and Catalyst
System)90980±10845
V 2VSV (EVAP)90980±11156
V 3VSV (HC Adsorber and Catalyst System)90980±11149
V 4Vapor Pressure Sensor90980±11143
V 5VSV (Canister Closed Valve)90980±11156
V 6VSV (Parge Flow Switching Valve)90980±11859
W 1Washer Motor90980±10981
W 2Water Pump Motor (A/C)90980±10887
W 3Water Pump Motor (Inverter)90980±11003
W 4Water Temp. SW90980±11235
W 5Wireless Door Control Receiver90980±11909

SYSTEM INDEX
M OVERALL ELECTRICAL WIRING DIAGRAM
2001 PRIUS (EWD414U)
SYSTEMS LOCATION SYSTEMS LOCATION
ABS 19±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Conditioning 24±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Back±Up Light 6±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cigarette Lighter 11±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Combination Meter 23±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Lock Control 15±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electric Tension Reducer 13±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EMPS 20±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Control 2±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gateway System 14±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight (w/ Daytime Running Light) 4±2. . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight (w/o Daytime Running Light) 3±2. . . . . . . . . . . . . . . . . . . . . . . . .
Horn 12±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hybrid Vehicle Immobiliser System 2±16. . . . . . . . . . . . . . . . . . . . . . . . . . .
Illumination 8±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interior Light 10±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Key Reminder and Light Reminder Buzzer 9±2. . . . . . . . . . . . . . . . . . . . . .
Light Auto Turn Off 9±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Navigation System 14±5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Source 1~24±1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Window 18±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiator Fan and Condenser Fan 22±3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radio and Player 14±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Window Defogger 22±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Control Mirror 11±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat Belt Warning 9±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shift Lock 13±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SRS 21±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop Light 3±4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Taillight 7±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Theft Deterrent 17±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOYOTA Hybrid System 1±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
* Charging
* Cruise Control
* Regenerative Brake
Turn Signal and Hazard Warning Light 5±2. . . . . . . . . . . . . . . . . . . . . . . . . .
Wiper and Washer 12±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wireless Door Lock Control 16±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BODY ± AERODYNAMICS
182BO12
182BO13
Front Fairing Rear Fairing137
AERODYNAMICS
DESCRIPTION
To improve aerodynamic performance, the following measures have been taken.

The shapes of the front pillar, outside rear view mirror, and the front windshield glass have been optimized
to achieve a smooth air flow.

The height and the shape of the front bumper have been optimized in order to rectify the airflow under the
floor and along the body sides.

The shapes of the engine undercover, fuel tank bottom surface, and the rear floor bottom surface have been
optimized to achieve a smooth underbody air flow.

A front and rear fairings are provided to smooth out the airflow around the tires and reduce the air resis-
tance while the vehicle is in motion.

MA02F±02
MA±2
± MAINTENANCEINSIDE VEHICLE
55 Author: Date:
2001 PRIUS (RM778U)
INSIDE VEHICLE
GENERAL MAINTENANCE
These are maintenance and inspection items which are considered to be the owner's responsibility.
They can be done by the owner or they can have them done at a service shop.
These items include those which should be checked on a daily basis, those which, in most cases, do not
require (special) tools and those which are considered to be reasonable for the owner to do.
Items and procedures for general maintenance are as follows.
1. GENERAL NOTES

Maintenance items may vary from country to country. Check the owner's manual supplement in which
the maintenance schedule is shown.

Every service item in the periodic maintenance schedule must be performed.

Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).

Maintenance service after the last period should be performed at the same interval as before unless
otherwise noted.
2. LIGHTS
(a) Check that the headlights, stop lights, taillights, turn signal lights, and other lights are all working.
(b) Check the headlight aim.
3. WARNING LIGHTS AND BUZZERS
Check that all warning lights and buzzers function properly.
4. HORN
Check that it is working.
5. WINDSHIELD GLASS
Check for scratches, pits or abrasions.
6. WINDSHIELD WIPER AND WASHER
(a) Check operation of the wipers and washer.
(b) Check that the wipers do not streak.
7. WINDSHIELD DEFROSTER
Check that air comes out from the defroster outlet when operating the heater or air conditioner.
8. REAR VIEW MIRROR
Check that it is mounted securely.
9. SUN VISORS
Check that they move freely and are mounted securely.
10. STEERING WHEEL
Check that it has the specified freeplay. Be alert for changes in steering condition, such as hard steering,
excessive freeplay or strange noises.
11. SEATS
(a) Check that the seat adjusters operate smoothly.
(b) Check that all latches lock securely in any position.
(c) Check that the head restraints move up and down smoothly and that the locks hold securely in any
latch position.
(d) For fold±down seat backs, check that the latches lock securely.
12. SEAT BELTS
(a) Check that the seat belt system such as the buckles, retractors and anchors operate properly and
smoothly.
(b) Check that the belt webbing is not cut, frayed, worn or damaged.