service interval TOYOTA PRIUS 2002 1.G Scheduled Maintenance Guide

Safety Precautions
Your Toyota Prius has both high-voltage DC and AC systems as well as a 12-volt
system. Both DC and AC high voltage are very dangerous and can cause personal
injury, severe burns, electric shock and even fatal injury.
To avoid personal injury, please follow all caution labels attached to high-voltage
parts. Do not touch or attempt to remove orreplace any high-voltage (orange-
colored) wiring and connectors. Do not touch the service plug located in the
driver’s side trim of the trunk.
If an accident occurs, do not touch any high-voltage wiring, connectors or parts
such as the inverter unit or hybrid vehicle battery assembly.
Do not touch the potassium hydroxide electrolyte that might spill or leak from
the hybrid vehicle battery as the resultof an accident. If potassium hydroxide
electrolyte gets on your skin or in your eyes, neutralize it immediately with a
saturated boric acid solution (ratio: 80 grams boric acid to two liters water).
Seek immediate medical attention.
If a vehicle fire occurs, extinguish it with a Class D powder-type fire extinguisher.
Complimentary Maintenance
Toyota provides five complimentary maintenance services for your Prius, to be
performed at the first7,500-mile/6-month maintenance intervals. If you drive
your Prius under special operating conditions (see page 15), you are responsible
for the cost of additional required maintenance.
To obtain your complimentary maintenance services, take your vehicle to an
authorized Prius dealership. To locate your nearest authorized Prius dealership,
contact the Toyota Customer Assistance Center at (800) 331-4331 or log on to
www.toyota.com/prius.

ii
Maintenance Records
Maintaining your vehicle according to the recommendations in this booklet is
required to ensure that your warranty coverage remains intact. You should keep
detailed records of vehicle maintenance, including date of service, mileage at
time of service and a description of service and/or parts installation performed.
The scheduled maintenance log in this booklet can help you document this
information. If you sell your vehicle, be sure to give your maintenance records to
the new owner.
Toyota will not deny a warranty claim solely because you do nothave records
to show that you maintained your vehicle. However, damage or failures caused
by lack of proper maintenance are not covered under warranty.
Maintenance Providers
Maintenance and repair services may be performed by you or by any automotive
service provider you choose. Toyota will not deny a warranty claim solely because
you used a service provider other than a Toyota dealership for maintenance and
repairs. However, damage or failures caused by improper maintenance or repairs
are not covered under warranty.
Dealer-Recommended Maintenance
Your dealer may recommend more frequent maintenance intervals or more
maintenance services than those listed in the scheduled maintenance log. These
additional services are not required to maintain your warranty coverage. Ask your
dealer for an explanation of any recommended maintenance not included in the
scheduled maintenance log.
For a complete description of Toyota warranty coverages, see the booklet
entitled
2002 Prius Owner’s Warranty Informationlocated in your vehicle’s
glove box.
Maintenance and Toyota Warranty Coverage

General Maintenance Information15
Determining Your Vehicle’s Maintenance Needs
Special Operating Conditions
In addition to standard maintenance items, the scheduled maintenance log
indicates services that should be performed on vehicles that are driven under
especially demanding conditions. Specific conditions require specific services,
as indicated below. The scheduled maintenance log indicates at which mileage/
time intervals each service should be performed.
You should perform these additional maintenance services if you drive primarily
under any of the conditions noted. If you drive only occasionally under these
conditions, it is not necessary to perform the additional services.
Driving on Rough, Muddy or Snow-Melted Roads
•Rotate tires
•Inspect ball joints and dust cover
•Inspect brake linings/drums and brake pads/discs
•Inspect drive shaft boots
•Inspect nuts and bolts on chassis and body
•Inspect steering linkage
Driving on Unpaved or Dusty Roads
•Inspect brake linings/drums and brake pads/discs
•Inspect or change engine air filter
•Replace air conditioning filter
Extensive Idling or Low-Speed Driving for Long Distances
•Inspect brake linings/drums and brake pads/discs

General Maintenance Information16
Explanation of Maintenance Items
The following descriptions are provided to give you a better understanding of
the maintenance items that should be performed on your vehicle. The scheduled
maintenance log indicates at which mileage/time intervals each item should be
performed. Please note that many maintenance items should be performed only
by a qualified technician.
For further information on maintenance items you can perform yourself, see the
“Vehicle Maintenance and Care” and “Do-It-Yourself Maintenance” sections of
your
Owner’s Manual.
WARNING:Battery posts, terminals and related accessories contain lead and
lead compounds, chemicals known to the State of California to cause cancer
and reproductive harm.
Wash hands after handling.
ALSO:See safety precautions on the inside front cover of this booklet
pertaining to your vehicle’s electrical and battery systems.
Air Conditioning Filter
Replace every 22,500 miles/18 months or as directed for special operating
conditions. Refer to the
Owner’s Manualforservice details.
Automatic Transmission Fluid or Manual Transmission Oil
Replace at specified intervals. When performing inspections, check each com-
ponent for signs of leakage. If you discover any leakage, have it repaired by a
qualified technician immediately.
Ball Joints and Dust Covers
Check the suspension and steering linkage ball joints for looseness and damage.
Check all dust covers for deterioration and damage. Replace any deteriorated or
damaged parts. A qualified technician should perform these operations.
Brake Lines and Hoses
Visually inspect for proper installation. Checkforchafing, cracks, deterioration
and signs of leakage. Replace any deteriorated or damaged parts. A qualified
technician should perform these operations.

5,000-Mile Maintenance Intervals
7,500-Mile Maintenance IntervalsTo determine the appropriate maintenance
interval for your vehicle, see page 14.
Maintenance Log: 2002 Prius
7,500 Miles or 6 Months2
❑Replace engine oil and oil filter
❑Rotate tires
Dealer Service Verification:
Date:
Mileage:
5,000 Miles or 4 Months
❑Replace engine oil and oil filter
Additional Maintenance Items for Special
Operating Conditions:1
❑Inspect the following:__ Ball joints and dust covers
__ Brake linings/drums and brake pads/discs
__ Drive shaft boots
__ Engine air filter
__ Nuts and bolts on chassis and body
__ Steering linkage and boots
❑Rotate tires
10,000 Miles or 8 Months
❑Replace engine oil and oil filter
Additional Maintenance Items for Special
Operating Conditions:1
❑Inspect the following:__ Ball joints and dust covers
__ Brake linings/drums and brake pads/discs
__ Drive shaft boots
__ Engine air filter
__ Nuts and bolts on chassis and body
__ Steering linkage and boots
❑Replace air conditioning filter
❑Rotate tires
Dealer Service Verification:
Date: Mileage:
Scheduled Maintenance Log20
Dealer Service Verification:
Date: Mileage:

1 Specific services apply to specific operating conditions. See page 15 for details.2 Maintenance services specified at this interval are provided by Toyota at no charge, excluding items
required for vehicles driven under special operating conditions. See inside front cover for details.
Maintenance Log: 2002 Prius
15,000 Miles or 12 Months215,000 Miles or 12 Months2
❑Replace engine oil and oil filter
❑Rotate tires
❑Inspect the following:__ Ball joints and dust covers
__ Brake lines and hoses
__ Brake linings/drums and brake pads/discs
__ Drive shaft boots
Additional Maintenance Items forSpecial Operating Conditions:1
❑Inspect engine air filter
❑Inspect nuts and bolts on chassis and body
Scheduled Maintenance Log21
Dealer Service Verification:
Date:
Mileage:
__ Exhaust pipes and mountings
__ Steering gear box
__ Steering linkage and boots

5,000-Mile Maintenance Intervals
7,500-Mile Maintenance IntervalsTo determine the appropriate maintenance
interval for your vehicle, see page 14.
Maintenance Log: 2002 Prius
22,500 Miles or 18 Months2
❑Replace air conditioning filter3
❑Replace engine oil and oil filter
❑Rotate tires
Dealer Service Verification:
Date:
Mileage:
20,000 Miles or 16 Months
❑Replace engine oil and oil filter
Additional Maintenance Items for Special
Operating Conditions:1
❑Inspect the following:__ Ball joints and dust covers
__ Brake linings/drums and brake pads/discs
__ Drive shaft boots
__ Engine air filter
__ Nuts and bolts on chassis and body
__ Steering linkage and boots
❑Replace air conditioning filter
❑Rotate tires
25,000 Miles or 20 Months
❑Replace engine oil and oil filter
Additional Maintenance Items for Special
Operating Conditions:1
❑Inspect the following:__ Ball joints and dust covers
__ Brake linings/drums and brake pads/discs
__ Drive shaft boots
__ Engine air filter
__ Nuts and bolts on chassis and body
__ Steering linkage and boots
❑Rotate tires
Dealer Service Verification:
Date: Mileage:
Scheduled Maintenance Log22
Dealer Service Verification:
Date: Mileage:

1Specific services apply to specific operating conditions. See page 15 for details.2Maintenance services specified at this interval are provided by Toyota at no charge, excluding items
required for vehicles driven under special operating conditions. See inside front cover for details.
3Do not replace if replaced at 20,000 miles/16 months.
Maintenance Log: 2002 Prius
30,000 Miles or 24 Months230,000 Miles or 24 Months2
❑Replace engine air filter
❑Replace engine coolant
❑Replace engine oil and oil filter
❑Replace inverter coolant
❑Rotate tires
❑Inspect the following:__ Ball joints and dust covers
__ Brake lines and hoses
__ Brake linings/drums and brake pads/discs
__ Differential oil
__ Drive shaft boots
__ Exhaust pipes and mountings
Additional Maintenance Items forSpecial Operating Conditions:1
❑Inspect nuts and bolts on chassis and body
❑Replace air conditioning filter
Scheduled Maintenance Log23
Dealer Service Verification:
Date:
Mileage:
__ Fuel lines and connections, fuel tank band
and fuel tank vapor vent system hoses
__ Fuel tank cap gasket
__ Steering gear box
__ Steering linkage and boots
__ Transmission fluid

5,000-Mile Maintenance Intervals
7,500-Mile Maintenance IntervalsTo determine the appropriate maintenance
interval for your vehicle, see page 14.
Maintenance Log: 2002 Prius
37,500 Miles or 30 Months2
❑Replace engine oil and oil filter
❑Rotate tires
Dealer Service Verification:
Date:
Mileage:
35,000 Miles or 28 Months
❑Replace engine oil and oil filter
Additional Maintenance Items for Special
Operating Conditions:1
❑Inspect the following:__ Ball joints and dust covers
__ Brake linings/drums and brake pads/discs
__ Drive shaft boots
__ Engine air filter
__ Nuts and bolts on chassis and body
__ Steering linkage and boots
❑Rotate tires
40,000 Miles or 32 Months
❑Replace engine oil and oil filter
Additional Maintenance Items for Special
Operating Conditions:1
❑Inspect the following:__ Ball joints and dust covers
__ Brake linings/drums and brake pads/discs
__ Drive shaft boots
__ Engine air filter
__ Nuts and bolts on chassis and body
__ Steering linkage and boots
❑Replace air conditioning filter
❑Rotate tires
Dealer Service Verification:
Date: Mileage:
Scheduled Maintenance Log24
Dealer Service Verification:
Date: Mileage:

1 Specific services apply to specific operating conditions. See page 15 for details.2 Maintenance services specified at this interval are provided by Toyota at no charge, excluding items
required for vehicles driven under special operating conditions. See inside front cover for details.
3Do not replace if replaced at 40,000 miles/32 months.
Maintenance Log: 2002 Prius
45,000 Miles or 36 Months
45,000 Miles or 36 Months
❑Replace air conditioning filter3
❑Replace engine oil and oil filter
❑Rotate tires
❑Inspect the following:__ Ball joints and dust covers
__ Brake lines and hoses
__ Brake linings/drums and brake pads/discs
__ Drive shaft boots
Additional Maintenance Items forSpecial Operating Conditions:1
❑Inspect engine air filter
❑Inspect nuts and bolts on chassis and body
Scheduled Maintenance Log25
Dealer Service Verification:
Date:
Mileage:
__ Exhaust pipes and mountings
__ Steering gear box
__ Steering linkage and boots