TOYOTA PRIUS 2003 1.G Owners Manual

235
83P011
Removing clip
83p012
Installing clip
83p018
83p019
83p023
83p029
—Rear turn signal, stop/tail
and backup lights

236
83p025
a: Tail light
b: Rear turn signal light
c: Backup light
d: Stop/tail light
83p005
Use a flatbladed screwdriver.
83p006
Use a Phillipshead screwdriver.
83p007
Use a flatbladed screwdriver.
83p008
—High mounted stoplight

237
83p026
Remove the cover clips.
83p027
83p028a
—License plate lights

238

239
174.SPECIFICATIONS
Specifications
Dimensions and weight240
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Electric motor 240
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Enginee 240
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Fuel 241
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Hybrid vehicle battery 241
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Service specifications 241
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Tires 243
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Fuses 244
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SECTION 9

240
Overall length mm (in.) 4305 (169.5)
Overall width mm (in.) 1695 (66.7)
Overall height mm (in.) 1465 (57.6)*
Wheelbase mm (in.) 2550 (100.4)
Front tread mm (in.) 1475 (58.1)
Rear tread mm (in.) 1480 (58.2)
Vehicle capacity weight
(occupants + luggage)kg (lb.) 363 (800)
*: Unladen vehicle
176.Electric motor
Type: Permanent magnet motor (water cooling)
Rated output: 20 kW
Maximum output: 33.0/1040 5600 kW/rpm
Maximum torque: 350.0/0 400 N·m/rpm Model: 1NZFXE
Type: 4cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.):
75.0 x 84.7 (2.95 x 3.33)
Displacement, cm
3 (cu. in.):
1497 (91.4)
175.Dimensions and weight 177.Engine

241
Fuel type:Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or
higher
Fuel tank capacity, L (gal., lmp. gal.): 45 (11.9, 9.9)
179.Hybrid vehicle battery
Type: NickelMetal hydride battery
Voltage: 7.2 V
Capacity: 6.5 Ah (3HR)
Quantity: 38
Overall voltage: 273.6 V
180.Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):Intake 0.17—0.23 (0.007—0.009)
Exhaust 0.27—0.33 (0.011—0.013)
Spark plug type: DENSO SK16R11
NGK IFR5A11
Spark plug gap, mm (in.): 1.1 (0.043)
178.Fuel

242
ENGINE LUBRICATION
Oil capacity (drain and refill), L (qt, lmp.
qt.):
With filter 3.7 (3.9, 3.3)
Without filter 3.4 (3.6, 3.0)
“Toyota Genuine Motor Oil” is f illed in your
Toyota vehicle. Use Toyota approved “Toyota
Genuine Motor Oil” or equivalent to satisfy the
following grade and viscosity.
Oil grade:
API grade SL “EnergyConserving” or
ILSAC multigrade engine oil. Recommended oil viscosity:
SAE 5W30
oil008
Temperature range anticipated before next
oil change
Please contact your Toyota dealer for further
details. 181.COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
For gasoline engine 4.9 (5.2, 4.3)
For electric motor
and inverter and
converter 2.6 (2.7, 2.3)
Coolant type: “Toyota Genuine Long Life Coolant” is
filled in your Toyota vehicle. In order to
avoid technical problems, we strongly
recommend using “Toyota Genuine Long
Life Coolant” or equivalent.
Please contact your Toyota dealer for
further details.
With ethyleneglycol type coolant for a
proper corrosion protection of aluminum
components
Do not use alcohol type antifreeze or plain
water alone.
AUXILIARY BATTERY
Open voltage at 20 C (68 F):
12.6 12.8 V Fully charged
12.2 12.4 V Half charged
11.5 11.9 V Discharged
[Voltage that is checked 20 minutes after
the key is removed with all the lights
turned off]
Charging rates: 3.5 A max.

243
HYBRID TRANSAXLE
Fluid capacity, L (qt., Imp. qt.):4.6 (4.9, 4.1)
Fluid type: “Toyota Genuine ATF Type TIV” or
equivalent BRAKES
Minimum pedal clearance when depressed
with the force of 196 N (20 kgf, 44 lbf)
with the traction motor running, mm (in.):
80 (3.15)
Pedal free play, mm (in.): 1 6 (0.04 0.24)
Parking brake adjustment when depressed
with the force of 294 N (30 kgf, 66 lbf): 5 8 clicks
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
182.Tires
Tire size and pressure:Tire size kPa (kgf/cm2 or bar, psi)
Standard
Front P175/65R14 84S 240 (2.4, 35)
Rear
P175/65R14 84S 230 (2.3, 33)
Spare
T125/70D16 96M 420 (4.2, 60)
Wheel size: Standard 14 x 5 1/2JJ
Spare 16 x 4T
Wheel nut torque, N·m (kgf·m, ft·lbf): 103 (10.5, 76)
NOTE: For a complete information on tires (e.g. replacing tires or replacing
wheels), see ”Checking tire pres-
sure” through ”Aluminum wheel
precautions”, page 221 through
226 in Section 82.

244
90p005a
Engine compartment
1. ABS NO.4 10 A: Antilock brake sys-
tem
2. HTR NO.1 30 A: Air conditioning sys-
tem
3. HTR NO.2 30 A: Air conditioning sys-
tem
4. DRL 7.5 A: Daytime running light sys-
tem
5. CDS FAN 30 A: Air conditioning sys-
tem
6. HORN 10 A: Horn
7. HEAD HI (RH) (Vehicles with Daytime running light system only) 10 A:
Righthand headlight (high beam)
90p006a
Engine compartment
8. AM2 15 A: Starting system, multiport
fuel injection system/sequential multi-
port fuel injection system, hybrid ve-
hicle immobiliser system
9. THRO 15 A: Electronic throttle control
system
10. HEAD (RH) (Vehicles without DAY- TIME RUNNING LIGHT SYSTEM) or
HEAD LO (RH) (Vehicles with DAY-
TIME RUNNING LIGHT SYSTEM) 10
A: Righthand headlight
11. HEAD HI (LH) (Vehicles without DAY- TIME RUNNING LIGHT SYSTEM) 10
A: Lefthand headlight (high beam)
90p007a
Instrument panel
12. BATT FAN 10 A: Battery cooling fan
13. ABS NO.3 20 A: Hydraulic brake
booster
14. HV 20 A: Hybrid system
15. EFI 15 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
16. HEAD (LH) (Vehicles without DAY- TIME RUNNING LIGHT SYSTEM) or
HEAD LO (LH) (Vehicles with DAY-
TIME RUNNING LIGHT SYSTEM) 10
A: Lefthand headlight
183.Fuses