reset TOYOTA PRIUS 2001 Service Repair Manual

2001 PRIUS (EWD414U)
E GLOSSARY OF TERMS AND SYMBOLS
BATTERY
Stores chemical energy and
converts it into electrical energy.
Provides DC current for the auto's
various electrical circuits.GROUND
The point at which wiring attaches to
the Body, thereby providing a return
path for an electrical circuit; without a
ground, current cannot flow.
CAPACITOR (Condenser)
A small holding unit for temporary
storage of electrical voltage.HEADLIGHTS
Current flow causes a headlight
filament to heat up and emit light. A
headlight may have either a single
(1) filament or a double (2) filament
1. SINGLE
FILAMENT
CIGARETTE LIGHTER
An electric resistance heating
element.2. DOUBLE
FILAMENT
CIRCUIT BREAKER
Basically a reusable fuse, a circuit
breaker will heat and open if too
much current flows through it.
Some units automatically reset when
cool, others must be manually reset.HORN
An electric device which sounds a
loud audible signal.
DIODE
A semiconductor which allows
current flow in only one direction.IGNITION COIL
Converts low±voltage DC current
into high±voltage ignition current for
firing the spark plugs.
DIODE, ZENERA diode which allows current flow in one
direction but blocks reverse flow only up
to a specific voltage. Above that potential,
it passes the excess voltage. This acts as
a simple voltage regulator.LIGHT
Current flow through a filament
causes the filament to heat up and
emit light.
PHOTODIODE
The photodiode is a semiconductor
which controls the current flow
according to the amount of light.LED (LIGHT EMITTING DIODE)
Upon current flow, these diodes emit
light without producing the heat of a
comparable light.
DISTRIBUTOR, IIA
Channels high±voltage current from
the ignition coil to the individual
spark plugs.METER, ANALOG
Current flow activates a magnetic
coil which causes a needle to move,
thereby providing a relative display
against a background calibration.
FUSEA thin metal strip which burns through
when too much current flows through it,
thereby stopping current flow and
protecting a circuit from damage.
FUSIBLE LINK
METER, DIGITAL
Current flow activates one or many
LED's, LCD's, or fluorescent
displays, which provide a relative or
digital display.
FUEL
FUSIBLE LINK
A heavy±gauge wire placed in high
amperage circuits which burns through on
overloads, thereby protecting the circuit.
The numbers indicate the crosssection
surface area of the wires.(for Medium Current Fuse)
(for High Current Fuse or
Fusible Link)MOTOR
A power unit which converts
electrical energy into mechanical
energy, especially rotary motion.
M

2001 PRIUS (EWD414U)
SRS
NOTICE: When inspecting or repairing the SRS, perform the operation in accordance with the following precautionary
instructions and the procedure and precautions in the Repair Manual for the applicable model year.

Malfunction symptoms of the SRS are difficult to confirm, so the DTCs become the most important source of information
when troubleshooting. When troubleshooting the SRS, always inspect the DTCs before disconnecting the battery.

Work must be started after 90 seconds from when the ignition switch is turned to the ºLOCKº position and the
negative (±) terminal cable is disconnected from the battery.
(The SRS is equipped with a back±up power source so that if work is started within 90 seconds from
disconnecting the negative (±) terminal cable of the battery, the SRS may be deployed.)

When the negative (±) terminal cable is disconnected from the battery, the memory of the clock and audio system will be
canceled. So before starting work, make a record of the contents memorized in the audio memory system. When work is
finished, reset the audio systems as they were before and adjust the clock. To avoid erasing the memory in each
memory system, never use a back±up power supply from outside the vehicle.

Before repairs, remove the airbag sensor if shocks are likely to be applied to the sensor during repairs.

Do not expose the steering wheel pad, front passenger airbag assembly, side airbag assembly, seat belt pretensioner,
airbag sensor assembly or side airbag sensor directly to hot air or flames.

Even in cases of a minor collision where the SRS does not deploy, the steering wheel pad, front passenger airbag
assembly, side airbag assembly, seat belt pretensioner, airbag sensor assembly and side airbag sensor assembly
should be inspected.

Never use SRS parts from another vehicle. When replacing parts, replace them with new parts.

Never disassemble and repair the steering wheel pad, front passenger airbag assembly, side airbag assembly, seat belt
pretensioner, airbag sensor assembly or side airbag sensor assembly in order to reuse it.

If the steering wheel pad, front passenger airbag assembly, side airbag assembly, seat belt pretensioner, airbag sensor
assembly or side airbag sensor assembly has been dropped, or if there are cracks, dents or other defects in the case,
bracket or connector, replace them with new ones.

Use a volt/ohmmeter with high impedance (10 kW/V minimum) for troubleshooting the system's electrical circuits.

Information labels are attached to the periphery of the SRS components. Follow the instructions on the notices.

After work on the SRS is completed, perform the SRS warning light check.

If the vehicle is equipped with a mobile communication system, refer to the precaution in the IN section of the Repair
Manual.

BODY ELECTRICAL ± METER
182BE04
182BE16
U.S.A. Model
Canada Model Master Warning LightOutput Control
Warning Light
ªREADYº Light 146
METER
COMBINATION METER
1. General

The combination meter is available as a digital display type. It is located at the upper center of the instru-
ment panel to improve its visibility.

For this combination meter, a meter ECU that effects multiplex communication through the use of BEAN
(Body Electronics Area Network) has been adopted.

The display of the speedometer can be switched between km / h and MPH readings by operating the km / h-
MPH selector switch located in the middle of the center cluster. Furthermore, the odo / trip meter can be
switched between odometer and tripmeter readings by operating the odo / trip selector / reset switch located
in the middle of the center cluster.

A ªREADYº light that informs the driver that the vehicle is ready to be driven has been adopted.

A master warning light that informs the driver if an abnormality occurs in either the EMPS (Electric Motor-
assisted Power Steering), HV batteries, or the THS (TOYOTA Hybrid System) has been adopted.

An output control warning light has been adopted to show the drop of power function due to the output
drop of HV batteries.

For the purpose of making corrections in the calculation of the fuel level by the meter ECU, two inclination
sensors that detect the vehicle's longitudinal and latitudinal inclinations have been provided in the meter
ECU. In addition, an outer ambient temperature sensor has been provided in the fuel tank to detect the
temperature in the fuel tank.

BODY ELECTRICAL ± METER
182BE05
Km / h-MPH Selector Switch
182BE06
Odo Meter
Trip Meter A
Trip Meter B
Odo / Trip Selector / Reset Switch147
2. Construction and Operation
Speedometer

The speedometer is displayed digitally
through the VFD (Vacuum Fluorescent Dis-
play). It can be switched between the km / h
and MPH readings by operating the km / h-
MPH selector switch located in the middle of
the center cluster.

The vehicle speed signal, which originates at
the speed sensor that is installed in the hybrid
transaxle, travels via the HV ECU and ECM
(BEAN) and is received by the meter ECU.
Odo / Trip Meter
Similar to the speedometer, the odo / trip meter is
displayed digitally through the VFD (Vacuum
Fluorescent Display). By operating the odo / trip
selector / reset switch located in the middle of the
center cluster, its display can be switched in the
following sequence: odometer
trip meter A

trip meter B.
While trip meter A or B is displayed, pressing the
odo / trip selector / reset switch 0.8 seconds or
longer causes the driven distance displayed by
the current trip mode to revert to 0.0 mile or 0.0
km.
The trip meter will resume measuring the dis-
tance at the moment the odo / trip selector / reset
switch is released.

BODY ELECTRICAL ± ACCESSORIES
182BE37 182BE36
177
Item
Outline
Right or Left Turn
GuidanceVoice guidance to instruct the direction of travel to be
taken.
Freeway Direction of
Travel GuidanceVoice guidance to instruct the direction of travel to take
on the freeway.
Guidance
Distance Display to
DestinationDisplays the distance from the present location to the
destination.
GuidanceFreeway Branch Type
Specimen GuidanceType specimen for guidance to a freeway branch.
Intersection Zoom-in
DisplayZoom-in display when approaching an intersection.
Turn List DisplayDisplays a turn list on the right side of the two-screen
display when approaching an intersection.
2) Information Screen
The information screen provides two types of indications: the energy monitor screen indication that dis-
plays the present energy flow of the hybrid system, and the fuel consumption screen indication that dis-
plays the average fuel consumption rate, the amount of regenerative energy, and the instantaneous fuel
consumption rate.
a. Energy Monitor Screen Indication
This screen indicates the energy transmis-
sion direction for checking the current drive
method (engine, motor or both), the power
generation status by the engine and status of
regenerative energy use.
b. Fuel Consumption Screen Indication
This screen indicates the average fuel con-
sumption, recovered energy and the current
fuel consumption, all at once.
The average fuel consumption is calculated
using 5-minute units. The recovered energy
over the past 5 minutes is indicated by sym-
bols, with one mark representing 50 Wh.
In addition, the total fuel consumption be-
fore resetting and the total travel distance are
displayed at the right bottom of the screen.

B04762
IN±14
± INTRODUCTIONFOR ALL OF VEHICLES
14 Author: Date:
2001 PRIUS (RM778U)
(b) Actions to be taken when HV battery is depleted
NOTICE:
Leaving a vehicle alone for 2 ± 3 months may cause electric
discharge from HV battery.
When this happens, replace the HV battery.
4. INSPECTION MODE
HINT:

The PRIUS automatically stops the engine while the ve-
hicle is stopped with the engine warmed up and battery
well charged if the A/C compressor operation is not re-
quired. Therefore, even if the vehicle stops for any reason
such as a check of ignition timing, the inspection mode
should be activated when continuous operation of the en-
gine is required.

The PRIUS has a skid control as traction control function.
When the wheel speed of the front wheels exceeds that
of the rear wheels, this function restrains the wheel speed
of the front wheels. It is necessary to activate the inspec-
tion mode and reset the skid control when turning only the
front wheels using a speedometer tester.
Activation inspection mode (Without using a hand±held tester)
(1) Perform the following (2) through (6) within 60 sec.
(2) Turn the ignition switch ON from OFF.
(3) With the shift lever in P position, fully depress the
accelerator pedal 2 times.
(4) With the shift lever in N position, fully depress the
accelerator pedal 2 times.
(5) With the shift lever in P position, fully depress the
accelerator pedal 2 times.
(6) Activate the inspecting mode and check that the hy-
brid system error warning light on the multi±center
display flashes.
(7) Turning the ignition switch to START starts the en-
gine's continuous operation.
NOTICE:

The idling speed in the inspection mode is approx.
1,000 rpm. The number of revolutions will increase up
to 1,500 rpm if the accelerator pedal is depressed to
a degree of less than 60%, and up to 2,250 rpm in a
case of 60% or more.

If a diagnosis code is recorded when entering the in-
spection mode, the master warning light and the error
warning light on the multi±center display is lit.

± INTRODUCTIONFOR ALL OF VEHICLES
IN±15
15 Author: Date:
2001 PRIUS (RM778U)

When the master warning light is lit during operation
in the inspection mode, deactivate the inspection
mode and inspect the diagnosed area.
HINT:
When continuous operation of the engine is required for such
as an exhaust leakage inspection, it is advisable as an easier
way to turn ON the FULL switch of the air conditioner.
5. SPECIAL NOTES FOR VEHICLE INSPECTION
(a) Vehicle conditions
(1) Before activating the service mode, turn the air con-
ditioner off, start the engine with the shift lever at P
position, and check that the engine stops within
several seconds after starting. (Engine warm up
check)
(2) Activate the service mode and inspect the vehicle.
The shift position for each test is as follows:
Test itemShift lever position
1. Vehicle straight traveling test (side
slip inspection)D
2. Braking force testN
3. Speedometer testD
4. Exhaust gas test (idling)P
5. Headlight testP
(3) Reset the service mode immediately after comple-
tion of inspection.
NOTICE:
Traveling on a road without resetting the service mode may
damage the transaxle.
(b) Special notes for speedometer test
NOTICE:
Rapid starting or quick acceleration/deceleration based on
the speedometer tester without load setting may damage
the transaxle.
(1) Depress the accelerator pedal slowly and gradually
accelerate at the time of measurement.
(2) After the measurement, use the brake to decelerate
gradually and stop.
(c) Special note for using the chassis dynamometer
Always set an appropriate load before starting the test.
NOTICE:
Rapid starting or quick acceleration/deceleration with in-
sufficient load may damage the transaxle.

BO4111
Negative Cable
± INTRODUCTIONFOR ALL OF VEHICLES
IN±21
21 Author: Date:
2001 PRIUS (RM778U)
7. FOR VEHICLES EQUIPPED WITH SRS AIRBAG AND
SEAT BELT PRETENSIONER
(a) The PRIUS is equipped with an SRS (Supplemental Re-
straint System), such as the driver airbag, front passen-
ger airbag assembly, side airbag assembly and seat belt
pretensioner.
Failure to carry out service operations in the correct se-
quence could cause the supplemental restraint system to
unexpectedly deploy during servicing, possibly leading to
a serious accident.
Further, if a mistake is made in servicing the supplemental
restraint system, it is possible the SRS may fail to operate
when required. Before servicing (including removal or
installation of parts, inspection or replacement), be sure
to read the following items carefully, then follow the cor-
rect procedure described in this manual.
(b) GENERAL NOTICE
(1) Malfunction symptoms of the supplemental re-
straint system are difficult to confirm, so the diag-
nostic trouble codes become the most important
source of information when troubleshooting. When
troubleshooting the supplemental restraint system,
always inspect the diagnostic trouble codes before
disconnecting the battery (See page DI±497).
(2) Work must be started after 90 seconds from the
time the ignition switch is turned to the ºLOCKº posi-
tion and the negative (±) terminal cable is discon-
nected from the battery.
(The supplemental restraint system is equipped
with a back±up power source so that if work is
started within 90 seconds of disconnecting the neg-
ative (±) terminal cable from the battery, the SRS
may deploy.)
When the negative (±) terminal cable is discon-
nected from the battery, memory of the clock and
audio systems will be cancelled. So before starting
work, make a record of the contents memorized by
the each memory system. Then when work is fin-
ished, reset the clock and audio systems as before.
To avoid erasing the memory of each memory sys-
tem, never use a back±up power supply from anoth-
er battery.

DI7QX±01
± DIAGNOSTICSELECTRIC MOTOR POWER STEERING
DI±465
2001 PRIUS (RM778U)
DIAGNOSTIC TROUBLE CODE CHART
HINT:

Using SST 09843±18040, connect terminals Tc and CG of the DLC3.

If a malfunction code is displayed during the DTC check, check the circuit listed for the code. For details
of each code, turn to the page referred to under the ºSee pageº for respective ºDTC No.º in the DTC
chart.
DTC No.
(See page)Detection ItemTrouble Area
C1511/11
(DI±465)
C1512/12
(DI±465)
T i it lf ti
Torque sensor
C1513/13
(DI±465)Torque sensor circuit malfunction
Torque sensor

EMPS ECU
C1514/14
(DI±465)
C1521/21
(DI±471)
C1522/22
(DI±471)
Mt i it lf ti
Power steering gear assembly with motor
C1523/23
(DI±471)Motor circuit malfunction
Power steering gear assembly with motor

EMPS ECU
C1524/24
(DI±471)
C1531/31
(DI±473)
C1532/32
(DI±473)EMPS ECU malfunctionEMPS ECU
C1533/33
(DI±473)
C1541/41
(DI±474)
C1542/42
(DI±474)Speed sensor malfunction

Speed sensor

Brake ECU

EMPS ECUC1543/43
(DI±474)
EMPS ECU
C1551/51
(DI±476)IG power source circuit malfunction

EMPS ECU

Power source circuit

Charging system
C1552/52
(DI±479)PIG power source drop voltage malfunction
EMPS ECU

Power source circuit
C1553/53
(DI±482)When resetting voltage, vehicle is being drivenEMPS ECU
C1554/54
(DI±483)EMPS relay circuit malfunction

EMPS relay

EMPS ECU

EMPS relay circuit
C1555/55
(DI±473)EMPS ECU malfunctionEMPS ECU
C1556/56
(DI±486)P/S warning light circuit
Multiinformation display

EMPS ECU

N17520
N17520
N17520
DI±648
± DIAGNOSTICSCRUISE CONTROL SYSTEM
2001 PRIUS (RM778U)
(b) Inspect the ACCEL switch.
(1) Push the main switch ON.
(2) Drive at a desired speed (40 km/h (25 mph) or high-
er).
(3) Check that the vehicle speed increases while the
control switch is turned to RES/ACC, and that the
vehicle cruises at the set speed when the switch is
released.
(4) Momentarily press the control switch upward in the
RES/ACC and then immediately release it. Check
that the vehicle speed increases by about 1.5 km/h
(Tap±up function).
(c) Inspect the COAST switch.
(1) Push the main switch ON.
(2) Drive at a desired speed (40 km/h (25 mph) or high-
er).
(3) Check that the vehicle speed decreases while the
control switch is turned to SET/COAST, and the ve-
hicle cruises at the set speed when the switch is re-
leased.
(4) Momentarily press the control switch is turned to
SET/COAST, and then immediately release it.
Check that the vehicle speed decreases by about
1.5 km/h (Tap±down function).
(d) Inspect the CANCEL switch.
(1) Push the main switch ON.
(2) Drive at a desired speed (40 km/h (25 mph) or high-
er).
(3) When operating one of the followings, check that
the cruise control system is cancelled and that the
normal driving mode is reset.

Depress the brake pedal

Shift to except D range (A/T)

Push the main switch OFF