TOYOTA PRIUS 2002 1.G Owners Manual

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83p015a
4. Install the rubber cover as shown,and snuggle on the boss. Plug in the
connector.
Make sure the rubber cover fits snugly on
the connector and the headlight body.
Aiming is not necessary after replacing
the bulb. When aiming adjustment is nec-
essary, contact your Toyota dealer.
—Parking lights
83p016
83p017
83p010
RIGHTHAND FRONT TURN SIGNAL
LIGHT: Remove the clip and take out
the air cleaner inlet.
Remove and install the clip as shown in
the following illustration.
LEFTHAND FRONT TURN SIGNAL: Re-
move the upper part of the washer fluid
reservoir while pinching the lever.
—Front turn signal lights

229
83P011
Removing clip
83p012
Installing clip
83p018
83p019
83p023
83p029
—Rear turn signal, stop/tail
and backup lights

230
83p025
a: Tail light
b: Rear turn signal light
c: Backup light
d: Stop/tail light
83p005
Use a flatbladed screwdriver.
83p006
Use a Phillipshead screwdriver.
83p007
Use a flatbladed screwdriver.
83p008
—High mounted stoplight

231
83p026
Remove the cover clips.
83p027
83p028a
—License plate lights

232

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SPECIFICATIONS
Dimensions and weight234
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Electric motor 234
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Enginee 234
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Fuel 235
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Hybrid vehicle assembly 235
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Service specifications 235
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Tires 237
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Fuses 237
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SECTION 9

234
Overall length mm (in.) 4305 (169.5)
Overall width mm (in.) 1695 (66.7)
Overall height mm (in.) 1465 (57.6)*
Wheelbase mm (in.) 2550 (100.4)
Front tread mm (in.) 1475 (58.1)
Rear tread mm (in.) 1480 (58.2)
Vehicle capacity weight
(occupants + luggage)kg (lb.) 363 (800)
*: Unladen vehicle
Electric motor
Type: Permanent magnet motor (water cooling)
Rated output: 20 kW
Maximum output: 33.0/1040 − 5600 kW/rpm
Maximum torque: 350.0/0 − 400 N·m/rpm Model: 1NZ
−FXE
Type: 4 −cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.): 75.0 x 84.7 (2.95 x 3.33)
Displacement, cm
3 (cu. in.):
1497 (91.4)
Dimensions and weight Engine

235
Fuel type:Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or
higher
Fuel tank capacity, L (gal., lmp. gal.): 45 (11.9, 9.9)
Hybrid vehicle battery
Type: Nickel −Metal hydride battery
Voltage: 7.2 V
Capacity: 6.5 Ah (3HR)
Quantity: 38
Overall voltage: 273.6 V
Service specifications
ENGINE
Valve clearance (engine cold), mm (in.): Intake 0.17—0.23 (0.007—0.009)
Exhaust 0.27—0.33 (0.011—0.013)
Spark plug type: DENSO SK16R11
NGK IFR5A11
Spark plug gap, mm (in.): 1.1 (0.043)
Fuel

236
ENGINE LUBRICATION
Oil capacity (drain and refill), L (qt, lmp.
qt.):
With filter 3.7 (3.9, 3.3)
Without filter 3.4 (3.6, 3.0)
Oil grade: API grade SJ “Energy −Conserving”, SL
“Energy −Conserving” or ILSAC
multigrade engine oil is recommended.
Recommended oil viscosity (SAE):
oil05u
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.): For gasoline engine 4.9 (5.2, 4.3)
For electric motor
and inverter and
converter 2.6 (2.7, 2.3)
Coolant type: “TOYOTA Long Life Coolant” or equiva-
lent
With ethylene− glycol type coolant for a
proper corrosion protection of aluminum
components
Do not use alcohol type antifreeze or plain
water alone.
AUXILIARY BATTERY
Open voltage at 20 C (68 F):
12.6 − 12.8 V Fully charged
12.2 − 12.4 V Half charged
11 . 5 − 11.9 V Discharged
[Voltage that is checked 20 minutes after
the key is removed with all the lights
turned off]
Charging rates: 3.5 A max.HYBRID TRANSAXLE
Fluid capacity, L (qt., Imp. qt.):
4.6 (4.9, 4.1)
Fluid type: Automatic transmission fluid Type T −IV
or equivalent

237
BRAKES
Minimum pedal clearance when depressed
with the force of 196 N (20 kgf, 44 lbf)
with the traction motor running, mm (in.):80 (3.15)
Pedal free play, mm (in.): 1 − 6 (0.04 − 0.24)
Parking brake adjustment when depressed
with the force of 294 N (30 kgf, 66 lbf): 5 − 8 clicks
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Tires
Tire size and pressure:Tire size kPa (kgf/cm2 or bar, psi)
Standard
Front P175/65R14 84S 240 (2.4, 35)
Rear
P175/65R14 84S 230 (2.3, 33)
Spare
T125/70D16 96M 420 (4.2, 60)
Wheel size: Standard 14 x 5 1/2JJ
Spare 16 x 4T
Wheel nut torque, N·m (kgf·m, ft·lbf): 103 (10.5, 76)
NOTE: For a complete information on tires (e.g. replacing tires or replacing
wheels), see ”Checking tire pres-
sure” through ”Aluminum wheel
precautions”, page 214 through
219 in Section 8 −2.
90p005a
Engine compartment
1. ABS NO.4 10 A: Anti−lock brake sys-
tem
2. HTR NO.1 30 A: Air conditioning sys-
tem
3. HTR NO.2 30 A: Air conditioning sys-
tem
4. DRL 7.5 A: Daytime running light sys-
tem
5. CDS FAN 30 A: Air conditioning sys-
tem
6. HORN 10 A: Horn
7. HEAD HI (RH) (Vehicles with Daytime running light system only) 10 A:
Right −hand headlight (high beam)
Fuses